Liangjiu Bai*a,
Wenxiang Wanga,
Hou Chena,
Lifen Zhangb,
Zhenping Cheng*b and
Xiulin Zhub
aSchool of Chemistry and Materials Science, Ludong University, Yantai 264025, China. E-mail: bailiangjiu@163.com
bJiangsu Key Laboratory of Advanced Functional Polymer Design and Application, Department of Polymer Science and Engineering, College of Chemistry, Chemical Engineering and Materials Science, Soochow University, Suzhou, 215123, China. E-mail: chengzhenping@suda.edu.cn
First published on 16th July 2015
A series of phosphorus-containing ligands was employed to establish a novel polymerization system for the iron(III)-mediated polymerization of methyl methacrylate (MMA) just using FeCl3·6H2O or FeBr3 as the catalyst without any additional initiators and reducing agents. The polymerization results showed that this polymerization system involving MMA/FeX3 (X = Cl, Br)/phosphorus-containing ligand was a typical “living”/controlled radical polymerization process: first-order polymerization kinetics with respect to monomer concentration and a linear increase of the molecular weight of the resultant PMMAs with conversion while keeping a narrow molecular weight distribution. Chain end analysis of the obtained PMMA based on 1H NMR, 31P NMR were used to confirm the precise structure of the obtained polymers. The results showed that phosphorus-containing complexes acted as both ligand and thermal radical initiators in this process, which was consistent with a reverse atom transfer radical polymerization (reverse ATRP) mechanism.
A recent advance in ATRP is the development of air-stable catalysts in their higher oxidation states (e.g., Cu(II), Fe(III) salts) and reducing the amount of catalyst to prepare well-defined polymers.7 The use of oxidatively stable catalysts overcomes the air-sensitive problem of lower oxidation state metals and makes the preparation and storage of ATRP catalyst systems more facile.8 Until now, several new ATRP techniques based on higher oxidation state catalysts including reverse ATRP (RATRP),9 simultaneous reverse and normal initiation (SR&NI ATRP),10 initiators for continuous activator regeneration (ICAR) ATRP,11 activators generated by electron transfer (AGET) ATRP,12 and activators regenerated by electron transfer (ARGET) ATRP,13 have been developed. In a common AGET ATRP process, the component includes at least monomer, ATRP initiator, higher oxidation state catalyst, ligand and reducing agent; therefore, it is a complicated multi-component system. The simple ATRP system based on higher oxidation state catalyst could be reverse ATRP where it is necessary in the presence of a thermal radical initiator besides catalyst and ligand. Is it possible to explore simpler ATRP system mediated by higher oxidation state catalyst?
Schubert et al. reported that the ATRP using copper(II) complex combination with ATRP initiator (ethyl 2-bromoisobutyrate, EBiB) resulted in well-defined PMMA.14 Recently, Noh and coworkers developed the iron(III)-catalyzed ATRP with phosphorus ligands in the absence of any conventional radical initiator or reducing agent but with the normal ATRP initiators.15 The components often include vinyl monomer, ATRP initiator, higher oxidation state iron(III)-catalyst and phosphorus-containing ligand. Various types of phosphorus-containing ligands can be used, including triphenylphosphine (TPP), tributylphosphine (TBP), 2-(diphenylphosphino) pyridine (DPPP), 2-(diphenylphosphino) benzaldehyde (DPPB), diphenyl-(2-methoxyphenyl) phosphine (DPMPP), 2-(diphenylphosphino)-N,N′-dimethyl-(1,1′-biphenyl)-2-amine (DPPDMA). As mentioned above, although the thermal radical initiator is not necessary for a successful metal-mediated living radical polymerization with higher oxidation state catalyst, the ATRP initiator such as EBiB is needed in these polymerization systems.
Mathias et al. successfully reported an air-induced reverse ATRP system catalyzed by Ni(II) or Cu(II) species without any additional thermal radical and ATRP initiators,16 and subsequently Matyjaszewski's group gave a deeper insight into the plausible mechanism of air (oxygen) initiation via synthesizing high molecular weight polymers in the presence of PIB-functionalized ATRP macroinitiator.17 Zhu and coworkers mentioned that the Cu(II)-mediated reverse ATRP of styrene without thermal radical initiator could be successfully carried out via spontaneous generation of radicals from styrene by a Mayo-type process at higher temperature (above 110 °C).18
On the other hand, as we all know, organic ligand plays a key role in a successful ATRP process in which it serves as a carrier of transition metal complex to facilitate the catalyst to dissolve in reaction media. Phosphorus-containing ligands are usually used as efficient ligands for the iron-mediated ATRP. However, we pay little attention to the fact that some phosphorus ligands such as TPP can act as a radical initiator for the polymerization of methyl methacrylate (MMA) as reported by Eldred and coworkers.19 Considering the advantages of iron catalyst and multifunction of phosphorus ligands, in this paper, we report a facile iron(III)-catalyzed polymerization system comprising only monomer (MMA), phosphorus-containing ligands (the structures shown in Scheme S1(a–c)†) and iron(III)-catalyst where FeCl3·6H2O or FeBr3 was used. It is interesting to find that the simply polymerization system not only showed typical features of living/controlled radical polymerization but also obtained well-defined PMMAs functionalized with moieties of phosphorus-containing ligands.
000 Da) and HR 4 (pore size 10
000 Å, 50–100
000 Da) columns (7.8 × 300 mm, 5 μm beads size) with molecular weights ranging from 102–2 × 106 g mol−1. Tetrahydrofuran (THF) was used as the eluent at a flow rate of 1.0 mL min−1 and 30 °C. GPC samples were injected using a Waters 717 plus autosampler and calibrated with poly(methyl methacrylate) standards purchased from Waters. The 1H NMR and 31P NMR spectra of the obtained polymer were recorded on an INOVA 400 MHz nuclear magnetic resonance instrument using CDCl3 as the solvent and tetramethylsilane (TMS) as an internal standard.
:
[FeCl3·6H2O]0
:
[TPP]0. As shown in Table 1, the conversion of MMA decreased from 71.8% to 19.6% when the molar ratio of [MMA]0
:
[FeCl3·6H2O]0
:
[TPP]0 decreasing from 100/1/2 to 100/0.1/0.2 after 3 h, which is attributed to the increasing amount of catalyst. At the same time, it can also be seen that molecular weight distributions (Mw/Mns) of the resultant PMMAs kept narrow. These results indicated that the polymerization of MMA can be successfully carried out by this simple catalyst system just comprising MMA, Fe(III) species and phosphorus ligand TPP.
| Entry | Time [h] | [MMA]0 : [Fe(III)]0 : [ligand]0 |
Conv. [%] | Mn,GPC [g mol−1] | Mw/Mn |
|---|---|---|---|---|---|
a Polymerization conditions: R = [MMA]0 : [FeCl3·6H2O]0 : [TPP]0, VMMA = 2.0 mL, temperature = 90 °C. |
|||||
| 1 | 3.0 | 100 : 1 : 2 |
71.8 | 42 600 |
1.06 |
| 2 | 3.0 | 100 : 0.5 : 1 |
63.2 | 48 700 |
1.09 |
| 3 | 3.0 | 100 : 0.33 : 0.67 |
42.4 | 52 400 |
1.10 |
| 4 | 3.0 | 100 : 0.2 : 0.4 |
29.5 | 59 200 |
1.14 |
| 5 | 3.0 | 100 : 0.1 : 0.2 |
22.7 | 42 400 |
1.24 |
| Entry | T [h] | [MMA]0 : [Fe(III)]0 : [ligand]0 |
Solvent | Conv. [%] | Mn,GPC [g mol−1] | Mw/Mn |
|---|---|---|---|---|---|---|
| a Polymerization condition: VMMA = 2.0 mL, temperature = 90 °C. | ||||||
| 1 | 1.5 | 100 : 0.1(FeBr3) : 0.2(TPP) |
Bulk | 20.3 | 83 400 |
1.04 |
| 2 | 2 | 100 : 0.2(FeCl3·6H2O) : 0.4(BDPPM) |
Bulk | 31.9 | 79 200 |
1.14 |
| 3 | 2 | 100 : 0.2(FeCl3·6H2O) : 0.4(BDPPE) |
Bulk | 32.1 | 76 400 |
1.10 |
| 4 | 4 | 100 : 1(FeCl3·6H2O) : 2(TPP) |
THF | 58.5 | 80 300 |
1.05 |
| 5 | 4 | 100 : 1(FeCl3·6H2O) : 2(TPP) |
Toluene | 36.7 | 20 900 |
1.15 |
| 6 | 4 | 100 : 1(FeCl3·6H2O) : 2(TPP) |
Anisole | 63.2 | 80 600 |
1.04 |
| 7 | 4 | 100 : 1(FeCl3·6H2O) : 2(TPP) |
DMF | 38.4 | 69 300 |
1.12 |
Another phosphorus-containing ligand BDPPM was also used to evaluate the polymerization kinetics of MMA in bulk under various catalyst concentrations at 90 °C. Analogous to Fig. 1(a), the polymerization kinetics shown in Fig. 2(a) was first order with respect to monomer concentration in both cases ([MMA]0/[FeCl3·6H2O]0/[BDPPM]0 = 100/0.2/0.4, 100/0.4/0.4). At the same time, it can be seen that the polymerization rate in the case of [MMA]0/[FeCl3·6H2O]0/[BDPPM]0 = 100/0.4/0.4 was faster than that of [MMA]0/[FeCl3·6H2O]0/[BDPPM]0 = 100/0.2/0.4. The corresponding kappp was 6.75 × 10−5 s−1 for 100/0.2/0.4, and 1.58 × 10−4 s−1 for 100/0.4/0.4, respectively, which is consistent with the results discussed above when using TPP as the ligand. It is specially mentioned that although no any thermal radical initiators and reducing agents this facile Fe(III)-mediated polymerization system showed faster polymerization rate. For example, a monomer conversion of 81.7% was obtained in 3 h with a molar ratio of [MMA]0/[FeCl3·6H2O]0/[BDPPM]0 = 100/0.4/0.4 at 90 °C. Fig. 2(b) shows the Mn,GPC values of the obtained PMMAs using BDPPM as the ligand increased linearly with monomer conversion while keeping low Mw/Mn values (Mw/Mn = 1.07–1.26). Therefore, all these results indicated that the iron(III)-mediated polymerization of MMA using BDPPM as the ligand in the absence of any additional initiators not only kept a higher polymerization rate but also didn't destroy the controlled/‘‘living’’ radical polymerization characteristics.
:
[FeCl3·6H2O]0
:
[TPP]0
:
[TEMPO]0 = 100
:
1
:
2
:
1 in bulk at 90 °C. Even after 24 h (entry 1 in Table 3), no polymers were obtained, which indicated that the polymerization was immediately terminated by the radical scavengers. Therefore, the iron(III)-mediated polymerization of MMA proceeded via a radical mechanism. Then, the polymerization of MMA was carried out in bulk at 90 °C, using FeCl3·6H2O/TPP as the complex and in the presence of a common ATRP initiator EBiB (AGET ATRP system) and thermal radical initiator azobis(isobutyronitrile) (AIBN) (reverse ATRP system), respectively. From entries 2 and 3 in Table 3, it can be seen that the polymerizations could be conducted with a controlled way as expected via ATRP mechanism.
| Entry | T [h] | [ligand]0 : [additive]0 |
Conv. [%] | Mn,th [g mol−1] | Mn,GPC [g mol−1] | Mw/Mn |
|---|---|---|---|---|---|---|
a Polymerization conditions: [MMA]0 : [Fe(III)]0 : [ligand]0 = 100 : 1 : 2, VMMA = 2.0 mL.b Temperature = 90 °C.c Temperature = 60 °C. |
||||||
| 1b | 24 | 2(TPP) : 1(TEMPO) |
0 | NA | NA | NA |
| 2b | 1 | 2(TPP) : 1(EBiB) |
54.9 | 11 000 |
19 700 |
1.21 |
| 3c | 2 | 2(TPP) : 0.5(AIBN) |
90.1 | 18 000 |
20 100 |
1.25 |
| 4b | 16 | 2(TPPO) : 0(no additives) |
0 | NA | NA | NA |
| 5b | 16 | 2(TPPO) : 1(EBiB) |
0 | NA | NA | NA |
| 6b | 16 | 2(TPPO) : 1(EBiB) : 2(AA) |
0 | NA | NA | NA |
However, where did the initial radicals come from to initiate the polymerization of MMA only in the presence of a phosphorus ligand and Fe(III) catalyst? Besides as the ligand, the possible functions of phosphorus-containing ligand (TPP) are shown in Scheme 1: (a) being oxidized to triphenylphosphine oxide (TPPO) in air (oxygen) or in the presence of trace dissolved O2 in the reaction mixture (Scheme 1(a)); (b) resulting in an ATRP initiator (1,2-dibromoisobutyrate) generated by the addition reaction between monomer MMA and FeCl3·6H2O (or FeBr3) as reported by Matyjaszewski et al.;17 (c) serving as a radical initiator as reported by Eldred and coworkers.19
To evaluate the possible multifunction of phosphorus ligand, TPPO was used as the phosphorus-containing ligand for the iron(III)-mediated polymerization of MMA. However, from entries 3–5 in Table 3, no polymers were obtained even though changing polymerization conditions, which suggested that TPPO was not a suitable ligand for iron(III) salts and TPPO could not act as an initiator to conduct the polymerization of MMA. In the reaction of Scheme 1(b), MMA reduced the higher-oxidation state metal to a lower one; at the same time, if methyl-2-chloro-2-(bromomethyl)propanoate (MCBP) generated in the case of FeCl3·6H2O or methyl-2-bromo-2-(bromomethyl)propanoate (MBBP) produced in the presence of FeBr3 can serve as an ATRP initiator, then the mechanism of polymerization would comply with a normal ATRP in the presence of the occurrence of the FeCl2/FeCl3/TPP catalyst system. The key point is whether the MCBP or MBBP generated in situ can be used as an effective ATRP initiator. In order to confirm this issue, MBBP was synthesized solely and used as an ATRP initiator to conduct ATRP of MMA. The results are shown in Table 4. It is very surprising to find that, as shown in entry 1 of Table 4, no polymers were obtained even after 70 h at 90 °C when MBBP was used as the initiator solely. Contrarily, when a common ATRP initiator EBiB was used as the initiator solely (other polymerization conditions the same, entry 7 in Table 4), a 54.9% of monomer conversion could be available in 1 h. In addition, from entries 2–6 in Table 4, it can be concluded that the more the amounts of MBBP used ([MBBP]0/[EBiB]0 = 1
:
1 to 0.1
:
1) the slower the rate for MMA polymerization when dual initiators MBBP and EBiB were used to conduct the polymerizations of MMA, indicating that MBBP was not an active initiator or an inhibitor in this case at least. Therefore, these results combination with the polymerization kinetics data mentioned above demonstrated that the possible reactions of TPP shown in Schemes 1(a) and (b) may be ignored in this polymerization system.
| Entry | T [h] | [MMA]0 [MBBP]0 : [EBiB]0 |
Conv. [%] | Mn,GPC [g mol−1] | Mw/Mn |
|---|---|---|---|---|---|
a Polymerization conditions: [MMA]0 : [FeCl3·6H2O]0 : [TPP]0 = 100 : 1 : 2; VMMA = 2.0 mL, temperature = 90 °C. |
|||||
| 1 | 70 | 100 : 1 : 0 |
0 | NA | NA |
| 2 | 70 | 100 : 1 : 1 |
0 | NA | NA |
| 3 | 70 | 100 : 0.5 : 1 |
0 | NA | NA |
| 4 | 70 | 100 : 0.33 : 1 |
21.6 | 9200 | 1.19 |
| 5 | 3 | 100 : 0.2 : 1 |
40.7 | 10 100 |
1.18 |
| 6 | 1 | 100 : 0.1 : 1 |
45.5 | 12 500 |
1.17 |
| 7 | 1 | 100 : 0 : 1 |
54.9 | 5500 | 1.21 |
The novel photocatalyst agents21 highlight the development of a highly responsive controlled/“living” radical polymerization under UVA. For example, in the presence of bis(diphenylphosphino)methane (BDPPM) (also used in this manuscript), photoinduced-ATRP of methacrylates and acrylates initiated by ethyl α-bromophenylacetate (EBPA) in the presence of a dinuclear gold(I) complex based photocatalyst [Au2(BDPPM)2]Cl2 has been reported in solution and in laminate under UVA and visible-light photoreductive conditions.22 Actually, as reported by Eldred and coworkers TPP can initiate polymerization of MMA under ultraviolet light or heating conditions.19 The mechanism is showed in Scheme 1(C). The successfully initiating the polymerization of MMA was confirmed by our experiment just using TPP as the initiator with molar ratio of [MMA]0/[TPP]0 = 100/2 in bulk at 90 °C (entry 2 in Table 5). The obtained PMMA was analyzed by 31P NMR spectroscopy. The chemical shift by 31P NMR at δ = 25.0 ppm (ESI, Fig. S1†) was corresponded to the P protons in the chain end of PMMA. Meanwhile, the results of LC-MS confirmed the formation (a peak observed at m/z = 363.15, ESI Fig. S2†) of TPP–MMA complex (as shown in Scheme 1(C)) when mixing MMA and TPP with a molar ratio of 10/1, which can result in TPP-initiated polymerization of MMA. In addition, TPP was also used as a thermal radical initiator to initiate RAFT polymerization of MMA with 2-cyanoprop-2-yl 1-dithionaphthalate (CPDN) as the RAFT agent. Although the polymerization rate is slow (27.8% of monomer conversion in 30 h) while Mn,GPC (15
300 g mol−1) value was close to the theoretical one (Mn,th = 13
900 g mol−1) and low Mw/Mn value (Mw/Mn = 1.11) was kept (entry 3 in Table 5). All these results proved that TPP can initiate the polymerization of MMA.
| Entry | T [h] | Components | Conv. [%] | Mn,GPC [g mol−1] | Mw/Mn |
|---|---|---|---|---|---|
a Polymerization conditions: VMMA = 2.0 mL, temperature = 90 °C.b CTA = CPDN (2-cyanoprop-2-yl 1-dithionaphthalate), Mn,th = 13 900 g mol−1. |
|||||
| 1 | 70 | [MMA]0, bulk | 0 | NA | NA |
| 2 | 70 | [MMA]0 : [TPP]0 = 100 : 2 |
8.6 | 880 100 |
1.22 |
| 3b | 30 | [MMA]0 : [CTA]0 : [TPP]0 = 100 : 0.2 : 1 |
27.8 | 15 300 |
1.11 |
| 4 | 70 | [MMA]0 : [TPA]0 = 100 : 2 |
0 | NA | NA |
| 5 | 16 | [MMA]0 : [FeCl3·6H2O]0 : [TBPBr]0 = 100 : 1 : 2 |
0 | NA | NA |
| 6 | 16 | [MMA]0 : [FeCl3·6H2O]0 : [TPP·HBr]0 = 100 : 1 : 2 |
0 | NA | NA |
It is noted that triphenylamine (TPA) with a similar structure of TPP could not initiate the polymerization of MMA (entry 4 in Table 5). This can be explained by the fact that the nitrogen atom, unlike phosphorus, does not have any d orbital, and therefore it is difficult to participate in the complex formation with MMA. Furthermore, tetra-n-butylphosphonium bromide (TBPBr) and triphenylphosphine hydrobromide (TPP·HBr) were used as the ligands for the iron(III)-mediated polymerization of MMA; however, no polymers were obtained even after 16 h (entries 5 and 6 in Table 5). This is ascribed to that ionic phosphorus compounds could not participate in the complex formation with MMA.
As discussed above, TPP could initiate conventional radical polymerization of MMA. A well-controlled polymerization process was obtained because of the occurrence of I/FeX3/TPP catalyst system, which I came from TPP-initiated polymerization.23 Therefore, the plausible mechanism for this facile polymerization system comprising MMA/FeX3/TPP may be consistent with that of reverse ATRP. As shown in Scheme 2, in the initiation step, once generated from TPP and MMA, the initiating radicals or the propagating radicals, I or I–P1, can abstract the halogen atom X from the oxidized transition-metal species, XMtn+1/L, to form the reduced transition-metal species, Mtn, and the dormant species, I–X or I–P1–X. In the subsequent steps, the transition-metal species, Mtn/L, promotes exactly the same ATRP process as normal ATRP where R–X/Mtn/L are used as the initiation system. Instead of first activation of a dormant species, R–X, with Mtn/L, as in the case of normal ATRP, reverse ATRP originates from the deactivation reaction between radicals, I or I–P1, and XMtn+1/L. In order to further certify the mechanism, the chain end of the obtained PMMA was analyzed by 1H NMR and 31P NMR spectroscopy, as shown in Fig. 3. In Fig. 3(a), the chemical shifts at δ = 7.7–8.0 ppm (a in Fig. 3(a)) were attributed to the aromatic protons from the TPP and MMA complex moieties. A signal at 3.79 ppm (c in Fig. 3(a)) was corresponded to the protons of the methyl ester group at the chain end as mentioned by Sawamoto.3a In Fig. 3(b), the chemical shifts at δ = 18.4–19.0 ppm was corresponded to the P protons in the chain end of PMMA.
![]() | ||
| Scheme 2 The plausible polymerization mechanism for iron(III)-mediated polymerization of MMA in the presence of iron(III) catalyst and phosphorus-containing ligands without any additional initiators. | ||
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra10317g |
| This journal is © The Royal Society of Chemistry 2015 |