Yun
Huang
ab,
Jun
Cheng
*a,
Hongxiang
Lu
a,
Rui
Huang
a,
Junhu
Zhou
a and
Kefa
Cen
a
aState Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China. E-mail: juncheng@zju.edu.cn; Fax: +86 571 87951616; Tel: +86 571 87952889
bKey Laboratory of Low-grade Energy Utilization Technologies and Systems, Ministry of Education, Chongqing University, Chongqing, 400044, China
First published on 4th June 2015
To overcome the opposing trends in biomass yield and lipid accumulation, Chlorella PY-ZU1 cultures were continuously aerated with 15% CO2 to simultaneously enhance biomass yield (2.78 g L−1) and lipid content (47.04%). Microalgal cells consumed almost all the nitrate in the culture after 1 day to synthesize 24 mg L−1 of chlorophyll, which supported a peak growth rate of 0.675 g L−1 per day. Meanwhile, increased expression of key enzymes related to lipid synthesis (e.g., acetyl coenzyme A) enhanced lipid productivity to 192.10 mg L−1 per day. During the growth process, the carbon content of the dried biomass increased from 47.00% to 56.02% while the nitrogen content decreased from 6.36% to 1.99%. The unsaturated fatty acids decreased and saturated fatty acids increased, thus improving the anti-oxidation stability of microalgal biodiesel.
Microalgal biodiesel production is based on the high lipid content in their cells.1–3 Several growth conditions such as nutrient ratio, light intensity, cultivation temperature, and pH influence lipid content in microalgal cells.4 The most common and effective method to increase lipid content in microalgal cells is to expose these cells to stressful conditions such as nitrogen limitation and starvation or high salinity. Illman et al. reported that lipid content in Chlorella emersonii, C. minutissima, C. vulgaris, and C. pyrenoidosa was 29%, 31%, 18%, and 11%, respectively, under regular nitrogen concentrations but increased to 63%, 57%, 40%, and 23%, respectively, under nitrogen-limitation conditions.5 Takagi et al. increased lipid content in Dunaliella cells from 60% to 70% by increasing seawater salinity from standard 0.5 M NaCl to 1.5 M NaCl.6 Total lipid yield by microalgae is equal to the lipid content multiplied by biomass yield. Although the above conditions effectively increase lipid content in microalgal cells, these conditions significantly reduce the production of microalgal biomass.7,8 For example, Wu and Miao increased lipid content in C. pyrenoidosa cells from 28.58% to 54.49% by decreasing nitrogen concentration from the standard 15 mM to 0 mM (nitrogen starvation); however, this decrease in nitrogen concentration significantly decreased biomass production from 2.01 to 0.42 g L−1, which ultimately decreased total lipid production by 60.16%.9 Therefore, in order to increase biofuel production, microalgae cultivation methods that can enhance lipid content but without biomass yield decrease should be developed.
Mujtaba et al. adopted a two-step method to increase lipid content in microalgal cells. In this method, C. vulgaris cells were first cultivated in a nitrogen-rich medium to achieve microalgal biomass of 1.87 g L−1, after which the cells were transferred to a nitrogen-free medium for 24 h to enrich their lipid concentration to 53%. However, after transferring to the nitrogen-free medium, microalgal biomass decreased from 1.87 to 1.6 g L−1.10 In another study, Jiang et al. first cultivated Nannochloropsis cells in nitrogen-rich medium supplemented with 15% CO2 as the carbon source to achieve microalgal biomass of 0.71 g L−1; the cells were then cultured in a nitrogen-free medium under high light intensity. In this study, microalgal biomass and lipid concentration increased to 2.23 g L−1 and 59.9%, respectively.11 Although the aforementioned two-step methods effectively increased microalgal lipid production, the correct timing of transferring algal cells from nitrogen-enriched medium into nitrogen-free medium and the appropriate cultivation time in nitrogen-free medium should be established to achieve optimum lipid productivity. These data gaps make the two-step methods complicated and unmanageable. Chiu et al. adopted a semi-continuous approach in which the medium of microalgal cell suspension was replaced periodically with the same amount of fresh culture medium.12 The results of this study showed that microalgal biomass and lipid content reached approximately 1.4 g L−1 and 41.2%, respectively, after 12 days of cultivation when three-fifth of the medium of microalgal cell suspension was replaced by fresh culture medium every 3 days. However, replacing the culture medium periodically is associated with several drawbacks such as higher cultivation cost, nutrient loss, and complicated operation, which prohibit large-scale cultivation and production.
CO2 is the one of the most important nutrient for microalgal growth, and high concentrations of CO2 promote lipid synthesis during microalgal growth.12–14 However, limited studies have been performed to assess the effect of high CO2 concentrations in promoting lipid synthesis during microalgal growth. The present study employed a new one-step method for promoting lipid accumulation and microalgal growth simultaneously using CO2. In this study, the preponderant C. pyrenoidosa was cultivated in standard complete Bristol's solution that was continuously aerated with 15% CO2 in nine-stage sequential bioreactors (BRs). The high concentration of inorganic carbon dissolved in the culture medium simultaneously promoted microalgal biomass and lipid production. Biomass elements and components were measured during microalgal growth to determine the synthesis and internal transformation of organic components, including proteins, sugars, and lipids. In addition, gene expressions of key enzymes related to lipid synthesis (e.g., acetyl coenzyme A) were measured to determine the effect of CO2 on biomass growth and lipid accumulation.
Lipid samples dissolved in hexane were mixed with an internal standard (C19:0) and analyzed by a gas chromatograph (Agilent 7890A, USA) equipped with a HP-INNOWAX column (30 m × 320 μm × 0.25 μm, USA) and a FID detector. Operating conditions were as follows: He of carrier gas, 250 °C of injection temperature, and 250 °C of detector temperature. The oven temperature was maintained at 150 °C for the initial 1 min and then rise to 200 °C at a heating rate of 15 °C min−1 that controlled by temperature programmer. Subsequently, the temperature was increased at 2 °C min−1 to 250 °C and maintained at 250 °C for the final 5 min. The components in lipid samples were identified by comparing their retention times with those of the standards.17 Biomass elements were determined using an elemental analyzer (Flash EA1112, USA). Total carbohydrate concentration was determined by performing high-performance liquid chromatography (Waters 2695, USA), and total proteins and amino acid concentrations were determined using automatic Kjeldahl nitrogen analyzer (Kjeltec Foss8400, Denmark) and automatic amino acid analyzer (Hitachi L-8900, Japan), respectively.
![]() | (1) |
The CO2 fixation rate was calculated from the biomass concentration and carbon element content using eqn (2):
![]() | (2) |
Absolute lipid productivity (AGP, g L−1 per day) was calculated using eqn (3):
![]() | (3) |
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| Fig. 1 Comparison of biomass yield and lipid content of Chlorella PY-ZU1 cultivated under air and 15% (v/v) CO2. | ||
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| Fig. 2 Biomass and lipid production curves of Chlorella PY-ZU1 cultivated under continuous aeration with 15% CO2. | ||
Excessive consumption of sodium nitrate on the first day of cultivation caused biomass production and CO2 fixation rates to peak at 0.675 g L−1 per day and 1.223 g L−1 per day, respectively, on the second day; however, these rates declined subsequently as the nutrients depleted. Rapid nitrate consumption during the first two days of cultivation induced nitrogen deprivation in the culture medium. Some reports indicate that nitrogen deprivation results in the accumulation of large amounts of lipids in the form of triacylglycerols5,19 and that this accumulation reaches maximum levels 2–3 days after nitrogen exhaustion.20 In the present study, lipid accumulation by Chlorella PY-ZU1 showed a similar pattern. Lipid productivity reached 192.10 mg L−1 per day after 4 days of cultivation. Thereafter, as the rate of lipid production decreased, lipid concentration increased continuously over the next 8 days of cultivation. Although nitrogen starvation is the most effective method to enhance lipid concentration in microalgae,8 but not to increase biomass yield.21 In the present study, lipid content and biomass yield increased simultaneously under high CO2 concentrations.
Table 1 lists several methods to increase lipid production of C. pyrenoidosa. Tang et al. cultivated C. pyrenoidosa SJTU-2 in different CO2 concentrations (from 0.03% to 50%) for lipid production. These microalgae showed the best lipid-producing capacity at 10% CO2; the maximum biomass concentration and lipid productivity under this condition were 1.55 g L−1 and 26.85 mg L−1 per day, respectively.14 Han et al. increased lipid productivity of C. pyrenoidosa to 82.50 mg L−1 per day by semi-continuously cultivating the microalgae under nitrogen limitation condition.13 Wang et al. achieved lipid productivity of 134.0 mg L−1 per day by optimizing the growth culture.22 Wen et al. achieved higher lipid productivity of 144.93 mg L−1 per day by introducing nitrate in a chemostat culture of C. pyrenoidosa XQ-20044 at a specific rate of 2.41 mmol g−1 per day.23 In the present study, biomass production and lipid concentration of Chlorella PY-ZU1 increased simultaneously under continuous aeration with 15% CO2. Lipid productivity peaked at 192.10 mg L−1 per day, indicating the feasibility and significant advantage of using one-step method for microalgal lipid production.
| Species | Cultivation | CO2 conc. (%) | Biomass conc. (g L−1) | Biomass productivity (g L−1 per day) | Lipid content (%) | Lipid productivity (mg L−1 per day) | Ref. |
|---|---|---|---|---|---|---|---|
| a Calculated based on the reported data. | |||||||
| C. pyrenoidosa SJTU-2 | With different CO2 | 10 | 1.55 | 0.144 | 24.25 | 34.92 | Tang et al., 2011 |
| C. pyrenoidosa | Nitrogen limitation | 100 | 1.41 | 0.222a | 30.9 | 82.50 | Han et al., 2013 |
| C. pyrenoidosa | Growth culture optimization | 2 | 1.77 | — | 27.8 | 134.0 | Wang et al., 2014 |
| C. pyrenoidosa XQ-20044 | Inputting nitrate into chemostat culture at a certain rate | 1 | NA | 0.414 | 34.69 | 144.93 | Wen et al., 2014 |
| C. pyrenoidosa PY-ZU1 | With a continuous flow of 15% CO2 | 15 | 2.71 | 0.675 | 47.04 | 192.10 | This study |
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| Fig. 3 Chlorophyll synthesis curves of Chlorella PY-ZU1 cultivated under continuous aeration with air and 15% CO2. | ||
Gene expression profiling of microalgae treated with 15% CO2 and air was performed as Cheng's study.18 Microalgal genes related to cell growth, such as, nitrogen metabolism-related genes (E1.7.1.1), carbon metabolism-related genes (EC:5.3.16), chloroplast synthesis-related genes (E1.1.1.39, EC:1.1.1.37, EC:1.1.1.37, and EC:2.7.9.1), and mitochondria synthesis-related genes (EC2.6.1.2, E1.1.1.40, and EC2.6.1.1), showed higher expression in the presence of 15% CO2 than in the presence of air (Table 2). Upregulation of nitrate reductase increased the conversion of nitrate to ammonia for DNA replication. Upregulation of ribulose-5P improved carbon fixation during photosynthesis. These results indicated that the abovementioned genes worked together to promote microalgal growth.18 Upregulation of nitrogen metabolism makes the culture go to nitrogen-deficiency stage in advance. Thus, cultivation in 15% CO2 guarantees microalgal growth (peak at 0.675 g L−1 per day) and CO2 fixation (peak at 1.223 g L−1 per day). While the stress induced by nitrogen deprivation results in high lipid productivity (peak at 192.10 mg L−1 per day).
| KEGG gene namea | Description | Function | Relative expression of genes | |
|---|---|---|---|---|
| 15% CO2 | Air | |||
| a KEGG is the abbreviation of “Kyoto Encyclopedia of Genes and Genomes”. | ||||
| E1.7.1.1 | Nitrate reductase | Nitrate conversion | 2100 | 124.61 |
| Nitrite reductase | ||||
| E1.4.1.4 | Glutamate dehydrogenase | Glutamate decomposition | 92.69 | 284.66 |
| GLT1 | Glutamate synthase, NADH-dependent | 251.17 | 251.97 | |
| E4.2.1.1 | Beta-carbonic anhydrase cynT | Inorganic carbon conversion | 97.8 | 343.77 |
| EC:5.3.16 | Ribulose-5P | CO2 fixation | 39 | 5190 |
| E1.1.1.39 | Malic enzyme | Chloroplast synthesis | 13.72 | 1.68 |
| EC:1.1.1.37 | Malate dehydrogenase | 263.85 | 43.61 | |
| EC:2.7.9.1 | Pyruvate orthophosphate dikinase (PPDK) | 931.96 | 8257.03 | |
| EC2.6.1.2 | Glutamate pyruvate transaminase (GPT), ALT | Mitochondria synthesis | 86.87 | 57.42 |
| E1.1.1.40 | Malic enzyme (NADPME) MaeB | 60.32 | 51.97 | |
| EC2.6.1.1 | Serum glutamic-oxaloacetic transaminase GOT1 | 24.84 | 54.5 | |
Acetyl coenzyme A, an important intermediate substrate, is common to the synthesis of carbohydrates, lipids, and proteins.25 Quantitative PCR testing indicates that in microalgae, expression of the gene encoding acetyl coenzyme A is higher during cultivation in 15% CO2 than during cultivation under air (Fig. 4). Thus, acetyl coenzyme A is not only a precursor of fatty acids and energy compounds such as ketone bodies but also a rate-limiting enzyme in fatty acid synthesis. Enhancements in the expression of acetyl coenzyme A generation-related genes may promote biomass yield and lipid content simultaneously of Chlorella PY-ZU1.26
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| Fig. 4 Relative expressions of acetyl coenzyme carboxylase genes in Chlorella PY-ZU1 cultivated under continuous aeration with air and 15% CO2. | ||
| Cultivation time (day) | Elemental compositions (%) | C/N (M/M) | Higher heating valueb (MJ kg−1) | Biomass formula | |||
|---|---|---|---|---|---|---|---|
| N | C | H | Oa | ||||
| a The oxygen contents were calculated from mass balance of biomass. b The higher heating value (HHV) was estimated with the Dulong formula.27 HHV (MJ kg−1) = 0.338C + 1.428(H − O/8) + 0.095S. | |||||||
| 1 | 6.36 | 47.95 | 6.88 | 38.81 | 8.80 | 19.10 | CH1.721O0.607N0.114 |
| 2 | 3.16 | 47.00 | 7.07 | 42.77 | 17.35 | 18.35 | CH1.805O0.683N0.0576 |
| 3 | 2.28 | 47.80 | 7.23 | 42.69 | 24.46 | 18.86 | CH1.815O0.669N0.0409 |
| 4 | 2.14 | 48.52 | 7.37 | 41.97 | 26.45 | 19.43 | CH1.823O0.648N0.0378 |
| 5 | 1.95 | 50.16 | 7.65 | 40.24 | 30.01 | 20.70 | CH1.830O0.602N0.0333 |
| 7 | 2.00 | 51.78 | 7.84 | 38.38 | 30.21 | 21.85 | CH1.817O0.556N0.0331 |
| 9 | 2.05 | 53.09 | 8.08 | 36.78 | 30.21 | 22.92 | CH1.826O0.520N0.0330 |
| 12 | 1.99 | 56.02 | 8.56 | 33.44 | 32.91 | 25.19 | CH1.834O0.447N0.0304 |
Lipids from C. pyrenoidosa biomass are rich in C16–C18, indicating the potential use of C. pyrenoidosa biomass in producing biodiesel.28 Although the composition of microalgal lipids generally depends on the algal species and cultivation conditions,8,14,19,29–31 in the present study, the lipid composition depended on nitrogen deprivation caused by CO2 aeration. The four most abundant lipid components were C16:0 (22.27–34.56% of the total biodiesel content), C18:1 (5.28–20.77% of the total biodiesel content), C18:2 (15.87–23.14% of the total biodiesel content), and C18:3 (13.91–21.80% of the total biodiesel content; Fig. 5). Concentrations of polyunsaturated fatty acid methyl esters (C16:2, C16:3, C18:2, and C18:3) in the biomass-based biodiesel decreased with cultivation time while those of saturated and partially saturated methyl esters, especially C18:1, increased from 5.28% to 20.77% with cultivation time. Decrease in the concentrations of polyunsaturated fatty acid methyl esters and increase in the concentrations of saturated and partially saturated methyl esters may help improve the antioxidative stability of microalgal biodiesel.
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| Fig. 5 Dynamic changes in the composition of fatty acid methyl esters in the biodiesel obtained from microalgal biomass cultivated under continuous aeration with 15% CO2. | ||
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| Fig. 6 Dynamic changes in organic compositions of microalgal biomass cultivated under continuous aeration with 15% CO2. | ||
Analysis of amino acid compositions shown in Table 4 demonstrates that >10 types of amino acids were present in Chlorella PY-ZU1 biomass, including eight essential amino acids (accounting for 43.48–54.04% of the total amino acid concentration). Thus, Chlorella PY-ZU1 biomass can be a valuable raw material for producing medicines. In the presence of adequate nitrogen, protein concentration of the microbial biomass was as high as 43.35%; under nitrogen deprivation, protein concentration decreased to 8.69% and lipid concentration increased to 47.04%. These results indicated that high CO2 concentrations could efficiently promote inter-transformation of organic material in microalgal cells and enhance biomass and lipid production. Thus, continuous aeration with 15% CO2 presents a simple and efficient one-step approach for lipid production by microalgal cells. Moreover, the microalgal biomass may be used comprehensively according to its organic composition. For example, biomass with high protein or lipid content may be used to produce high-performance health products or biodiesel, respectively.
| Cultivation time (day) | 1 | 3 | 5 | 7 | 9 | 12 | |
|---|---|---|---|---|---|---|---|
| Total amino acids (TAA, % of dry biomass) | 38.91 | 13.73 | 11.91 | 10.62 | 10.75 | 8.65 | |
| Essential amino acids (EAA, % of dry biomass) | 16.60 | 6.59 | 5.88 | 5.52 | 5.61 | 4.67 | |
| EAA/TAA (%) | 42.67 | 48.03 | 49.31 | 51.98 | 52.20 | 54.04 | |
| Compositions of EAA | Valine | 12.75 | 7.79 | 7.56 | 8.57 | 8.37 | 9.25 |
| Leucine | 5.22 | 13.33 | 13.94 | 14.78 | 14.88 | 18.15 | |
| Lysine | 5.96 | 6.34 | 5.88 | 6.21 | 5.95 | 3.70 | |
| Isoleucine | 5.22 | 7.50 | 8.48 | 9.32 | 9.21 | 10.40 | |
| Threonine | 4.34 | 2.69 | 2.77 | 2.92 | 2.98 | 2.89 | |
| Phenylalanine Phe | 4.27 | 4.15 | 3.95 | 4.05 | 3.81 | 2.66 | |
| Methionine | 2.31 | 2.48 | 2.52 | 2.54 | 2.70 | 2.31 | |
| Compositions of NEAA | Glutamic acid | 13.47 | 10.63 | 10.33 | 9.32 | 9.30 | 8.79 |
| Aspartic acid | 7.68 | 6.55 | 6.72 | 5.37 | 5.77 | 4.86 | |
| Alanine | 5.99 | 5.61 | 5.54 | 5.37 | 5.02 | 6.36 | |
| Glycine | 4.03 | 3.06 | 3.69 | 4.14 | 3.91 | 5.09 | |
| Arginine | 5.99 | 8.96 | 8.48 | 9.32 | 9.12 | 7.63 | |
| This journal is © The Royal Society of Chemistry 2015 |