Kazuhiro Shikinaka*,
Tomomi Yokoi,
Yumi Koizumi-Fujii,
Masaki Shimotsuya and
Kiyotaka Shigehara
Graduate School of Engineering, Tokyo University of Agriculture and Technology, Koganei, Tokyo 184-8588, Japan. E-mail: k-shiki@cc.tuat.ac.jp; Tel: +81-42-388-7406
First published on 19th May 2015
Mechanically tough hydrogels with tunable physical properties (i.e., mechanical strength and stimuli responsiveness) were obtained by in situ copolymerization of various vinyl monomers such as acrylic acid (AA), 2-hydroxyethyl acrylate (HEA), acrylamide (AAm), and N-isopropylacrylamide (NIPA) in an aqueous media containing imogolite (IG), an aluminosilicate nanotube clay. In situ copolymerization of AA and NIPA in the presence of IG gave robust hydrogels that showed thermo-responsive volume change owing to coil/globule transitions of the NIPA fragments. Furthermore, the mode of interaction between IG and the organic polymer was critical for determining the mechanical properties of the resultant hydrogel. Thus, IG gels with tunable physical properties were produced by designing the molecular structure of polymers, i.e., by modulating the strength of the interaction between IG nanotubes and organic polymer units.
IG is a single-walled, high aspect ratio aluminosilicate tubular inorganic polymer with the composition (HO)3Al2O3SiOH.11–16 IG's external and internal diameters are approximately 2 and 1 nm, respectively, while its length can range from several tens nanometers to several micrometers. Since IG is a perfectly rigid polyelectrolyte,17,18 it has been used as a constituent of inorganic–organic nanocomposites.19–22 The outer and inner surfaces of IG are covered with Al(OH)2 (proton-capturing) and Si(OH) (proton-releasing) groups, respectively. Thus, the charge density of IG surfaces varies with the pH and ionic strength of aqueous media. Consequently, the dispersibility of IG in water changes drastically with pH; they disperse as thin bundles or even as monofilaments in acidic and relatively low ionic strength aqueous media (pH ≈ 4), resulting in opaque to transparent solutions. However, they assemble into thick bundles or networks in aqueous solutions with higher pH and/or ionic strength and yield apparently turbid dispersions.23 It has also been reported that amine or amide molecules with size smaller than the internal diameter of IG nanotubes can be trapped in the hollows due to the interaction between –NH2 or –CONH2 groups and Si(OH) groups.18,24–26
In the present work, we synthesized IGs that gave slightly opaque aqueous dispersions with a nanotube concentration of 6.4 w/v% by sonication in pure water. The average length of IGs was shortened to about 130 nm.10 These IG nanotube dispersions turned to robust hydrogels (henceforth denoted as IG gels) after in situ radical polymerization of a co-existing vinyl monomer, acryl amide (AAm) even without using any crosslinking reagent.8–10 The resulting IG gels exhibited distinct, reversible isotropic–anisotropic structural transition in response to small tensile strain, depending on the type and feed ratio of the component species. The strain-induced anisotropic ordering of nanotubes in the IG–PAAm (in situ polymerized) nullified upon relaxation. Nevertheless, the order is restored by the second in situ polymerization owing to the formation of interpenetrating polymer networks that formed new materials with stable anisotropic mechanical and/or optical properties.10
To develop IG gels with tunable mechanical/stimuli-responsive properties, we investigated polymer units containing different functional groups as candidates for hybridization with IG nanotubes (Table 1). The physical and optical properties of the obtained IG gels were estimated by tensile strain testing and birefringence changes. The structural change with the temperature was also studied for IG gels containing thermo-responsive units.
Polymer | Expected interaction with IG | Expected nature of IG gel |
---|---|---|
PAAm8–10 [poly(acryl amide)] | >C![]() |
Elasticity |
PHEA [poly(hydroxyethyl acrylate)] | –OH⋯HO–Al–19 | Rigidity |
PAA [poly(acrylic acid)] | >C![]() |
Rigidity |
PNIPA [poly(N-isopropyl acrylamide)] | No interaction due to bulkiness | Thermo-responsive volume change |
The in situ polymerized NIPA-co-AA IG gels were prepared as follows: NIPA and AA were added to an ice-cooled aqueous dispersion of IG (5.0 w/v%) under N2 atmosphere. The mixtures were then placed in polymerization cells, as described earlier. After conducting redox polymerization at 15 °C for 72 h by adding ammonium peroxodisulfate (APS; 0.1 mol% vs. vinyl monomer) and N,N,N′,N′-tetramethylethylenediamine (TMD; 0.1 mol% vs. vinyl monomer), the resulting IG gels were equilibrated as described earlier. The reference gel was obtained by the polymerization of a mixture of NIPA and AA, crosslinker, (TEGDA; 0.1 mol% vs. vinyl monomer), APS (0.1 mol% vs. monomer), and TMD (0.1 mol% vs. monomer).
The equilibrated aqueous phases were evaporated to confirm that there were negligible amounts of unreacted monomers or polymer strands unassociated with the gel networks.
Polymer | Mixing method | Conc. (mol L−1) | Phase of mixture |
---|---|---|---|
PAAm | Preformed polymer | 4.0 | No gels8–10 |
In situ polymerized | 4.0 | Gelation8–10 | |
2.0 | Gelation8–10 | ||
PMAAm | Preformed polymer | 1.0 | No gels |
In situ polymerized | 4.0 | No gels | |
PNIPA | Preformed polymer | 1.0 | No gels |
In situ polymerized | 2.0 | No gels | |
PHEA | Preformed polymer | 1.0 | No gels |
In situ polymerized | 4.0 | Gelation | |
PAA | Preformed polymer | 1.0 | Precipitation |
In situ polymerized | 2.0 | Gelation | |
4.0 | Gelation |
As mentioned earlier, PAAm units and IG nanotubes are known to interact with each other through –NH2 or >CO and Si(OH) groups, respectively.10 However, the combination of preformed PAAm and IG did not result in gel formation because PAAm does not interact with the IG's outer walls and the penetration of macromolecular strands into the hollow structure of IG nanotubes is difficult and rare. Based on these observations, the following two conclusions can be derived:10
(1) Gels exhibit considerable mechanical strength as monomeric AAm molecules can penetrate the hollows and then polymerize, and
(2) A few PAAm strands can be anchored to the mouth of an IG nanotube to create pseudo-crosslinking.
Such pseudo-crosslinking could cause the IG–PAAm gel to display elastic properties when large deformation is induced in the gels.10
No gel was formed when N-alkylated acrylamide units such as MAAm or NIPA were used, either by mixing with preformed polymers or by in situ polymerization. This is because the bulkiness of the substituents prevented monomer penetration into the hollows and curtailed the pseudo-crosslinking abilities of the polymers. The above mentioned reasons also nullify the possibility of gelation by chain-transfer anchoring of the propagating polymer strands to the IG surfaces during the polymerization.
Poly(vinyl alcohol) (PVA) had been observed to hybridize with IG; casting the PVA/IG solution resulted in mechanically tough films.19,22 Since no gel was found in the mixed, rather dilute, solution, it is unclear how strong the interaction between the IGs' outer Al(OH)2 groups and the hydroxyl groups of PVA are. In the present study, HEA was used instead, because it allows us to test both the in situ polymerization and the preformed polymer mixing method. Gradual addition of the preformed PHEA solution resulted in a homogeneous mixture of [IG] (5.0 w/v%) and [PHEA] (1 mol L−1). Use of a more concentrated PHEA solution resulted in the formation of local hard gel-like precipitate indicating the presence of sufficient interactions between IG and PHEA. Further investigation by using the in situ polymerization technique revealed that the concentration of HEA units could be increased to 4.0 mol L−1 to obtain macroscopically homogeneous gels.
Poly(carboxylic acid)s are known to interact with the IGs' outer Al(OH)2 groups by hydrogen bonding and related polar interactions.20,21 As shown in the HAADF-STEM images of the dried mixture of germanium bonded carboxylic acids and IG (Fig. 1), the carboxylic acids attach to IG surface. However, such interactions are too strong, resulting in instantaneous phase separation and formation of hard solid particles upon mixing IG and preformed poly(acrylic acid) (PAA) in the concentrated state. Meanwhile, mixing IG (5.0 w/v%) with monomeric AA (4.0 mol L−1) resulted in a clear, homogeneous solution; the subsequent in situ polymerization produced clear, macroscopically homogeneous gels.
Thus, in situ polymerization is better than mere mixing of IG and preformed polymers. Additionally, one can note that the properties of the resulting gels vary on changing the interacting repeating units. The gels show various types of interactions such as interactions with the IG inner walls or outer walls, and the strength of these interactions also varies from weak, moderate to strong interactions. Various possibilities exist to tune the properties of IG gels by varying the combination of monomers and the feeding ratio of monomers that are to be in situ polymerized. Hereafter, we abbreviate the corresponding gels as “IG/AAmX, IG/HEAX, IG/AAX, IG/AAmX/AAY”, where X and Y denote the concentrations of monomer feed in mol L−1. We will first discuss the mechanical properties of IG gels with a single component polymer, IG/AAmX, IG/HEAX, and IG/AAX.
The IG/AA4.0 gel exhibited extremely high breakdown stress compared to that shown by the IG/AAm4.0 gel. Strong anchoring is possible when every aluminol group on the outer wall of IG interacts with an AA molecule; a theoretical limit of 0.83 mol L−1 out of existing 4.0 mol L−1 would enable such anchoring. In situ polymerization produced “polymerized sheaths”, from which PAA strands grew outward by consuming the remaining 3.17 mol L−1 portion. Crosslinking among the sheaths occurred by radical recombination of the propagating PAA strands.
Polymer sheaths also formed in the IG/HEA gel. However, the breakdown stress and strain of IG/HEA4.0 are much lower than those of IG/AA4.0. Because the mechanical strength of AA4.0 is lower than that of HEA4.0 in the absence of IG nanotubes, the physical properties of IG gels are strongly dependent on the molecular structure of organic polymers. Both the IG/AA and IG/HEA systems exhibit strong variations in mechanical strength owing to multiple interaction points between IG and organic polymer in IG/AA and IG/HEA gels compared to those in the IG/AAm gel. As shown in Table 1, the CO and COOH groups of PAA interact with Al–OH21,27 on IG in the IG/AA gel; in contrast, only OH of PHEA interact with Al–OH on IG. It seems that the number of interacting groups between IG and the organic polymer determines the mechanical properties of IG/organic polymer gels.
Thus, the physical properties of IG gels drastically change with the interaction manner between IG and the organic polymer (i.e., tying or sheathing). Basically, tying of the polymer to IG nanotubes (IG/AAm system) produces stretchable IG gels; in contrast, sheathing of the polymer on IG nanotubes (IG/AA and IG/HEA system) makes IG gels stiff, depending on the strength of interaction between IG and the organic polymer.
These results indicate that gel properties can be controlled by changing the anchoring units, crosslinking styles, and network chains. The IG/AAm/AA gels are of particular interest, as the AAm strand is capable of pseudo-crosslinking through the hollows of IG nanotubes and AA strand provides strong anchoring onto the IG outer walls. Unfortunately, feeding AAm and AA mixture in 4.0 mol L−1 to the 5.0 w/v% IG dispersion led to local inhomogeneity; the total monomer concentration thus reduced to 2.0 mol L−1. Since the penetration of AAm molecules into the IG hollows requires an equilibration period, AA was added 1 h after adding AAm to the IG solution. Fig. 3 illustrates the tensile stress–strain curves of an IG/AAm2.0 gel and two IG/AAm/AA gels.
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Fig. 3 Typical tensile stress–strain curves of IG/AAm/AA gels. Inserted percentage is the degree of swelling. |
As mentioned earlier in the discussions about Fig. 2, the AAm strands also yielded an elastic gel in IG/AAm2.0. It was surprising that the incorporation of a very small amount of AA into the IG/AA system brought about high breakdown stress. By changing the composition from IG/AAm2.0 to IG/AAm1.98/AA0.02, the breakdown stress increased by about fivefold to become 0.75 MPa, while the breakdown strain remained unchanged. The IG/AAm/AA system exhibited low breakdown strain at [AA] > 0.02, as shown in Fig. 3. The breakdown stress reduced on changing the composition from IG/AAm1.98/AA0.02 to IG/AAm1.8/AA0.2. Further increase in [AA] increased the IG gel breakdown stress, i.e., the breakdown stress and strain of IG/AA2.0 were 2.0 MPa and 3.0, respectively.
Hereafter, other combinations such as IG/AA/HEA, IG/AAm/NIPA, and IG/AA/NIPA were examined. The combination of both outer wall-anchoring types, AA and HEA, may allow the production of IG gels with tunable mechanical properties. Furthermore, including PNIPA chains to the IG gel by their copolymerization with PAA causes thermo-responsive volume transition of the IG gel because of the thermo-responsive coil/globule transition of the PNIPA chains. Based on these presumptions, we conducted in situ radical copolymerization of AA and HEA or NIPA monomers in the presence of IGs to obtain IG gels with tunable mechanical properties and thermo-responsiveness.
Tensile stress–strain measurements were carried out at various AA/HEA ratios to understand the relationship between the mechanical properties and monomer component of IG/AAX/HEAY gels.
As shown in Fig. 4b and 5b, IG/AAX/HEAY and AAX/HEAY gels with [AA] = [HEA] = 2.0 mol L−1 exhibit the maximum tensile stress at strain = 2.0. At [AA] = 0–2.0, the tensile stress of the IG/AAX/HEAY gel at strain = 2.0 (henceforth denoted as δ2.0) increased with increasing [AA]. In this concentration region, “the interaction between IG nanotubes and PAA chains” and “the inter polymer complexes (IPC) between PAA chains (COOH) and PHEA chains (OH)28” are simultaneously formed. The drastic increase in δ2.0 until [AA] ≈ 1.0 is attributed to the interactions between 1.99 × 10−3 moles of Al(OH)2 present on the IG surface in IG/AAX/HEAY gels and 0.83 mol L−1 of AA. Subsequently, the IPC interactions increase with increase in [AA].
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Fig. 4 (a) Typical stress–strain curves of IG/AAX/HEAY gels and (b) stress of IG/AAX/HEAY gels at strain = 2.0 for various [AA], where X + Y = 4.0. Inserted percentage is the degree of swelling. |
Under pH condition of IG/AA/HEA mixture (pH ≈ 2.7), the maximum amount of IPC (henceforth denoted as M.IPC) should occur at [HEA]/[AA] ≈ 2.0.28 Since approx. 1.0 mol L−1 of AA interacts with IG in the IG/AA/HEA gel, M.IPC occurs at [HEA]/[AA] = 1.0 in the IG/AA/HEA gel (i.e., approx. 1.0 mol L−1 of PAA interact with PHEA in the IG/AA/HEA gel), as shown in Fig. 4b. In AAX/HEAY gels, the M.IPC also occurs at [HEA]/[AA] = 1.0 (Fig. 5b), as the absence of IG leads to low pH conditions of the reaction mixture that decreases the [HEA]/[AA] value to realize M.IPC.28 At [AA] > 2.0, δ2.0 decreased with IPC.
IG/AAX/HEAY and AAX/HEAY gels exhibited birefringence only under tensile strain owing to the strain-induced uniaxial ordering of IG nanotubes and polymer chains via shear inducing, as shown in the IG/AAm gel.9,10 Here, to reveal the relationship between the optical properties and the ratio of AA and HEA of IG/AAX/HEAY gels, the gels' birefringence changes (Δn) as a function of the applied strain were estimated.
As shown in Fig. 6, the Δn values linearly increase with the tensile strain for both IG/AAX/HEAY and AAX/HEAY gels owing to the positive birefringence effect of PAA and PHEA chains, whereas, the PAAm chains show negative birefringence effect.9,10 It is clear that the birefringence effect is similar for both PAA and PHEA, as shown in Fig. 6b.
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Fig. 6 The Δn values of (a) IG/AAX/HEAY gels and (b) AAX/HEAY gels (X + Y = 4.0) at a certain strain. |
As shown in Fig. 7, on increasing [AA], Δn at strain = 0.5 (henceforth denoted as Δn0.5) of IG/AAX/HEAY gels also increased; in contrast, there is no change in Δn0.5 for AAX/HEAY gels with [AA]. From these results, the following deductions can be made:
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Fig. 7 Strain-induced Δn change of IG/AAX/HEAY gels (red) and AAX/HEAY gels (blue) (X + Y = 4.0) at strain = 0.5 for various [AA]. |
(1) The Δn0.5 value increases with interaction between IG and PAA (i.e., pulling of PAA chains by IG nanotubes) and PAA and PHEA (i.e., IPC formation) at [AA] = 0–2.0.
(2) Since IG–PAA interactions and the IPC saturation are expected at [AA] = 2.0, Δn0.5 remains almost constant in the range [AA] = 2.0–4.0.
Thus, the mechanical/optical properties of IG gels are specifically determined by the interactions between IG and the polymer chain, which, in turn, depend on the number/species of functional groups in polymer.
The mixture of AA aqueous solution and NIPA (liquid state) exhibited phase separation when the total monomer concentration ([AA] + [NIPA]) is higher than 2.0 mol L−1 and when the mixing ratio of [AA]/[NIPA] is higher than 0.11, even at 2.0 mol L−1 of total monomer concentration. Therefore, IG/AAX/NIPAY gels were prepared at 2 mol L−1 of total monomer concentration and less than 0.11 [AA]/[NIPA] ratio.
As shown in Fig. 8, the breakdown stress of IG/AAX/NIPAY gels increases with increase in [AA]; in contrast, the gels showed high elasticity (i.e., higher breakdown strain and lower Young's modulus) at low [AA]. The results indicate that the number of interaction points between IGs and AA-co-NIPA polymer, i.e., the amount of AA units, controls the mechanical strength of IG/AAX/NIPAY gels. In contrast, the AA0.2/NIPA1.8 gel is very weak. Furthermore, AA0.1/NIPA1.9 and AA0.02/NIPA1.98 gels are too brittle to measure the tensile stress–strain behavior.
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Fig. 8 Typical stress–strain curves of IG/AAX/NIPAY gels (X + Y = 2.0) and AA0.2/NIPA1.8 gels. Inserted percentage is the degree of swelling. |
The IG/AAX/NIPAY gels exhibited thermo-responsive reversible shrinking/bulging behavior because of the coil/globule transition of PNIPA chains (Fig. 9a). Addition of IG diminished the total shrinking/swelling volume of gels compared to the initial gel because the presence of rigid IG nanotubes in the gel network inhibits the volume change.
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Fig. 9 (a) Typical shrinking/bulging behavior of IG/AA0.02/NIPA1.98 gel and AA0.02/NIPA1.98 gel. (b) Temperature-dependent volume change of the IG/AA/NIPA and AA/NIPA gels. |
The volume transition of IG/AAX/NIPAY gels was confirmed in the region of AA/NIPA = 0.01–0.11; in contrast, AA-co-NIPA gels without IG showed the volume transition only at AA/NIPA = 0.01 (Fig. 9b).
As shown in Fig. 10, the coil/globule transition of PNIPA chains induces the volume transition of gels only when PAA chains are trapped by stiff IG nanotubes or when PAA units are very few ([AA]/[NIPA] = 0.01). If PAA chains in the copolymer network can move freely at [AA]/[NIPA] > 0.01, the shrinking/bulging of the PAA-co-PNIPA network never occurs because of the coil/globule transition of PNIPA chains caused by the pulling of PAA chains.
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Fig. 10 Potential interaction mechanism of thermo-responsive volume transition of the AA-co-NIPA gels with IG (left) or without (right) IG nanotubes. |
This journal is © The Royal Society of Chemistry 2015 |