E. Murray*ab,
S. Sayyara,
B. C. Thompsonac,
R. Gorkin IIIa,
D. L. Officera and
G. G. Wallacea
aARC Centre of Excellence for Electromaterials Science (ACES), Intelligent Polymer Research Institute, AIIM Facility, Innovation Campus, University of Wollongong, NSW 2522, Australia. E-mail: emurray@ntu.edu.sg
bInstitute for Sports Research, Nanyang Technological University, 50 Nanyang Ave, Singapore 639798, Singapore
cSchool of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Ave, Singapore 639798, Singapore
First published on 12th May 2015
Graphene-based polymer composites are a very promising class of compounds for tissue engineering scaffolds. However, in general the methods of synthesis are environmentally hazardous and residual toxic materials can affect the biocompatibility significantly. In this paper a simple, scalable, environmentally-friendly, microwave-assisted synthesis is described that results in conducting graphene/polycaprolactone composites that retain the processability and biocompatibility of the pristine polymer without introducing possibly hazardous reducing agents. Composites of polycaprolactone and graphene oxide were synthesised in a single step by the ring-opening polymerisation of ε-caprolactone in the presence of dispersed graphene oxide nanosheets under microwave irradiation. The graphene oxide provides a nucleation centre for the crystallisation of the polymer resulting in polymer-functionalised nanosheets. During polymerisation, the graphene oxide was also reduced to conducting graphene. The resulting graphene/polymer composites were comparable to composites prepared by blending previously highly chemically reduced graphene into polycaprolactone, and they could be easily dispersed in a number of solvents or melt extruded for further processing. These three-dimensional melt extruded materials showed excellent biocompatibility and are promising substrates for tissue engineering scaffolds.
One other major advantage of using graphene in biocomposites is the electrical conductivity inherent in graphene sheets.2,6,7 It has been shown that electrical stimulation during tissue growth can improve the growth of electro-responsive cells such as nerve and muscle cells.8 Advances in the field of this electrically stimulated tissue engineering rely on the identification and development of novel electrode materials that are processable, electrochemically stable (having a wide potential window) and biocompatible.8 We have recently shown that graphene/biopolymer,5 especially graphene/polycaprolactone,2,9 composites have the potential to fulfil such criteria as they show very large improvements in mechanical strength and conductivity while retaining the biocompatibility and processability of the polymer. However, these composites relied on a multi-step process that required the reduction of graphene oxide (GO) and redispersion of the resulting graphene prior to the composite synthesis.5,6
In addition to the introduction of further steps to the composite synthesis, the traditional methods used to reduce graphene oxide to conducting graphene before polymer blending have a number of drawbacks. Chemical reduction using reducing agents such as hydrazine,7 hydroiodic acid in acetic acid10 and sodium hydrosulphite11 are routinely used to reduce GO to graphene, however these reagents are highly toxic, cannot easily be used in large quantities and require very thorough washing protocols for biomaterial synthesis. Physical reduction methods, such as hydrogen plasma12 and rapid thermal treatment13 were developed in order to eliminate the need for toxic reducing agents but these methods are very low-yielding and energy-intensive, again limiting their use.
Recently, it has been shown that microwave irradiation is a quick and convenient alternative to flash heating methods14,15 and can produce highly reduced conducting graphene. However, these reduced graphene sheets have the downside that they are insoluble or subject to restacking in solution, rendering post-reduction solution-based processing ineffective. In order to overcome some of these limitations polymer matrices, such as polycaprolactone (PCl), have been used as effective agents for the stabilisation of pre-reduced graphene oxide nanosheets in solution.9,16 Combining microwave reduction, dispersion of reduced graphene and the polymerisation of the polymer matrix would eliminate a number of synthesis steps, reduce hazardous or toxic by-products and result in well-dispersed integrated materials.3,14,17
In this work, graphene/polycaprolactone composites (PCl–rGO) are produced when graphene oxide nanosheets are reduced during the microwave assisted ring-opening polymerisation of caprolactone. This results in a composite with well-dispersed conducting graphene sheets covalently attached to a polymer matrix that can then be easily dispersed into an appropriate solvent or melt processed using additive manufacturing techniques. These materials are compared to previously developed and published graphene/polycaprolactone composites9 produced by blending an extensively chemically reduced and mechanically exfoliated graphene dispersion (CCG) in N,N-dimethylformamide (DMF) into a polycaprolactone matrix.
This simultaneous reduction/polymerisation removes the need for time-consuming, multi-step processes and harsh reducing materials, producing materials that are well dispersed and without harmful residues or toxic waste products. This is observed in the biocompatibility of the PCl–rGO composites which is examined by observing the adherence and proliferation of fibroblast cells on both the bulk composite and three-dimensional scaffolds produced by additive manufacturing.
For imaging of cells on the scaffold surfaces, L-929 cells were seeded onto 2 × 2 cm 6–8 layer scaffolds in 6 well plates at approximately 1 × 106 cells per ml in 1 ml and allowed to attach for 30 minutes in the incubator before the media in the well was topped up to 2 ml. The scaffolds were returned to the incubator for 4 days before fixation of the cells with 3.7% paraformaledhyde in PBS and staining with Alexa488-phalloidin (Life Technologies) and 4′,6-diamidino-2-phenylindole (DAPI) (Life Technologies), and imaging using a Leica TCS-SP5 confocal microscope, and a Leica DM IL LED. Z-stacks were acquired on the confocal microscope with a slice height of 1.1 μm were taken over 250 μm height and Imagesurfer 1.24 was used to render 3D isosurface images of the cells growing on the scaffolds.
Raman spectra of GO, CCG and the microwave-reduced graphene/polycaprolactone composite, 1% PCl–CCG, in this case with 1% graphene, were obtained (Fig. 1). As expected all three spectra are dominated by the D (1250–1450 cm−1) and G (1530–1670 cm−1) bands.7,18 For GO, the D and G bands are located at 1343 and 1606 cm−1 respectively. A shift to 1327 and 1599 cm−1 in the microwave synthesised PCl–rGO composite indicates an increase in the number of graphene π-bonds and is very similar to that observed for graphene (CCG) after having been chemically reduced and exfoliated using hydrazine and extensive sonication.2,6 The intensity ratio of the D and G bands changes from 1.13 for GO to 1.47 for 1% PCl–rGO approaching the 1.61 observed for CCG. Minor peaks due to the polymer are also observable in the 1% PCl–rGO spectrum.
The XRD spectrum of GO (Fig. 2) is dominated by an intense, peak at 2θ = 10° (d-spacing of about 8.35 Å) indicating a large interlayer distance due to surface impurities such as hydroxides and epoxides. In the spectrum of the polymer composites, the peaks at 2θ = 21 and 24° can be assigned to (110) and (200) planes respectively, of an orthorhombic crystalline structures of PCl, which mask the broad weak band due to pristine, reduced exfoliated graphene sheets. The removal of the peak at 10° indicates exfoliation and reduction of GO to single or few-sheet graphene with a much reduced inter-sheet spacing. This is also observed in the spectra of the polymer composite produced using chemically converted and exfoliated graphene, PCl–CCG.
In the infrared spectrum of GO, the CO stretching and deformation peaks appear at 1730 cm−1 and 1400 cm−1, respectively (Fig. 3). The strong band at 3410 cm−1 is attributed to O–H stretching. After reduction by either microwave or chemical methods, the intensity of the graphene-based oxygen peaks are decreased significantly confirming the reduction of graphene oxide. The OH stretch peak is also not present showing good reduction of the graphene sheets. In PCl and PCl composites (Fig. 3), a carbonyl stretching mode can be identified at 1724 cm−1, the band at 1292 cm−1 is assigned to the backbone C–C and C–O stretching modes in crystalline PCl and peaks at 2943 and 2866 cm−1 are attributed to asymmetric CH2 stretching and symmetric CH2 stretching, respectively.19
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Fig. 3 Infra-red spectra of graphene oxide (GO) and two graphene/polycaprolactone composites made with graphene oxide (1% PCl–rGO) and chemically converted graphene (PCl–CCG). |
Both synthetic routes resulted in polycaprolactone functionalised graphene sheets (PCl–rGO and PCl–CCG) that were readily dispersible and stable in non-polar solvents. Fig. 4 shows the dynamic light scattering results for a 10 mg ml−1 solution of 1% PCl–rGO in dichloromethane. Also shown is a sample of the CCG dispersions that are the precursor to the PCl–CCG composites and have been extensively treated by ultrasonication in DMF. These dispersions have previously been shown to be a stable suspension of well-exfoliated single or small number of sheets.6 The size intensity average plot shows a hydrodynamic radius of approximately 400 nm for the bare graphene and 1000 nm for the polymer composite.
The polymer stabilised composite (1% PCl–rGO) exhibits a narrow dispersion of sheet sizes and shows very little evidence of larger particle radii. This indicates that post-reduction, the sheets are well exfoliated and dispersed during or just prior to polymerisation allowing the polymer to grow on and stabilise single sheets. The inset is a picture of the solutions used in light scattering experiments and shows the solubility of the composite in dichloromethane with solutions of 1% PCl–rGO composite at two concentrations – 5 mg ml−1 and 50 mg ml−1.
The thermal degradation of the polymer composites was measured using thermal gravimetry and the results are shown in Fig. 5. GO generally loses about 20–40% of its weight due to trapped moisture at approximately 100 °C followed by a second thermal event (between 200 and 900 °C) that has been assigned to the reduction of and removal of surface epoxide and hydroxide and other functionalities.6 Chemically reduced graphene (CCG), on the other hand, is fully exfoliated and lacks significant numbers of basal defects showing only slight monotonic loss of <5% of its weight by 600 °C.6 The thermal degradation of PCl is very dependent on chain length (from 300 to 500 °C for average chain lengths of 10000 to 80
000 Fig. S2†) so direct comparison of the composites behaviour with a pristine polymer is difficult as the length of the graphene-anchored PCl chain from the microwave synthesis is unknown. The degradation of the blended PCl–CCG composite is a monotonic weight loss from 400–450 °C. In contrast, the degradation of the microwave composites with 0.1 and 1% graphene appear to be two-staged; an initial minor loss from 200–250 °C and then full degradation of the polymer (Fig. 4). This initial loss can be interpreted as resulting from either the loss of basal defects as in GO or the loss of shorter PCl chains attached to the nanosheet. However, the degradation of 10% graphene composite shows a far increased initial weight loss (Fig. S2†) which, taking into account the similar reaction conditions and resulting material properties, cannot be attributed to loss of basal defects on GO. The initial loss can thus be attributed to the degradation of shorter polymer chain lengths or very short polymer chains joining two graphene molecules as a crosslinker.
Differential scanning calorimetry shows that the melt point of the composite remains constant at 56–60 °C (Fig. 5b). This allows easy melt processing of the composite. However, the crystallisation temperature changes dramatically from 26 °C for PCl to 39 °C for a composite produced using microwave polymerisation reduction (1% PCl–rGO). This indicates that the incorporation of graphene nanosheets into the PCl affects the polymer microstructure by acting as multiple nucleation centres for crystallisation. This change in crystallisation temperature is less pronounced in composites produced by blending CCG with PCl with the crystallisation temperature of 1% PCl–CCG increasing to 35 °C (Fig. 5b).
The nucleating effect of the exfoliated GO nanosheets on the crystallization of PCl is also confirmed by polarised optical microscopy. Fig. 5c–e show polarised optical microscopy images of pure PCl, 1% PCl–CCG and 1% PCl–rGO after the samples were heated to 100 °C and allowed to cool below their respective crystallisation temperatures. The spherulites of pure PCl are much larger in size (50–100 μm) and less densely packed than the graphene containing materials leading to a large increase in nucleation density in both composite materials. As predicted by the DSC the blended material (PCl–CCG) exhibits larger spherulites (10–20 μm) than the microwave synthesised composite (PCl–rGO 2–10 μm).
In tissue engineering, cells are often seeded onto a biodegradable scaffold to promote the growth and remodelling of tissue. However, traditional methods for scaffold fabrication struggle to accurately create specific custom geometries and produce interconnected porous networks that allow for optimal tissue regrowth. 3D Bioprinting methods can overcome these limitations once a suitable scaffold matrix material is found. We have a good indication that these new materials would work with a printing system as we previously showed that covalently linked graphene/polymer composites retain the melt temperature and rheological properties (complex viscosity) of the pristine polymer required for printing, on addition of graphene.4,9
To that end, the viability of processing PCl–rGO composites was evaluated using a commercial bioprinting system (4th generation 3D-Bioplotter Envisiontec, Germany). For these materials a hot melt extrusion printing method was performed. In brief the process involves heating solid materials until they are molten, and then extruding them out a nozzle on a movable gantry. 3D structures are created in a layer-by-layer fashion, where the heated extrusion solidifies on a build plate forming the first level, and subsequent layers are formed on top.
Following the incremental adjustment of various printing parameters to find the optimal settings, the composites were printed/extruded successfully in the form of scaffolds and fibres with easily controllable resolution. A typical pilot three-dimensional structure for cell growth and tissue engineering was investigated where a porous mesh design was created using Envisiontec software and printed with several crisscrossing layers (with a 90 degree shift between layers) extruded from a 0.4 mm nozzle (as seen in Fig. 6a and b). The resulting crosshatched multi-layer scaffold structure has pore sizes of approximately 1 mm.
Biocompatibility is crucial for prospective tissue engineering scaffolds. We have already shown the biocompatibility of graphene/PCl materials with a number of cell types.15 In order to assess the response of cultured cells in vitro to the microwave synthesised composites, L-929 cells were seeded onto to the flat films and scaffold structures of PCl, PCl–rGO, and PCl–rGO. The flat films were found to allow attachment and proliferation of L-929 fibroblasts, albeit at lower rates than the control surface (tissue culture plastic) alone (Fig. S2†). The results of a Pico Green assay showed that the rate of growth was slower on the PCl–rGO or PCl films and the cell population underwent 2–3 doublings on the synthesised materials, compared to 3–4 doublings on tissue culture plastic. The cell densities measured after 4 days of culture were 5400 ± 300 cells per cm2 on PCl, 10000 ± 2000 cells per cm2 on 1% PCl–rGO and 19
200 ± 700 cells per cm2 on tissue culture plastic (a cell density representing greater than 100% confluence of cells) (Fig. S2†).
Microscopy confirmed that cells adhered to and proliferated on the scaffold surfaces, forming good focal adhesions (Fig. 7b) and covering all surfaces of the printed scaffolds (Fig. 7c), except those contacting the plate bottom. The cells grew with normal fibroblast morphology (Fig. 7) and the density of the cells increased over the 4 days of culture. A confluent layer of cells was observed to form on the tissue culture plastic underneath the scaffolds (Fig. S3†), suggesting that any differences experienced by the growing fibroblast cells was surface-confined, and not related to any soluble factors released into the growth media. As with the 1% PCl–rGO films assessed by the Pico Green assay, the rate of L-929 cell growth was somewhat slower than that expected on tissue culture plastic alone, but the cells attached firmly, migrated and proliferated to cover the entire scaffold (Fig. S3 and S4†). The scaffolds showed no toxic effects and good adhesion of cells over all surfaces, demonstrating good acute in vitro biocompatibility and warranting further development of these scaffolds for in vivo studies.
Footnote |
† Electronic supplementary information (ESI) available: Cyclic voltammetry, TGA derivative curves, cell density images and plots. See DOI: 10.1039/c5ra07210g |
This journal is © The Royal Society of Chemistry 2015 |