Sundaramoorthy Arunmetha,
Arumugam Karthik,
Saturappan Ravisekaran Srither,
Murugan Vinoth,
Rangaraj Suriyaprabha,
Palanisamy Manivasakan and
Venkatachalam Rajendran*
Centre for Nanoscience and Technology, K. S. Rangasamy College of Technology, Tiruchengode-637215, Tamil Nadu, India. E-mail: veerajendran@gmail.com; Fax: +91-4288-27488; Tel: +91-4288-274741-4
First published on 20th May 2015
Mesoporous high-surface-area silica (SiO2) nanoparticles were produced from natural quartz sand (orthoquartzite) using three processing methods namely sol–gel, sonication, and spray pyrolysis. The inexpensive precursor was extracted from the quartz sand by alkali extraction followed by acid precipitation, which was used for all the three methods. The effects of production methods were investigated by various characterization techniques. The physicochemical properties of the obtained nanoparticles were compared to explore the effect of size and porosity on their electronic, optical, mechanical, and electrical qualities. The produced SiO2 nanoparticles were found to have an amorphous high surface area in the range of 178–322 m2 g−1 and a uniform size distribution with the high purity and spherical morphology. These particles formed a mesoporous material with an average pore diameter of 10–26 nm. It was found that the surface area (178 < 284 < 322 m2 g−1) and band gap (5.41 < 5.43 < 5.45 eV) of the particles increased with a decrease in particle size (39 > 30 > 10 nm) when the process method was changed from sol–gel to sonication and from sonication to spray pyrolysis. This study provides useful insights and guidance for the preparation of mesoporous SiO2 nanoparticles from quartz sand and throws light on how physicochemical properties are influenced by process methods and particle size.
Alkali extraction and fluorination methods are reportedly used to recover the silica from quartz sand.11,12 Some of the general methods used to produce silica particles are precipitation and hydrolysis,16 sol–gel,17 sonication,18 stober process,19 ball-milling,20 thermal decomposition,21 wet chemical,22 microemulsion,23 spray pyrolysis,24 and vapor phase hydrolysis.25 Using the well-established procedures, nano-silica (nano-SiO2) particles with uniform size, shape, purity, and high surface area are prepared for different industrial applications.
The knowledge on the process parameters plays a key role in determining the size, shape, structural morphologies, and surface area of SiO2 nanoparticles. Sol–gel process is considered to be an excellent method to synthesize various nanometal oxides with desired size, structure, and morphology.17 In sonication method, ultrasound irradiation is used for the synthesis of mesoporous materials with reduced time and aggregation of nanoparticles into porous structures without destroying their micellar structure.18 Similarly, in the atomized spray pyrolysis technique the choice of precursors, concentration, droplet size, and temperature is used to form ultrafine and uniform ceramic powders.24 Sol–gel, sonication, and spray pyrolysis are the most common and significant methods for the production of SiO2 nanoparticles with controlled size and morphology. These are very simple, cost-effective, and energy-efficient methods that are well suited for mass production. The establishment of relationship between the physicochemical properties and requires information on uniform particle size, surface area, and purity. Among these parameters, particle size and porosity play an important role in determining the properties.17 The review of literature indicates that the mass production of high purity nano-SiO2 from natural minerals sand for the industrial applications is found to be scanty.
The main objective of this study was to synthesize amorphous high-surface-area SiO2 nanoparticles from natural mineral (quartz sand) through an inexpensive chemical process. To explore the effect of the change in the size, shape, and morphology of SiO2 nanoparticles for different industrial applications, an attempt has been made in the present study to produce SiO2 nanoparticles with size ranging from 10 to 50 nm using three methods, namely sol–gel, sonication, and spray pyrolysis. The obtained nanoparticles and their properties were compared to explore the effect of size and porosity on their electronic, optical, mechanical, and electrical qualities. The correlation established between these will be more beneficial for effective use of the natural mineral (quartz sand) to produce mass quantities of nano-SiO2 to meet the requirements of industrial applications.
| Quartz sand | Composition | SiO2 | K2O | P2O5 | Fe2O3 | CaO |
| Weight (%) | 66.48 | 19.79 | 10.26 | 1.61 | 1.46 |
| SiO2(quartz sand) + NaOH → Na2SiO3 + residue | (1) |
| Na2SiO3 + H2SO4 → SiO2(gel) + Na2SO4 + H2O | (2) |
The gel thus obtained was washed with DD water (both normal and boiled) to remove alkali/sodium sulfate impurities. It was then digested at 80 °C for 32 h with controlled gel nucleation followed by drying at 120 °C for 3 h in a hot-air oven to obtain solid silica. The solid was ground into powder using a plenary ball mill at 400 rpm for 2 h to avoid agglomeration of particles. Hereafter, the nano-SiO2 sample prepared from sol–gel method is termed as S1 sample. Further, S1 sample was calcined at 400 °C for 3 h in a muffle furnace.
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100. The pellet was prepared by subjecting it to a load of 5 tons cm−3. The silica powder was directly suspended in DD water with brief sonication and the particle size distribution was measured using dynamic light-scattering technique (Nanophox; Sympatec, Germany). Qualitative and quantitative elemental analyses of powder were carried out using an energy-dispersive spectrometer (JED-2300; JEOL, Japan) and a X-ray fluorescence (XRF) spectrometer (XGT-2700; Horiba, Japan).
Scanning electron microscope (SEM; JSM-6390LV; JEOL, Japan) was used to analyze the surface morphology of the samples. Transmission electron microscopy (TEM; CM200; Philips, Netherlands) was used to study the shape and size of the particles. The adsorption–desorption isotherms were carried out for all the prepared samples in liquid N2 at −196 °C using a Brunauer–Emmett–Teller (BET) surface area analyzer (Autosorb AS-1-MP; Quantachrome, FL). It was used to determine the specific surface area, that is, SSABET (m2 g−1), pore volume, and pore radius with the help of BET equation:26
![]() | (3) |
![]() | (4) |
The samples were characterized by X-ray photoelectron spectroscopy (XPS) to reveal the chemical composition and the relative concentration of silica and oxygen on the nano-SiO2 particles using XPS spectrometer (PHOIBOS HSA3500, SPECS, Germany). The spectra were recorded using a monochromatic source of AlKα (1486.74). The analysis was done at an ambient temperature (300 K) at a vacuum level of less than 4 × 10−10 Torr. Structure of the nano silica was analyzed on a NMR spectrometer (Mercury Plus 300 MHz, Varian, USA) operating at 59.6 MHz for solid state 29Si. The samples were spun at a spinning rate of 5 kHz. The mechanical test for all the prepared samples was conducted using the nano-indentation Triboindenter (quasistatic nanoindentation; T1 700 Ubi; Hysitron, USA). The indentation was carried out for the prepared pellet during each loading and unloading at a time interval of 5 s with a maximum force of 600 μN and a scanning area of 10 × 10 μm. The hardness and elastic modulus of nanoparticles were obtained using the standard relationship between the applied indentations load (P) and measured penetration depth (h) using the following relation:27
![]() | (5) |
![]() | (6) |
The particle size distribution of S1, S2, and S3 samples is shown in Fig. 4. It is in the range of 26 (d10)–54 (d90), 13 (d10)–59 (d90), and 4 (d10)–32 (d90) nm size, respectively, for S1, S2, and S3 samples. Moreover, the mean size distribution (d50) of particles is 39 ± 3, 30 ± 3, and 10 ± 3 nm, respectively, for samples S1, S2, and S3. S1 and S3 samples yielded narrow size distributed particles whereas S2 sample resulted in wide size distributed particles.
This may be due to the method used for the production of SiO2 nanoparticles wherein the breakage of newly formed silica particles leads to disintegration and aggregation of the particles.24 Whereas, both mean particle size and particle distribution are reduced in spray pyrolysis method when compared to other two methods (i.e., sol–gel and sonication). The elemental analysis and chemical composition of SiO2 nanosamples are shown in Table 2. All the three samples are yield 98 wt% of SiO2. Further, it is evident from the XRF analysis (Table 2) that all the produced samples comprise 99 wt% of SiO2.
| Samples | EDX Analysis | XRF Analysis | ||
|---|---|---|---|---|
| Composition | Mass (%) | Composition | Weight (%) | |
| S1 | SiO2 | 98.72 | SiO2 | 99 |
| S2 | SiO2 | 98.69 | SiO2 | 99 |
| S3 | SiO2 | 98.82 | SiO2 | 99 |
The isotherm curves of S1, S2, and S3 are shown in Fig. 5a and c. SSABET of as-produced S1, S2, and S3 are, respectively, 178 ± 10, 284 ± 10, and 322 ± 10 m2 g−1. The obtained SSABET results are in good agreement with those of particle size analysis and are compared in Table 3. Moreover, it can be seen that the SSABET of the particle increases with a decrease in particle size. The reduced particle size in turn increases the surface excess atoms due to the increase in surface-to-volume ratio. The hysteresis loop appears between the adsorption and desorption branches. The entire isotherm belongs to type V category based on the IUPAC classification, and the absorbed hysteresis loop shows close resemblance with typical pattern of mesoporous materials based on Brunauer classification.30,31
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| Fig. 5 BET results of porous nano SiO2 samples (a) adsorption–desorption isotherm (b) pore size distribution, (c) 7-point BET plot. | ||
| Samples | Particle size nm | Particle size distribution nm | BET surface area m2 g−1 | Band gap energy eV | Hardness GPa | Elastic modulus GPa |
|---|---|---|---|---|---|---|
| S1 | 39 ± 3 | 26–54 | 178 ± 10 | 5.41 | 2.02 | 20.89 |
| S2 | 30 ± 3 | 13–59 | 284 ± 10 | 5.43 | 1.13 | 12.64 |
| S3 | 10 ± 3 | 4–28 | 322 ± 10 | 5.46 | 0.72 | 8.20 |
The capillary condensation and evaporation does not take place at the same relative pressure, hence it may lead to the appearance of hysteresis loop in S1 and S3 samples but in the S2 samples having small loop. The existence of mixture of hysteresis loop between type H2 and H3 indicates relatively high pore size uniformity and facile pore connectivity.31 The obtained SSABET, average pore diameter, and particle size ranges are given in Table 3 for comparison. The isotherm represents the mesoporosity (2–50 nm in pore size) in the silica according to IUPAC definition for mesoporosity.32 According to the Barrett–Joyner–Halenda (BJH) method, the pore size distribution is calculated in the present study and the results are shown in Fig. 5b. The capillary condensation leading to a sharp increase in absorbed volume commences at lower relative pressure in S3 (P/P0 = 0.57) than S1 (P/P0 = 0.8). Thus, it leads to a wider pore size distribution. Therefore, S1 and S3 have different adsorption and desorption behaviors. On the other hand, the particle size and surface area of S3 is higher than S1 leading to lower pore diameter in S3 than S1.32 The S1 and S3 have different adsorption and desorption behavior. But the particle size and surface area is higher for S3 when compared to S1, this may be the reason to have lower pore diameter for S3 when compare to S1 pore diameter. The observed results show that the SSABET and mesoporosity increase the pore size, which in turn decreases the pore volume due to the effect of synthesis methods.
Fig. 6a–c shows the SEM image of as-synthesized nano-SiO2 samples. The obtained SiO2 has a weak agglomerated surface morphology and its size ranges from several tens to hundred nanometers. It is evident from the figure that S1 and S2 samples yield weak agglomerated particles with irregular morphology whereas S3 sample yields weakly agglomerated particles with spherical morphology. The TEM analysis further confirms the spherical morphology as observed in the SEM images. The spot rings in the selected area diffraction (SAED) pattern are indexed as amorphous SiO2. The observed SAED pattern matches well with the XRD pattern (Fig. 2). The TEM micrographs reveal that the distribution of prepared SiO2 nanoparticle for samples S1, S2, and S3 is in the size range of 30–45, 20–35, and 10–25 nm, respectively. The absorbed TEM images (Fig. 6d–f) confirm that the nanoparticles prepared using three methods resemble with the obtained particle size distribution (Fig. 4).
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| Fig. 6 SEM and TEM micrographs of nano SiO2 samples (a) SEM image of S1 (b) SEM image of S2 (c) SEM image of S3 (d) TEM image of S1 (e) TEM image of S2 (f) TEM image of S3. | ||
The full XPS survey spectrum of sol–gel SiO2 (S1) sample is shown in Fig. 7. The electron core level XPS spectra of SiO2 namely Si2p, Si2s, O1s, O2s, C1s and Sc indicate the presence of silicon and oxygen components in the sample. The absorbed Si2p signal at 103.5 eV (Fig. 7a and c) reveals the existence of pure SiO2.33–36 The absorbed Si2s signal peak at 154.2 eV (Fig. 7a and d) corresponds to the presence of Si species in the sample.34 The O1s spectra signal peak absorbed at 532.3 eV (Fig. 7a and e) clearly indicates that higher contribution of oxygen with porous silica.33–36 The O2s signal peak at 24.0 eV (Fig. 7a and b) reveals the presence of oxygen species in the sample.34 A small hump near 286 eV and 496 eV indicates respectively the presence of residual carbon and scandium atoms in the sample, which is may due to the process contamination and the source material quartz sand.33–36 The above observation shows that the sample S1, S2 and S3 contains highly pure SiO2 components. The absorbed XPS results are in close resemblance with the EDAX and XRF results as given in Table 2. Solid state 29Si NMR spectra of samples are shown in Fig. 8. The 29Si NMR shifts are known to exist in the range between +50 and −200 ppm, and a maximum peak is absorbed at −108.5 ppm. It reveals a symmetric shape of the peak attributed to Q4[Si(OSi)4] tetrahedral phase found in amorphous silica.36–38 The high intensity of Q4 signal indicates a large amount of Si atoms are fully condensed with the other Si atoms and oxygen atoms.36–38 The 29Si NMR spectra results further confirms the existence of Si–O–Si structure as obtained from FTIR structure (Fig. 3).
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| Fig. 7 XPS scanning spectra of nano-SiO2 sample (a) XPS full survey spectrum (b) magnified O2s spectrum (c) magnified Si2p spectrum (d) magnified Si2s spectrum (e) magnified O1s spectrum. | ||
The optical absorption spectra measured by the UV-Vis spectrometer for all three methods used to obtain nano-SiO2 samples are shown in Fig. 8. The onset wavelength (λmax) is obtained by extrapolating the absorption edge along x axis (Fig. 8). The absorption values (λmax) for samples S1, S2, and S3 are 229, 228, and 227 nm, respectively. The bandgap energy of the amorphous nano-SiO2 samples is calculated using the eqn (4). The bandgap energy of samples S1, S2, and S3 is found to be 5.41 eV (229 nm), 5.43 eV (228 nm), and 5.46 eV (227 nm), respectively. The bandgap energy (Eg) values are in close agreement with those of size of SiO2 nanoparticles, as reported earlier.39,40 The particle size decreases from 39 (S1) to 30 (S2) nm and from 30 (S2) to 10 (S3) nm with an increase in bandgap energy value from 5.41 (S1) to 5.43 (S2) eV and from 5.43 (S2) to 5.46 (S3) eV. The SiO2 nanoparticles show absorption curve shifts to the lower wavelength (blueshift) when the particle size is decreased from ∼40 to 10 nm. The peak position observed at ∼229 nm (5.4 eV) in Fig. 9 is attributed to the stabilization of E′ centers, which increase linearly with increasing particle size.40
Fig. 10 shows the typical PL spectra with the excitation wavelength of ∼400 nm. It can be seen that all SiO2 samples show obvious excitonic PL signals with a similar curve shape. It is used to frame the discussion that the production methodology, particle size, and specific surface area can alter the excitonic wavelength and show PL emission at 394–401 nm. Slight blueshift is observed for the band intensity of nano-SiO2 samples relative to the size and is influenced by Si–O species through intra- and interparticle interactions. Thus, it can be concluded that the increase in intensity of the band and excitonic wavelength confirms the blueshift with decrease in particle size of the SiO2 nanoparticles, as reported earlier.39,40 Therefore, the observed string emission in the region of 390–410 nm is assigned to the emission originating from the blending of a hole with an electron.
It can be observed that the PL intensity significantly depends on particle size and surface area of SiO2 nanoparticles. The average experimental data between indentation force and penetration depth curves (load and displacement) for the nano-SiO2 samples prepared using three methods are shown in Fig. 11. The elastic modulus of the nano-SiO2 is found to be 20, 12, and 8 GPa for samples S1, S2, and S3, respectively. The modulus of nano-SiO2 samples is 5–10 times lower than the reported value approximately 72 GPa for bulk fused silica.40–43 The hardness (H) value of the as-prepared nano-SiO2 samples is in the range between 2 and 0.7 GPa. It is evident from the above results that the elastic modulus and hardness values of the samples decrease as the particle size decreases, which is observed due to the increase in the surface area and porosity of the nanoparticles, as reported elsewhere.44,45
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