A. M. Stricherab,
R. G. Rinaldib,
C. Barrèsa,
F. Ganachaud*a and
L. Chazeau*b
aIMP@INSA-Lyon, CNRS UMR 5223, 17 avenue Jean Capelle, F-69621 Villeurbanne, France. E-mail: francois.ganachaud@insa-lyon.fr
bMATEIS, CNRS UMR 5510, 7 avenue Jean Capelle, F-69621 Villeurbanne, France. E-mail: Laurent.chazeau@insa-lyon.fr
First published on 27th May 2015
Silicone elastomers are available in different formulations that are mainly discriminated by their crosslinking mechanisms. Different chemical networks lead to diverse mechanical behaviours. This work aims at comparing three types of conventional silicone elastomers, one Liquid Silicone Rubber (LSR), one High Consistency Rubber (HCR) and one, thermoplastic, hydrogen bonded cross-linked elastomer (TPE). Each one is studied and compared in terms of network microstructure versus mechanical behaviour.
The cross-linking of silicone elastomer arises from different chemical reactions. Liquid Silicone Rubbers (LSR) are addition-cured through a “controlled” platinum-catalysed hydrosilylation reaction between a short crosslinker and longer telechelic chains,15,16 resulting in a regular network with very few dangling chains (Fig. 1a). High Consistency Rubber (HCR) silicone elastomers are constituted of very high molar mass PDMS-co-PVMS chains cured via free radicals obtained from a peroxide decomposition at hot temperature, which leads to a random network17,18 containing numerous dangling chains (Fig. 1b). Some other grades of silicone elastomer are cross-linked at room temperature (RTV2 for room temperature vulcanization in 2 parts) with the same addition cure scheme as LSRs, with longer curing time. Other formulations, not considered in this work, are: (i) UV-cured silicone elastomers,19 whose crosslinking mechanism limits their use to surface applications, such as coatings; (ii) polycondensation-based systems, i.e. RTV1, mostly used for sealants applications.
Recently, progress in supramolecular chemistry allowed for the creation of thermoplastics silicone gels, based on the introduction of segments capable of creating hydrogen-bonding interactions and/or π–π stacking.20–32 The resulting materials are mostly described in the open literature as academic model networks, although Wacker Chemie AG managed to launch a thermoplastic silicone elastomer (TPE) commercially available under the trade name Geniomer©. This material is a filler-free linear copolymer constituted of soft PDMS segments (SS) and hard segments (HS) containing bis-urea groups which self-associate via hydrogen-bonding (Fig. 1c).
In terms of volume, HCR is the most used type of silicone elastomers, thanks to its price, ease of processing, stiff mechanical behaviour and availability. It also displays a wide temperature and frequency stability. Also, HCRs can be processed in several ways including extrusion for cables application for instance, while LSR is at this stage limited to molding. LSRs however possess strong arguments for being used in high performance applications. One primary advantage of LSR against HCR is the absence of molecular by-products that makes this class of material suitable for e.g. biomedical use (HCR usually needs a post-cure to eliminate peroxide residues). However, the platinum catalyst used in the LSR addition cure reaction consequently increases their price. TPE still has to earn its place in the sun, for instance in thin coatings where transparency is sought.
Although all these materials are graded as silicone elastomers, their crosslinking mechanisms, reinforcement method and ultimately their mechanical behaviours strongly differ. To our knowledge, there have hardly been any studies on the comparison of silicone elastomer grades. Some authors have confronted addition (LSR) and free radical (HCR) cured silicones in very specific fields, such as medical applications, but without trying to enlighten the origin of the differences between these elastomers.33 Numerous studies concern only one type of these materials, if not some “model” PDMS networks synthetized for the only need of fundamental mechanical studies.4,11,34,35 Besides, since thermoplastic silicone elastomers are quite new (less than 30 years), their properties have not been extensively compared to “regular” ones in the bibliography.
This work aims at evaluating the three main types of elastomer silicones, namely, LSR, HCR and thermoplastic silicone elastomers (abbreviated TPE), all of similar shore A hardness, which is the main parameter used in the industry to classify mechanical performance. First, a literature survey of mechanical behaviours typically expected from silicone elastomers is presented. Then, each material formulation is rapidly described to enlighten the network and filler differences. Mechanical tests help to correlate materials structures to their mechanical behaviours, in order to determine which parameters are predominant. A final, short discussion summarizes the properties of each formulation in regards to one another.
Hydrogen bonding between PDMS chains is practically inexistent because of methyl shielding, and it is still weak between siloxane and urea.28 On the opposite, urea–urea interactions are much stronger, enabling the formation of a structured morphology with phase separation and hard, H-bonded domains.25,28 Note that in the case of a similar copolymer where the soft segments were replaced by polyether, which strongly interacts with urea, the obtained materials showed much weaker strength at room temperature.37 It was also demonstrated that in the case of silicone-urea copolymers, the tensile strength is directly proportional to the HS content, at constant SS size.38
For any given polymer chain, the critical molecular weight is defined as the mass above which a mechanically active physical entanglement network appears. For PDMS this molar mass is estimated1 at Mcrit = 25000 g mol−1. For soft segments with larger molar masses, entanglements play a substantial role not only in the ultimate tensile strength, but also in the elastic properties. At similar SS/HS ratio, a Si-urea copolymer where the siloxane segments are above Mcrit will exhibit smaller residual deformation and reduced hysteresis after loading than one whose SS are below Mcrit.32 Also, its elongation at break and ultimate tensile strength will be increased.31
As for the thermo-mechanical properties, as soon as the PDMS soft segments exhibit an average molar mass above 3000 g mol−1, they crystallize below −70 °C, and melt above −40 °C.27 Hydrogen bonds are known to be reversible even at room temperature, breaking and recombining within experimental time scales.39 This time scale is affected by temperature, hence it is predictable that silicone-urea behaviour should strongly depend on this latter parameter. Indeed, comparing the storage and loss moduli versus temperature profiles of several PDMS-urea formulations clearly indicates that above 40 °C, the elastic modulus decreases drastically, while the damping factor increases regularly, indicating the loss of the elastic behaviour.27,29,31 Note finally that the use of such silicone thermoplastic elastomers is still much less widespread than the covalently cross-linked ones, even though their use has been investigated for anti-fouling purposes,40 as well as for bio-implantable devices.
The adsorption of PDMS on the randomly dispersed silica particles surface widens the length distribution of free polymer chains among the material.42 Other consequences described by several authors are an apparent increase of the effective filler loading,43 an increased amount of entanglements14 or crosslinking density.44 These mechanisms are controlled by: (i) the filler loading,45 whether or not percolation is attained,46 (ii) the filler specific area,47 (iii) the potential aggregation of the filler particles,48 and (iv) the filler surface chemistry. Changes in this chemistry impact the type of filler–filler and polymer–filler interaction (mainly hydrogen bonding49 and covalent bonds50), and indirectly the filler structuration during the material processing.2 As a result, the addition of silica in PDMS networks leads to an increase of the stress magnitude, the modulus, and even the elongation (up to a certain level).45
Usually three stages are observed when testing filled elastomers in tension (see Fig. 2a): a first one where the modulus drops off, a second one with a constant modulus region, and a third one, corresponding to a modulus increase. At small strain, the modulus drop-off was described by Payne.51 In this theory, the material is described as a percolated filler network in a polymer matrix that would break off under stretching. This scenario was later enriched considering both filler–filler and filler–matrix interactions so that the filler network would include glassy elastomer adsorbed near the filler surface.52,53 In this model, aggregates entrap some polymer chains, leading to so-called “occluded rubber clusters”, which behave mechanically as a unique filler particle and artificially increase the filler content. Upon increasing deformation, the breakage of such mixed polymer–filler networks and clusters would explain the drop-off of the modulus. A scheme of this phenomenon in cyclic strain sweep is shown on Fig. 2b. When performing such strain sweeps, ideal sample geometry is one that produces a perfectly uniform strain field throughout the sample, as observed in true shear solicitation.
Indeed, non-linear behaviour coupled with non-uniform strain (such as those obtained in tensile measurements for instance) would be impossible to deconvolute, and one could mask the other. Chazeau et al.54 studied in details the so-called Payne effect and found out that the strain dependence of the modulus was closely related to the material thermo-mechanical history. The Payne effect is also independent of an applied constant strain as far as it is not too large, and a sufficient time is waited after the application of this strain. It was also demonstrated that the modulus loss which occurs as a result of the strain perturbation is fully recoverable with time, even if some Mullins effect is also involved.54
Such phenomenon has been largely studied in literature, especially in the moderate strain domain, and was first reported by Mullins.55 Basically, stress softening invariably occurs in filled, and even some unfilled elastomers when comparing the stress–strain curves of two consecutive identical loading cycles of a pristine material (Fig. 2c). Multiple theories tried to explain this behaviour including bond ruptures,56,57 chain slipping along filler particles,58 filler aggregates and cluster rupture,51 chain disentanglement45 and network rearrangement.59,60 Other studies specific to PDMS elastomers by Fitzgerald et al.61 suggested that the break of load-bearing chains creates ionic fragments capable to react with moisture to create silanol chain ends that reduce the effective crosslink density, thus the overall modulus. None of the above theories are unanimously accepted, however it is likely that a combination of those would explain this phenomenon, and that some explanation could be elastomer-dependent. It is often reported that the Mullins effect is partially reversible with time57 and temperature.55,57 However, such observations are often questionable as they are based on cyclic tensile tests where the Payne effect is also involved. To avoid any confusion between Payne and Mullins effects in the following, we will adopt the definition proposed in ref. 54, i.e. the Mullins effect will be considered as the irreversible modification of the material behaviour. Recently, Hanson et al.62 reported the absence of this stress-softening in cross-linked silica-filled PDMS when the second strain axis is perpendicular to the initial one, which poses a challenge for existing models, even though partial axis dependency was already known.55 Numerous papers are trying to propose new constitutive models accounting for these phenomena.62–66
The influence of the network topology on the behaviour at large strains has mostly been investigated for unfilled model networks.67–72 It has been shown that to get better elongation and ultimate strength, multi-modal networks were superior to unimodal ones. They usually absorb greater energy before failure, and can display a distinct upturn in stress at high strains (so called strain hardening). This effect is often attributed to an increased loading of short chains as they approach their limited extensibility, while longer chains maintain the overall integrity of the networks.68
The influence of dangling chains was also investigated by Andrady et al. who found that even if their presence did not affect the elongation modulus, they were detrimental to the elongation at break and ultimate tensile strength.69–71
The role of the reinforcing filler in PDMS at high strains is also critical: when unfilled, PDMS is subjected to tear and cannot withstand high elongation or strain. Fillers may increase the uniformity of force among network chains, thus reducing early fracture of overextended chains.73 Such mechanism might involve decohesion and cavitation which are generally reported in strained filled elastomers.74 In addition to intrinsic polymer chains properties, toughness is believed to arise from viscous dissipation, strain-induced crystallization (not in the case of PDMS since Tmelt ≪ Tamb), and deviation of the tear path in reinforced materials.73,75 About the latter, the tear propagation changes from regular and steady in unfilled PDMS, to unstable (or stick-slip tearing) in filled PDMS.76,77
In the following, the three classes of elastomers are first presented in terms of structure versus main properties. Then, their mechanical behaviours are compared and interpreted according to classical elastomer theories.
To study the Payne effect, DMA strain sweeps were performed at room temperature using a double shear sandwich geometry assuring simple shear stress on two cylinders of Φ = 6 mm and 2 mm thick (see the right-hand photo on the TOC figure). The plotted data are those obtained with the last strain sweep of three consecutive ones from 0.1 to 20% strain; each strain sweeps was performed after 30 min rest, to ensure that the modulus drop is not due to an irreversible damage of the material, i.e. within our definition, to the Mullins effect.
The tensile tests up to failure were performed on an MTS 2/m machine with a 100 N load cell on H2 samples at different crosshead speeds, 50, 80 or 500 mm min−1. Video-extensometry was used to study the strain recovery of H2 samples submitted to a load-unload cycle up to 200% nominal strain at 15 mm min−1. During unload, once the zero force is reached, the remaining strain was set to be the initial residual strain after a 200% strain. Samples were immediately freed from the bottom tensile clamp and the distance between the two dots drawn on the surface of the specimen was measured as a function of time, and ultimately converted into axial strain. Data of these tests are plotted in nominal strain and stress.
Size exclusion chromatography (SEC) in toluene was carried out using a Malvern Viscotek GPC Max apparatus equipped with three Shodex columns (KF-804, 805, and 806) set at 35 °C. Detection systems were a refractive index and a differential viscometry detectors. Toluene (HPLC grade, provided by Sigma Aldrich) was eluted at 1 mL min−1. Components were dissolved in toluene at an approximate concentration of 3 mg mL−1, then filtered down to 0.45 μm pores to separate polymer chains from the filler. Molar masses were measured using an universal calibration from polystyrene standards.
The chemical structure of the uncrosslinked products was characterized by 1H (128 scans, D1 = 2 s) and 29Si (4096 scans, D1 = 5 s) nuclear magnetic resonance (NMR) measurements on a Bruker AC 400 MHz spectrometer in CDCl3 solutions. For 1H experiments, no TMS was added in order to get quantitative signals and the calibration was made using the deuterated solvent displacement. For 29Si NMR chromium(III) acetylacetonate was added to decrease relaxation time and get quantitative signals.
Differential scanning calorimetry (DSC) was conducted on a TA Q20 apparatus with 2 successive temperature sweeps from −150 °C to 200 °C at 20 °C min−1 back and forth, to erase the thermal history of the materials. Temperature was regulated thanks to a helium gaseous flow of 25 mL min−1. The crystallinity ratio α was deduced from the area under the melting peaks of the Cp = f(T) plot of the second sweep using the following equation:
![]() | (1) |
Extraction and swelling measurements were performed on crosslinked materials to estimate the average molar mass between crosslinks (Mc) via the Flory–Rehner equation.80 When immerged in a good solvent, elastomer samples tend to swell more or less depending on their crosslink density. Such crosslinks encompass the chemical links between PDMS chains and the physical interactions between the PDMS chains and the filler network. Cylindrical samples of initial dry weight Wi, were plunged into 100 mL of methyl cyclohexane in a sealed bottle. After 5 days the sample was extracted, gently wiped on each side to remove liquid solvent at the sample surface and immediately weighted to measure the equilibrium swollen weight Ws. Samples were then dried overnight at 70 °C under vacuum and reweighted (Wf). The extractable material and polymer volume fractions in the swollen sample, respectively E and V, were calculated as follows:
![]() | (2) |
![]() | (3) |
![]() | (4) |
In the case of silica-filled PDMS, chain/filler interaction cannot be suppressed by solvent alone, which means that Mc calculated with this procedure accounts for both covalent bonds and filler–matrix weak bonds. It will be called Msc. Suppressing these weak bonds is possible through swelling in a good solvent in presence of ammonia-saturated atmosphere, which allows estimating the average molar mass between covalent crosslinks exclusively, Mac. One can estimate the amount of filler–matrix bonds by comparing Mac to Msc.
In order to simulate the first load tensile behaviour of elastomers, the Mooney–Rivlin model is widely applied for its simplicity and fair accuracy for nominal strain up to 300%. In its most general form, the model links the Cauchy stress tensor to the first two invariants of the Green–Lagrange strain tensor, through two constants (fitting parameters) C1 and C2. Assuming uniaxial tensile loading, the equation simplifies to:81
![]() | (5) |
![]() | (6) |
E = Em(1 + 2.5ϕ + 14.1ϕ2) | (7) |
LSR | HCR | TPE | |
---|---|---|---|
(a) Networks characteristics | |||
Crosslinking system | Covalent | Covalent | Supra-molecular |
Catalysis system | Platinum | Peroxide | — |
Density [g cm−3] | 1.1 | 1.2 | 0.99 |
Type of reinforcement | Vinyl-modified silica | Methyl-modified silica | Bis-urea segments |
(b) Material properties | |||
Shore A hardness | 30 | 30 | 30 |
Compression set [%] | 15 (at 175 °C) | 40 (at 180 °C) | 75 (at 23 °C) |
Tensile strength [MPa] | 8 | 8 | 4–6 |
Elongation at break [%] | ≥700 | ≥500 | ≥400 |
Compression set (CS) data are reported in Table 1. This parameter is often used in the industry as an indication of the elasticity of the elastomers. Since formulations differ from one to another, the temperatures at which the tests have been performed are indicated between brackets. The compression set value for TPE is more than 2 times larger than for other silicones even at a lower temperature, due to the reversible nature of the crosslinking, which makes the material creep. HCR exhibits subsequent residual strain as well, but at higher temperature. This result could be explained by the presence of long dangling chains in the material, whose relaxation is slow, as investigated by Curro et al.86–88 and other teams.89,90 LSR exhibits the smallest CS amongst the three silicones, certainly because of the absence of dangling chains in its network, and a lower Mullins effect (see below).
LSR | HCR | TPE | |
---|---|---|---|
a Determined by SEC.b Determined by TGA for LSR and HCR and 1H NMR for TPE.c Determined by 1H and 29Si NMR.d Determined by swelling measurements in methylcyclohexane.e Determined by TGA.f Determined by DSC (peak temperatures).g Determined by tensile test at a strain rate of 0.05 s−1.h Determined by tensile DMA.i Determined by double shear sandwich DMA. | |||
(a) Network characteristics | |||
Mn of main constituenta [kg mol−1] | 45 | 230 | 68 |
Đa | 2.1 | 1.9 | 2.6 |
Weight ratio of fillers (LSR, HCR) or hard segments (TPE)b | 30 | 33 | 16 |
Evaluated Mcc [kg mol−1] | 45 | — | 2.2 |
Chemical + physical Msc d [kg mol−1] | 45 | 7.4 | 32 |
Only chemical Mac d [kg mol−1] | 50.5 | 10.8 | — |
Percentage of physical crosslinksd | 11 | 33 | 100 |
Extractable contentd [%] | 8 | 3 | 10 |
Residue at 900 °Ce | 68 | 33 | 0 |
(b) Material properties | |||
Tgf [°C] | −123 | −122 | −123 |
Tcf [°C] | −80 | −78 | — |
Tff [°C] | −45 | −58 | — |
Crystallinityf [%] | 36 | 22 | 0 |
Shore A hardness | 31 ± 1 | 38 ± 1 | 35 ± 3 |
Tensile modulusg [MPa] | 1.0 ± 0.1 | 3.8 ± 0.1 | 1.3 ± 0.2 |
Tensile storage modulush [MPa] | 2.1 | 8.8 | 3.4 |
Shear modulusi [MPa] | 0.8 | 1.9 | 1.1 |
Modulus at 100% straing [MPa] | 0.38 ± 0.03 | 1.51 ± 0.08 | 0.3 ± 0.1 |
Elongation at breakg [%] | 1300 ± 100 | 550 ± 120 | 600 ± 200 |
C1g (Mooney–Rivlin) | 0.11 | 0.52 | 0.12 |
C2g (Mooney–Rivlin) | 0.03 | 0.07 | 0.14 |
Mc tensileg [kg mol−1] | 31 | 7.5 | 30 |
The average molar mass between crosslinks (Mc) is one of the main parameter driving the elastomer mechanical properties (due to entropic elasticity), and differs greatly from a system to another. For TPE, the evaluated Mc is calculated as the average molar mass between hard segments, which was determined to be of about 30 –Si(CH3)2O– units by 1H NMR. For the LSR formulation it corresponds theoretically to the average length of the main constituent, considering the crosslinker units as simple nodes. The Mc and percentage of extractable material were determined by swelling measurements in methylcyclohexane, as described in part 3.3. It is worth mentioning that this determination procedure is questionable for TPE, since the reversible nature of the H-bonds is enhanced in the swollen state. Nevertheless, the results are presented in order to provide comparison with the other two materials. The amount of extractable material is higher for LSR than for HCR, which is due to the presence of low molecular weight oils added to give the material a greasy touch and therefore facilitate unmolding. For TPE, the extractable fraction is even higher, and it could mean that after an extended period of time, TPE would dissolve completely due to the reversible nature of the crosslinks. Indeed, when the swelling of TPE is performed in presence of ammonia fumes, the sample dissolves completely and when dried, it takes the shape of the containing flask with a dramatic collapse of all the mechanical properties.
On the other hand, Mc for HCR is found smaller than for LSR, indicating a higher crosslink density. The nature of the crosslinks is also different: HCR seems to contain more physical crosslinks than LSR, suggesting that the filler surface in LSR is highly treated to reduce physical interactions with the matrix.93
Typical transition temperatures measured with DSC (Fig. 3 and Table 2b) show no differences from one formulation to another. It indicates that the introduction of fillers with strong interaction with the polymer does not change the glass transition temperature, a result that could be added for the ongoing debate on the possible modification of the matrix glass transition by the filler presence.81 The TPE is the only one not being able to crystallize, because of the short length of its soft segments (below 5000 g mol−1). The crystalline fraction in LSR and HCR explains the smaller signature of their glass transition on the DSC curve. The difference of crystallinity between these two materials is believed to be due to the bigger proportion of both covalent crosslinks, and physical chain–filler interactions in HCR (as seen by comparing Msc and Mac for both elastomers, see Table 2a). Indeed, the literature indicates that PDMS chains are unable to crystallize when they are adsorbed or close to the filler (up to typically 8 to 10 D units).6,67,92 The smaller crystalline fraction for HCR compared to LSR is confirmed by the shape of the crystallization and melting curves (Fig. 3a and b) which show wider peaks for HCR, indicating the presence of more crosslinking heterogeneities (wider Mc distribution, dangling chains) than for LSR.
The residues at 900 °C measured by TGA are very different for the 3 materials (Table 2 and Fig. S1a†). For HCR, the amount of residue is directly equal to the weight ratio of silica filler. Silica is not modified with temperature, while PDMS is depolymerized into small and volatile cyclic structures.6 For TPE, which does not contain any inorganic filler, the complete material is degraded at 700 °C. For LSR, the residue is twice the weight ratio of filler. This increase is caused by the filler–matrix crosslinking at 400 °C thanks to the platinum catalyst, promoting ceramisation and thus an increase of the final weight of residue.94 Besides, analysing separate parts A and B by TGA confirms this analysis: (i) the part containing the crosslinker gives the expected residue (30 wt%); (ii) the part containing the platinum gives a very high residue (66%) (Fig. S1b†), indicating the presence of vinylated silica in the material.94 Differences in thermal properties are even more pronounced when looking at fire resistance (see ESI†).
The larger Payne effect observed in HCR is due to the reduction of filler–matrix–filler interaction by the strain-induced decrease of the topological constraints resulting from the polymer–filler physical bonds (vide supra). The difference between HCR and LSR lies in (i) the absence of permanent chemical crosslinks that does not limit the decrease of these topological constraints, (ii) a less reinforcing filler structure, and therefore domains of high stress concentration at the level of the filler–matrix–filler junction, that make the modulus decreasing more progressively. For TPE, the Payne effect is not present even though at high strain, the modulus appears to diminish a little, and the damping factor to increase. Indeed, in a mechanism quite similar to the one previously described, the strain leads to a temporary reduction (within the experimental time) of the physical bonds in the material, reducing the topological constraints in the polymer chains.
E′ ≈ 3G′ | (8) |
LSR and HCR both show the typical behaviour of an elastomer,91 often described as hyper-elastic materials, with almost no strain rate dependence nor residual strain (Fig. 6a). HCR has the lowest elongation at break and the highest tensile strength up to failure, with no significant strain hardening. LSR displays an elongation at break of more than 1300%, i.e. twice the one measured for HCR, and similar to some natural rubbers. It also shows some strain hardening above 200% strain, which could arise from the limit of extensibility of polymer chains, or from a reorganization of the filler network.97 TPE is not very different from LSR at 100% strain, except that the stress level is lower. An increase of strain rate increases the stress level while decreasing the elongation at break, consistent with the increase of elastic modulus seen in frequency sweep tests (Fig. S2†). Elongation at break drops at high strain rate, going from 1200% to less than 600%. This way of reinforcing PDMS rubber is thus mechanically not as effective as the addition of silica. Note that both methods however improve drastically the mechanical properties of silicone rubber when compared to unreinforced samples, where the strain at break hardly exceeds 100%, while stress levels at below 0.1 MPa.34 This enhancement arises either from filler–filler and chain–filler interactions (in the case of LSR and HCR), or phase separation between hard segments and soft segments in TPE. It also comes from the limitation of tear growth through a complex mechanism involving the amplification of the chain strain near the crack tips by the fillers or hard segments,98 and a mechanism of cavitation96,98,99/decohesion.100
Fig. 6b shows the tensile behaviour and the associated Mooney–Rivlin fit for the three elastomers. The C1 and C2 constants calculated for each elastomer are displayed in Table 2b. The M–R description is consistent above ε > 100%, but is unable to correctly model the behaviour in the Payne effect domain, which has already been reported in the literature.81 The Msc determined by tensile measurements (derived from the C1 constant of the Mooney–Rivlin model) are in the same range as those measured by swelling (Table 2) and consistent with the nature of the elastomers. Still, Mc calculations are both based on strong hypothesis regarding the matrix and the filler network and should always be considered as relative values.
As mentioned for the analysis of the compression set data, the delayed strain recovery of HCR might be due to the slow relaxation of long dangling chains.86–90 The material also exhibits consequent residual strain (3.7%). Likely, breakage of the filler network occurs and prevents the material from fully recovering. For TPE, the initial residual strain is about 40%, much greater than for the two others. Nevertheless, the material slowly relaxes over an extended period of time, finally showing almost no residual strain after a week at rest. This is related to the complex materials dynamics which involves the PDMS chains relaxation and the urea bonding reversibility. The material eventually recovers its initial state at ambient temperature.
Among chemically crosslinked silicones, important differences exist, as seen when comparing HCR to LSR. If their filler loading and matrix chains are similar, the crosslinking mechanism, coupled with filler surface treatment and the way it is incorporated in the polymer are primordial. Random crosslinking of the network, as seen in HCR, induces a wider distribution of the molar mass between crosslinks and the presence of dangling chains, which all contribute to the viscous characteristics of the material behaviour. On the contrary, the fine control allowed by the polyaddition crosslinking mechanism of LSR produces a more regular network, with great elasticity. HCR mechanical behaviours suggests it comprises a more aggregated filler network than LSR, which results in a stiffer material, usually at the expense of permanent residual strain after loading. In this case, silica is voluntarily left with numerous surface silanol moieties to improve filler–filler interactions. On the contrary, in LSR, the in situ modification of silica reduces the physical filler–matrix interactions, and enhances the chemical ones, allowing a fine filler distribution within the network. This distribution is detrimental to stiffness, but brings an almost hyperelastic behaviour to the material.
As a final note, we described here the behaviour of conventional, commercial silicone materials purposely chosen to display important differences. Studying such complex formulations is tricky but depicts elastomer behaviours used in real life. There is still some work to achieve, the world of silicones being (fortunately) much wider and complicated. For instance, some HCR grades crosslinked by poly-addition or LSR formulations combining a dual radical and addition curing, are available on the market. The next step in our laboratory will be to study the behaviour of RTV 1 and RTV 2 elastomers.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra06965c |
This journal is © The Royal Society of Chemistry 2015 |