Abhishek Kardam*,
S. Shankara Narayanan,
Nitin Bhardwaj,
Devinder Madhwal,
Prashant Shukla,
Abhishek Verma and
V. K. Jain
Amity Institute for Advanced Research and Studies (Materials & Devices), Amity University, Noida-201303, U.P., India. E-mail: abhishekkrdm@gmail.com; Fax: +91 120 4392289; Tel: +91 120 4392189
First published on 23rd June 2015
The present research article reports the heat transfer characteristics of nano-phase change material (NPCM) composites: nanographite (NG)–PCM composites and multi-walled carbon nanotube (CNT)–PCM composites. For the preparation of NPCM composites, inorganic PCM, magnesium nitrate hexahydrate (Mg(NO3)2·6H2O) was used as the pristine PCM and nanocellulose was used as a stabilizing agent. NG–PCM composites were prepared by varying the concentration of NG from 0.1–0.6 wt%, whereas CNT–PCM composites were prepared using 0.1 and 0.2 wt% of CNT. The prepared NPCM composites exhibited enhanced thermal conductivity and a faster heating rate than pristine PCMs. Two different experimental setups were used for investigating the heat transfer characteristics of the prepared NPCM composites during the melting and solidification processes: (i) conventional heating and (ii) solar illumination. The experimental observations indicated a higher heat transfer rate in the NPCM composites as compared to pristine PCM for both experimental setups. It was observed that the heating melting and solidification rate using a conventional heating setup increased by 48% and 77%, respectively, for NG–PCM composites (at 0.6 wt%) & 24% and 15%, respectively for CNT–PCM composites (at 0.2 wt%). Upon solar illumination, both NG–PCM and CNT–PCM composites demonstrated an ultrafast heating rate (of the order of few seconds) and a higher heating temperature than the conventional heating based approach. The ultrafast heating of NPCM composites upon solar illumination was attributed to the plasmonic heating effect of carbon nanomaterials, which instantly convert optical energy into heat at nanometer scale in addition to conventional thermal diffusion based slow heating, the sole mechanism responsible for slow heating of PCM composites in a conventional heating setup. Out of the two carbon nanofillers used, CNTs were shown to have a better heat transfer performance than NGs to collect, convert and store the broad spectrum solar energy as thermal energy.
TES may involve only sensible heat storage, latent heat storage or a combination of both. TES system based on latent heat is the most popular technique due to its salient features like high storage density for given volume and storing thermal energy under isothermal conditions.4 A typical latent heat storage system based on PCMs has three important functions: charging, storing and discharging. PCMs are broadly classified into two groups: organic (paraffins and non-paraffins) and inorganic (salt hydrates and metallics). Depending on the characteristics of high latent heat, high specific heat and high thermal conductivity, both organic and inorganic PCMs have played an important role in various fields extensively.5,6
In recent decades, inorganic PCMs such as salt hydrates and their mixtures have been investigated for thermal energy storage. Due to their better thermal properties, inorganic salt hydrates have been used as direct heat transfer medium in industrial applications. Particularly, various nitrate based salt hydrates and their composites have attracted tremendous research interest due to their high value of thermal conductivity and high volumetric latent heat storage capacity as compared to organic PCMs such as paraffins.7,8 Recently, researches have focused on improving the thermal properties of heat transfer and energy storage medium. As far as thermal conductivity enhancement of PCMs is concerned, nanomaterials such as metallic/oxide nanoparticles, single and multiwalled carbon nanotubes (CNTs) and the graphene/graphite nanoplatelets (GNPs) have been proposed.9–12 Among the various nanomaterials examined, carbon nanomaterials have been preferred because they possess extremely high thermal conductivity and relatively low density. Although the effects of adding a variety of carbon nanomaterials on the thermal conductivity and energy storage properties of nano-PCM (NPCM) composites have been investigated extensively in the literature,13–15 the problem of forming stable NPCM composites has not been dealt. The innovation of our current research work suggests the incorporation of stabilizing agent, in the form of nanocellulose, mixed together with carbon nanomaterials and inorganic PCM to produce stable NPCM composites. In the present research article, we demonstrate a rapid heat transfer rate in NPCM composites using two different carbon nanomaterials, nanographite (NG) powder and multi-walled carbon nanotubes (CNTs), as compared to pristine PCM using conventional heating and illumination with sunlight. Under solar illumination condition, a much higher heating rate and temperature was obtained than the conventional heating approach. The highly accelerated heating rate of NPCM composites upon solar illumination was attributed to the plasmonic heat generated by well-dispersed carbon nanomaterials. We corroborate our studies by carrying out control experiments using water mixed with NGs or CNTs, which showed rapid generation of steam in open air under solar illumination.
CNT–PCM composites, with 0.1 wt% and 0.2 wt% of CNTs, were obtained according to the above-described procedure; except for a minor modification in the first step that instead of adding CNTs directly to the molten salt hydrate, CNTs were first dispersed in SDS (sodium dodecyl sulphate) surfactant solution and then added to molten salt hydrate. This is due to the insolubility of CNTs in water and hence CNTs do not get dispersed in salt hydrate. The preparation of CNT/SDS solution is described later in this section.
For melting processes, the temperature of NPCM composites was increased at rate of 5 °C min−1. For solidification experiments, the test cell containing molten PCM or NPCM composites was made to undergo natural cooling process. In this way, melting and solidification processes for the pristine PCM and NPCM composites were repeated for assessing their phase change temperatures. It should be mentioned that the first few melting/re-solidification cycles were carried out to eliminate the effect of uneven heating on the specimens.
To see the efficacy of PCM as suitable solar thermal energy storage, we carried out heat transfer studies under direct solar illumination, whose details are as follows.
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| Fig. 4 SEM images of (a) CNT, (b) pristine PCM, Mg (NO3)2·6H2O, (c) CNT–PCM composites at low magnification and (d) at high magnification. | ||
In order to study the effect of the addition of carbon nanofillers (CNT and NG) in the enhancement of thermal conductivity of PCM, we performed the thermal conductivity measurements on NPCM composites by varying the nanofiller concentration. Thermal conductivity of pristine PCM (pure salt hydrate) was measured and found to be 0.58 W m−1 K−1. On addition of 0.3 wt% of NGs, the thermal conductivity of the NPCM composite increased to 1.13 W m−1 K−1. The increase in the thermal conductivity of PCM with the increase in the concentration of NGs (0, 0.3 wt% and 0.5 wt%) is presented in Table 1. Overall, with a small NG addition of 0.5 wt%, a strikingly high, 271% enhancement in thermal conductivity was achieved. Two main reasons which could be attributed to the enhancement in the thermal conductivity (k) of NPCM composites are: (i) the presence of highly conductive carbon nanomaterials, graphite18 having k ∼ (200–500) W m−1 K−1 and CNTs18 having k ∼ (2500–3000) W m−1 K−1 and (ii) uniform dispersion of nanofillers into the molten salt.
| S. no. | NG (wt%) | Thermal conductivity coefficient W m−1 K−1 |
|---|---|---|
| 1 | 0 | 0.583 |
| 2 | 0.3 | 1.138 |
| 3 | 0.5 | 2.165 |
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| Fig. 6 Melting curves of pristine PCM and NG–PCM composites at different concentrations (wt%) of NG. | ||
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| Fig. 7 Solidification curves of pristine PCM and NG–PCM composites at different concentrations (wt%) of NG. | ||
Further, melting and solidification experiments were conducted on CNT–PCM composites, using the conventional heating experimental setup, at 0.1 and 0.2 wt% concentrations of CNTs. The temperature profiles of CNT–PCM composites, shown in Fig. 8 and 9, showed a similar trend as those of NG–PCM composites, i.e. the rate of melting/solidification in CNT–PCM composites increased as the concentration of CNTs increased.
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| Fig. 8 Melting curves of pristine PCM and CNT–PCM composites at different concentrations (wt%) of CNTs. | ||
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| Fig. 9 Solidification curves of pristine PCM and CNT–PCM composites at different concentrations (wt%) of CNTs. | ||
An overall reduction of 24% and 15% in the melting time and solidification time, respectively, of the CNT–PCM composite at 0.2 wt% was achieved compared to that of pristine PCM. It was observed that the solidification time of the NG–PCM composite at 0.6 wt% was reduced by 77% compared to that of pristine PCM.
These results clearly indicate the significant effect of carbon nanomaterials (NGs and CNTs) in enhancing the thermal conductivity and heat transfer characteristics of the NPCM composites. The observed results of rapid heating and cooling of nano-PCM composites (CNT–PCM and NG–PCM composites) is mainly attributed to the high thermal conductivity of the network of carbon nanofillers (CNTs and NGs) that provide a path of lower resistance for phonons to travel. In addition, the aspect ratio and interfacial contact area of carbon nanofillers as well as strong interface between carbon nanofillers and the PCM also help to increase the heat transfer rate of carbon–PCM nanocomposites.19 It has been reported that since the dominant heat transfer mechanism is due to the lattice vibrations or phonons; poor phonon coupling in the vibrational modes at the PCM–nanofiller and filler–filler interfaces cause thermal resistance, also called the Kapitza resistance, which decreases the overall thermal conductivity of the material20 and hence the heating and cooling rate of nano-PCM composites.
It is true that dispersed nanoparticles increases the thermal conductivity of PCM with a reduction in the solidification or melting time of NPCM composites. However, thermal conductivity is actually not the sole parameter that affects the rate of temperature variation in NPCM composites. Accompanying with the increased thermal conductivity, the presence of the nanoparticles could also increase the viscosity of NPCM composites as a penalty, leading to degradation of natural convection and hence the decrease in the melting rate. Melting of NPCM composites has been shown experimentally to be either enhanced or deteriorated, depending on the relative intensity of the two competing effects: i.e., enhanced heat conduction and weakened natural convection. Hence, it is required to justify an optimum concentration of nanoparticles that should be dispersed in PCM to enhance the thermal conductivity of the composite with minimizing the negative impacts of other properties like viscosity. From several published literature on NPCM it is clear that the latent heat capacity of PCM decreases with increasing nanoparticle concentration although it could increase in special cases. Different properties of nanoparticles such as variation in size and modification in surface properties affect the degradation of latent heat capacity in different ways. As with the case of viscosity, one has to determine an optimum nanoparticle concentration for which thermal conductivity enhancement is maximum and latent heat capacity degradation is minimum, which would result in better heat transfer characteristics of the NPCM composites.
The heating process in conventional heating approach proceeds via conventional thermal diffusion, which relies on the slow thermal heating from the hot zone, where the heat is absorbed, to the rest part of thermal storage media (PCM). It is to be noted that the phase change temperatures of PCM nanocomposites show variation with respect to the fraction of nanomaterials, particularly in the case of NG–PCM composites. The result may be attributed to the introduction of nanographite layers into the pristine PCM, which affected the phase change process.21 Our results on phase change temperatures are in fairly good agreement with those reported by F. Salaün et al.22 who reported that the phase change of polymer nanoparticles based PCM (paraffin) occurs on a wider temperature interval. They attributed their result to the ordered structure of paraffin molecules around the polymer nanoparticles. To perform a more real-time analysis of the heating and cooling phenomena and to check any possibility of further reduction in melting time of NPCM composites, we performed another set of melting experiments under solar illumination (described below in detail).
| S. no. | PCM or NPCM composites | Time taken to melt PCM |
|---|---|---|
| 1 | Mg(NO3)2·6H2O (pristine PCM) | 45 min |
| 2 | Mg(NO3)2·6H2O + 0.1 wt% NGs | 1 min |
| 3 | Mg(NO3)2·6H2O + 0.1 wt% CNTs | 30 s |
Our experimental observations of drastic reduction of melting time of NPCM composites under solar illumination could be attributed to the combined effect of plasmonic heating of uniformly dispersed carbon nanomaterials and the conventional thermal diffusion based approach. Upon solar illumination, NPCM composites absorb solar energy, converting it into thermal energy via plasmonic heating of uniformly dispersed carbon nanofillers. The resultant thermal energy is stored in NPCM composites, during the phase transition of the composites. It was observed that, even at a low concentration of 0.05 wt% of nanomaterials used (NGs or CNTs), the time taken to melt NPCM composites was same as that obtained for 0.1 wt%.
It is known that the CNTs exhibit absorbance characteristics in the UV-Vis-NIR region23 as a result of van Hove transitions,24,25 which are very important for the effective light harvesting of solar irradiation. CNTs display optical absorptions due to resonant band-to-band transitions.25 Upon solar irradiation, the solar incident energy drives mobile carriers (free electrons) inside the CNTs to oscillate at its resonant frequency (plasmonic oscillations) and the energy gained by carriers turns into heat.26,27 This is known as the plasmonic heating effect. The localized heat thus generated then diffuses away from the nanomaterial due to thermal diffusion and leads to an elevated temperature of the surrounding medium. In our experiment, upon solar irradiation, the temperature of the CNT–PCM composites rapidly increased as compared to the pure salt hydrate, which is ascribed to the plasmonic heating of CNTs because CNTs function as an effective photon captor and molecular heater. Simultaneously, the temperature of the control sample (pristine PCM) also gradually increased because the salt hydrate absorbed the near-infrared light of the solar irradiation. Similarly, graphite nanostructures absorb light more efficiently for wavelengths in the visible and near-IR part of the spectrum.28 The optical properties for wavelengths longer than ∼200 nm are believed to derive predominantly from transitions within or between the π-bands.29
Thus, the solar illumination experiments on NPCM composites illustrate that the phase transition of the composites occurs upon solar irradiation, when the composites absorb solar radiation, converting the radiation into thermal energy due to plasmonic heating and storing the resulting thermal energy in PCMs. These NPCM composites with high thermal conductivity can shorten the time of heat storage and release, which improves the energy utilization efficiency. In order to demonstrate a real-time application using NPCM composites, we carried out solar water heating studies as described below.
Solar water heating experiments were conducted using glass and aluminium beakers. Our experimental observations, shown in Fig. 10, indicate that when pristine PCM (salt hydrate) was used, the temperature of water (in glass beaker) remained around 60 °C (curve 1 of Fig. 10) after 30 minutes. When NG–PCM composite was used, the water temperature reached 60 °C in just 6 min (curve 2 of Fig. 10). This could be attributed to the rapid solar thermal melting of NG–PCM composites as compared to pristine PCM via plasmonic heating and thermal diffusion, as described before. In order to provide an enhancement in the heat transferred from NPCM composites to water, we slightly modified our setup by replacing glass beaker with an aluminium beaker, which acts as a suitable heat exchange surface between NPCM composites and water. Under this condition (curve 3 of Fig. 10), the system reached high temperature quickly within 2–3 min, along with generation of steam. There are few available literatures reporting steam generation using carbon and metal nanoparticles upon solar irradiation.30–32 Using absorptive nanomaterials (metal and carbon) dispersed in water, Halas et al.31 demonstrated an efficient direct steam generation upon solar illumination. Chen et al.32 reported development of an approach and corresponding material structure for solar steam generation while maintaining low optical concentration and keeping the bulk liquid at low temperature with no vacuum. Our experimental results clearly show that the high thermal conductivity of carbon nanomaterials together with UV-Vis sunlight-harvesting property and high light-to-heat conversion has led to enhancement in thermal conductivity of NPCM composites and thus better heat transfer performance of these composites. Simultaneously, the generated thermal energy is stored in the NPCM composites with a high energy storage density, which could be used for different applications like air heating. These experiments clearly show the broad-spectrum application of PCM nanocomposite for solar thermal collection, conversion and storage applications. With these results, the newly prepared stable NG–PCMs and CNT–PCM composites could be considered to be efficient PCMs for thermal energy storage and solar water/air heating system due to its enhanced heat transfer characteristics and good thermal stability.
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