Li-Ping
Lv
a,
Zhong-Shuai
Wu
a,
Long
Chen
b,
Hao
Lu
a,
Yi-Ran
Zheng
a,
Tobias
Weidner
a,
Xinliang
Feng
a,
Katharina
Landfester
a and
Daniel
Crespy
*a
aMax Planck Institute for Polymer Research, Ackermannweg 10, 55128 Mainz, Germany. E-mail: crespy@mpip-mainz.mpg.de
bDepartment of Chemistry, School of Science, Tianjin University, 300072 Tianjin, China
First published on 28th May 2015
We describe the synthesis of hierarchical porous nitrogen-doped carbon nanoparticles with high specific surface area and specific capacitance for supercapacitors. Octapyrrolylnaphthalene (OPN) with eight substituent pyrrolyl groups is used as a reaction precursor and the oxidative product, assigned as POPN, is synthesized in miniemulsion droplets. Further carbonization of POPN at 600 °C (POPN600) and 800 °C (POPN800) provides particles with hierarchical porosity, well-defined nanoparticle structure, and high specific surface area. The obtained nitrogen-doped carbon particles POPN800 exhibit a specific capacitance of 156 F g−1 at the scan rate of 2 mV s−1 and 80 F g−1 when the scan rate increases to 100 mV s−1. The high specific capacitance and excellent rate capability can be attributed to the controlled structure of the nanoparticles, hierarchical micro- and mesoporosity, high surface area (365 m2 g−1), and rich nitrogen-doping. The present method allows therefore for the synthesis of nitrogen-doped carbon materials for supercapacitors in an easy one-pot and template-free miniemulsion procedure followed by carbonization.
Using templates such as special nanostructures, researchers have already succeeded in synthesizing carbon materials with hierarchical porosities via hard13–15 or soft16,17 template methods. The template-assisted procedures require one or several additional steps to prepare the template itself. Several procedures for the preparation of nitrogen-doped carbon spheres for supercapacitors were reported. Nitrogen containing polymers were adsorbed or synthesized on hard templates such as silica,18,19 calcium acetate,20 polystyrene based particles21,22 and subsequently carbonized. Another possibility is the direct carbonization of crosslinked polymer particles23–25 or porous organic frameworks.26 Another strategy was based on the low temperature defluorination of poly(vinylidene fluoride) particles with an organic alkali treatment followed by high temperature carbonization.27 Finally, a dual-templating approach involved phenolic resol as a carbon source, and a block copolymer surfactant and spherical silica mesocellular foams as soft and hard template.28
Miniemulsion polymerization is known to be a versatile method to prepare various nanostructures. Each of the miniemulsion droplets can act as an individual batch reactor stabilized against Ostwald ripening and coalescence,29 hence allowing a wide range of possibilities of reactions, including reactions for which the absence of water is suitable.30–32 Thus, mesoporous silica particles and capsules with high specific surface area were already synthesized by the miniemulsion technique.33,34
Herein, using the miniemulsion technique, we present a one-pot and template-free method to synthesize nitrogen-rich porous carbon-based electrode material for high-performance supercapacitors. A pyrrolyl-naphthalene derivative OPN is used as precursor and dissolved in miniemulsion droplets. After oxidation of OPN (the product after oxidative reaction of OPN was assigned as POPN) and evaporation of the solvents from the droplets, porous carbon-rich precursor nanoparticles are generated. Upon further thermal treatment at high temperature, the formed carbon nanoparticles exhibit a hierarchical porosity, i.e. coexistence of mesopores and micropores.
Previous studies showed that heteroatoms such as oxygen and nitrogen are advantageous for carbon-based electrode materials.35–37 Nitrogen-doped carbon materials, for example, were found to improve the specific capacitance of the electrode materials.38–42 The nitrogen-functionalization was assumed to provide chemically active sites in the carbon frameworks and thus improve the electrochemical performance of supercapacitors. In the present work, a naphthalene derivative with eight pyrrolyl substituents was used as reaction precursor, providing the system simultaneous nitrogen-doping property.
Though a variety of carbon materials with nitrogen functionality were synthesized for supercapacitors,8,43–49 the preparation of nitrogen-doped carbon particles is seldom reported.18–28,50 However, the previously reported nitrogen-doped carbon materials usually require templates to obtain a hierarchical porosity and a post-treatment to introduce the nitrogen functionality. We describe below a new method to prepare nanoparticles in a one-pot and template-free procedure.
The surface area and pore size distribution of POPN, POPN600, and POPN800 were investigated by nitrogen adsorption and desorption at −196 °C using Quadrasorb SI (Quantachrome Instruments). Prior to measurements, all the samples were degassed at 100 °C for 24 h under high vacuum. The data was evaluated by using the QuadraWin software from Quantachrome Instruments. The pore size distributions and pore volumes of samples were derived from the adsorption branches of the isotherms by using the Quenched Solid Density Functional Theory (QSDFT, N2, assuming carbon adsorbent with slit pores).
X-ray photoelectron spectroscopy (XPS) was conducted using a Kratos Axis Ultra spectrometer (Kratos, Manchester, England) using an Al Kα excitation source with a photon energy of 1487 eV. The data was acquired in the hybrid mode using a 0° take-off angle, defined as the angle between the surface normal and the axis of the analyzer lens. Survey (Fig. S2†) and N 1s high-resolution (Fig. 3) spectra was collected with analyzer pass energy of 80 eV and 20 eV, respectively. A charge neutralizer was always used during spectra collection to compensate charge build-up on the samples. The binding energy scale was calibrated using the main carbon peak at 284.8 eV in C 1s region.
Electrochemical measurements were carried out by a CHI760D electrochemical work station. CV measurements were performed in a three-electrode system. The working electrodes were prepared by mixing 80 wt% of POPN nanoparticles (4 mg), 10 wt% of acetylene black, and 10 wt% of polytetrafluoroethylene (PTFE) binder dispersed in ethanol solvent, and then pressed on a platinum mesh network serving as a current collector. A platinum plate was used as counter electrode and a saturated calomel electrode (SCE) was used as reference electrode. 6 M KOH was used as aqueous electrolyte.
The oxidation of OPN, according to previous studies52,53 is assumed to involve an intermolecular polymerization together with an intramolecular cyclodehydrogenation process. Chane-Ching et al.52 investigated the oxidation process of a series of dipyrrolyl molecules with different flexible and bulky spacers. According to their findings, the oxidation of those molecules with two proximal pyrrolyl rings involved both intramolecular and intermolecular coupling process and tended to form polymers with different structures.52 However, in the case of the hexapyrrolyl molecules reported by Lazerges et al.53 in which the benzene is substituted by several pyrrolyl residues, intramolecular coupling was also suggested but no dimer or polymer products were observed. Considering the structural analogy between OPN and hexapyrrolylbenzene (HPyB), we assume that the adjacent pyrrolyl residues of each OPN molecule also undergo an intramolecular coupling reaction. Nevertheless, an intermolecular polymerization process cannot be excluded as suggested by another study.60 HPyB was investigated for its electrochemical oxidation process. At least two redox couples were observed under repeated voltammetric scans during oxidation of HPyB in the region characteristic for pyrrole oligomers and polypyrrole. This observation indicated the complexity of the oxidation of HPyB where both intra- and intermolecular coupling is possible.60 The proposed chemical structure of oxidation product POPN is shown in Scheme 1b.
The morphology of POPN sample was then examined by electron microscopy. A multi-hollow structure was formed according to SEM and TEM micrographs (Fig. S3† and 1). This observation was attributed to two main reasons. Firstly, the rigid aromatic structure of OPN molecules led to a non-compact structure of the oxidation product POPN. Secondly, there is phase separation between chloroform and the formed POPN that occurs inside the miniemulsion droplets since the POPN is not soluble in the solvent. The removal of chloroform after the oxidation process generated porous structure in the formed POPN particles.
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Fig. 1 SEM (a) and TEM micrographs of POPN nanoparticles with different magnification. (c) shows partial magnification of (b) as indicated in the red circle. |
The chemical structure and thermal property of the POPN nanoparticles were further determined. As indicated in Fig. 2a, POPN showed peaks around 1100 cm−1, 1300 cm−1, 1400 cm−1 and 1600 cm−1 which were respectively attributed to the breathing vibrations of pyrrole rings, the C–N stretching vibration in the ring and C–C stretching vibrations in the pyrrole ring. After oxidation, the product POPN exhibited smoother peaks compared to that of OPN in which more fine structure of the peaks was observed. This observation is due to the intramolecular coupling and intermolecular polymerization of POPN after oxidation. Cyclodehydrogenation of OPN lead to a planar chemical structure for POPN, which consequently suppress bond vibrations such as the breathing vibrations of pyrrole rings and the C–N stretching vibration. However, compared to OPN, the FT-IR spectrum of POPN showed smoother peaks but not obvious weakening of the corresponding peaks assigned to the aforementioned bond vibrations, giving an indirect evidence for the possible existence of an intermolecular polymerization process. Therefore, the smoother peaks of POPN can be ascribed to the suppression of the bond vibrations caused by both the intramolecular and intermolecular coupling of OPN. TGA spectra gave another evidence of the carbon-rich feature of OPN as indicated in Fig. 2b. POPN exhibited only ∼60% of weight loss even when the handling temperature increased to 1000 °C, indicating a high carbon yield for the POPN. In contrast, OPN started to show a significant weight loss when the handling temperature achieved ∼330 °C. ∼85% of weight loss was already found when the temperature increased to 400 °C. Almost no weight of the samples was left when temperature reached 1000 °C. Therefore, both FTIR and TGA data gave a hint for the successful oxidation of OPN.
To produce nitrogen-doped carbon nanoparticles, the POPN nanoparticles were further carbonized in N2 atmosphere. A previous study suggested that the carbonization temperature plays an important role on the nitrogen species, nitrogen content and the pore structures of the final nitrogen-doped carbon nanofibers.40 Therefore, the POPN nanoparticles were carbonized at different temperature, i.e. 600 °C and 800 °C for 3 h. The impact of the carbonization temperature on the nitrogen species, nitrogen content, and pore evolution of the resulting products POPN600 and POPN800 was then investigated. The electrochemical performance of these nitrogen-doped carbon nanoparticles as electrode material for supercapacitor was also further studied in detail.
The FT-IR spectra of the samples POPN600 and POPN800 are shown in Fig. 2a. After carbonization, the chemical structure of both samples changed. Compared to the spectra of the POPN nanoparticles, the characteristic peaks of the pyrolyzed samples at around 1100 cm−1, 1400 cm−1, and 1600 cm−1 merged into a broad peak, indicating a certain damage of the pyrrolyl rings in the sample. This observation became more obvious when the carbonization temperature increased from 600 °C to 800 °C. A wide flat peak was found instead of a sharp peak in the sample POPN800. Elemental analysis data shown in Table 1 indicated an increase in the content of carbon and a decrease of hydrogen and sulfur after carbonization. This observation suggested the removal of compounds such as surfactants and doped species in the POPN samples prepared at elevated carbonization temperature. Meanwhile, the nitrogen content after carbonization did not exhibit much change, i.e. 14.5% for POPN600 and 10.5% for POPN800 compared to 12.1% for POPN. The types of nitrogen existing in the samples, however, were found to differ as indicated by the XPS spectra (Fig. 3).
Samples | Element mass% | Deconvoluted peak of nitrogen% | ||||||
---|---|---|---|---|---|---|---|---|
C | H | N | S | N-5 | N-X | N-6 | N-Q | |
POPN | 53.2 | 4.3 | 12.1 | 2.7 | 50 | 50 | 0 | 0 |
POPN600 | 70.6 | 2.3 | 14.5 | 0 | 1.4 | 0 | 28 | 70.6 |
POPN800 | 75.0 | 1.6 | 10.5 | 0 | 0 | 0 | 30.2 | 69.8 |
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Fig. 3 Nitrogen 1s XPS spectra of POPN (a), POPN600 (b) and POPN800 (c) particles along with corresponding fits. |
More detailed chemical information about the samples is provided by high-resolution scans of the N 1s region (Fig. 3a–c). The spectra were fitted with four peaks related to four distinct species of nitrogen: pyridinic nitrogen (N-6) near 398.3–398.8 eV, pyrrolic nitrogen (N-5) near 400.0–400.7 eV, quaternary nitrogen (N-Q) near 401.0–401.6 eV and nitrogen oxides, nitro or nitroso groups (N-X) at higher binding energies (402.0–405.0 eV).54,55 Features at near 402.0–405.0 eV can also be caused by shake-up satellite peaks related to conjugated systems.56 The spectral fit shown in Fig. 3a reveals contributions from pyrrolic nitrogen and a second peak that could be related either to N-X or the aromaticity of the particles.56 For the carbonized POPN600 particles the N-X related peaks were not detectable anymore while the N-5 feature was significantly decreased in intensity and two peaks assigned to N-6 and N-Q were observed (Fig. 3b). The N-6, N-Q and N-5 species had a relative concentration of ∼28%, 70.6% and 1.4%, respectively. For the POPN800 sample the N-5 and N-X were absent in the spectra, leaving only N-6 and N-Q peaks as shown in Fig. 3c. The percentage of N-Q (∼69.8%) was slightly decreased while N-6 (∼30.2%) increased compared to the POPN600 sample as summarized in Table 1. The existence of N-6 and N-Q in the carbon nanoparticles likely provides chemically active sites which can improve the performance of the electrode materials as previously suggested.39,40
The morphology of the nanoparticles after carbonization was also characterized as shown in Fig. S4† and 4. Similar to POPN particles before carbonization (Fig. 1), rough and porous surfaces were also observed from SEM micrographs. TEM images further proved the porous interstitial structure, i.e. the existence of both mesopores (Fig. S4,†4a and d) and micropores (Fig. 4c and f) in sample POPN600 and POPN800. Moreover, Fig. 4c and f also showed the existence of graphitic structures which leads to an improved electric conductivity. The size increase of the pyrolyzed POPN nanoparticles can be ascribed to the sintering and aggregating process caused by pyrolysis. Meanwhile, the mass loss due to the removal of surfactants and doped species upon high temperature leads to a decrease in size. This then results in a broad polydispersity of the pyrolyzed samples. To gain more information of the porosity of each sample, N2 adsorption/desorption isotherms were performed (Fig. 5a). The isotherm of sample POPN displays a small hysteresis loop at P/P0 above 0.8, which is associated with the existence of large mesopores.57 The two carbonized samples of both POPN600 and POPN800 exhibit isotherms close to type IV (according to IUPAC classification) which indicated the presence of both micropores (<2 nm) and mesopores (2–50 nm) in the samples.40,57 The porous properties such as specific surface area, total pore volume, and the average pore diameter of these three samples are listed in Table 2. The specific surface area of POPN nanoparticles before carbonization was only 23 m2 g−1 but increased to 262 m2 g−1 and 365 m2 g−1 after carbonization at 600 °C and 800 °C, respectively. Meanwhile, the average pore diameter was found to decrease from 14.6 nm (POPN) to 1.5 nm (POPN600 and POPN800). The smaller average pore diameter of POPN600 and POPN800 can be attributed to the removal of many non-carbon elements and carbon-containing species during the carbonization process.58Fig. 5b–d exhibits the pore size distributions of the three samples, which were calculated from the adsorption branches of the isotherms. Mesopores were only found in the non-carbonized sample. However, the samples POPN600 and POPN800 exhibited not only peaks around 3.8, 8.2, 10.7, 16.0 nm but also a sharp peak around 1.5 nm, indicating the coexistence of mesopores and micropores in the samples. This observation explains the highly improved specific surface areas of POPN600 and POPN800 compared to POPN.
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Fig. 5 Nitrogen adsorption–desorption isotherms (a) and pore size distribution of POPN (b), POPN600 (c) and POPN800 (d). Insert: magnified region (2–25 nm) of sample POPN600 and POPN800. |
Entry | BET surface area (m2 g−1) | Total pore volume (cm3 g−1) | Average pore size (nm) |
---|---|---|---|
POPN | 22.8 | 0.062 | 14.6 |
POPN600 | 262.2 | 0.202 | 1.5 |
POPN800 | 365.3 | 0.248 | 1.5 |
Given the advanced features of high specific surface area, hierarchical porosity, and high content nitrogen-doped nature, we further investigated the electrochemical performance of these N-doped porous carbon particles as electrode for supercapacitors, measured in three-electrode system with 6 M KOH aqueous electrolyte. As shown in Fig. 6a–c, the cyclic voltammetry (CV) profiles of POPN, POPN600, and POPN800 showed electrical double layer behavior at different sweeping rates. The possible reason for the distorted CV curves of POPN800 is the presence of a pseudocapacitive effect in the redox reaction due to the doped nitrogen in the carbon network.8,61 However, the specific capacitance of each sample was quite different as shown in Fig. 6d. The specific capacitance of POPN sample obtained at 2 mV s−1 was only ∼40 F g−1 but increased to 100 F g−1 after the sample was carbonized at 600 °C for 3 h. Further increase of the carbonization temperature to 800 °C resulted in a good specific capacitance of 156 F g−1 at the scan rate of 2 mV s−1, almost 4 times as high as the untreated one. Moreover, even when the scan rate increased to 100 mV s−1, the specific capacitance of POPN800 was still ∼80 F g−1, which is much higher than POPN (12 F g−1) and POPN600 (30 F g−1), indicative of higher rate capability of POPN800.
Fig. 7a shows the galvanostatic charge/discharge curves of POPN800 electrode at different current densities. These curves exhibited a typical symmetric shape without obvious voltage drop, which is indicative of the fast ion diffusion in the bulk electrodes. Fig. 7b presents the specific capacitance of POPN800 electrode as a function of the current densities. POPN800 electrode exhibited specific capacitances of 132, 84, 67, and 53 F g−1 at the corresponding current densities of 0.2, 1, 3, and 5 A g−1, respectively. It should be noted that 40% of the initial capacitance at 0.2 A g−1 was kept even at high current density of 5 A g−1, suggesting an impressive rate capability. The electrochemical impendence spectroscopy was examined to investigate the fundamental electrochemical behavior of the POPN800 electrode, as shown in Fig. 7c. At low frequency, the curve is nearly perpendicular, indicating a good ideal capacitive behavior. Furthermore, the low equivalent series resistance of only 1.25 Ohm and a small semicircle corresponding to low charge-transport resistance of 3.7 Ohm were observed, which demonstrated a low internal resistance for the POPN800 electrode material. The cycling stability of POPN800 was also determined by galvanostatic charge–discharge measurement at 5 A g−1 in a 6 M KOH electrolyte. As shown in Fig. 7d, 99.7% of the initial capacitance was retained after 5000 cycles, indicating excellent cycling stability of the POPN800 electrode.
The high specific capacitance and remarkable rate capability of POPN800 are attributed to the synergistic effect of controlled nanoparticle morphology, high specific surface area, hierarchical micro- and meso-porosity, and high nitrogen content, which work cooperatively together for the performance improvement in supercapacitors. First of all, after thermal treatment, the POPN800 with controlled nanoparticle structure and high surface area could increase the ion accessibility from the electrolyte to the surface of electrode, shorten ion transport pathway, and thus contribute to the better electrochemical properties. Secondly, nitrogen doping is considered as one of the most efficient strategies in the capacitance improvement when incorporated into the carbon framework.8 The presence of nitrogen species (N-6 and N-Q) in the system can provide various electrochemically active sites that significantly enhancing the performance of the supercapacitors.39,40 Thirdly, it was reported that for the hierarchical porous electrode material consisting of mesopores and micropores, the mesopores can provide accessible surface area for ion transport/charge storage while the micropores play a role on the charge accommodation.10 Therefore, the mesopores and micropores coexisting in the present system are considered to contribute together to high performance for supercapacitors.59
Footnote |
† Electronic supplementary information (ESI) available: 1H NMR spectrum of OPN; XPS survey spectra of POPN, POPN600 and POPN800; electron micrographs of POPN nanoparticles. See DOI: 10.1039/c5ra06697b |
This journal is © The Royal Society of Chemistry 2015 |