Arvind Kumar,
Babita Behera and
Siddharth S. Ray*
CSIR-Indian Institute of Petroleum, Mohkampur, Dehradun, 248005, India. E-mail: ssray@iip.res.in; Fax: +91-135-2660202; Tel: +91-135-2525771
First published on 23rd April 2015
A fast and efficient approach for the synthesis of nanocomposites of polyacrylamide-grafted-functionalized graphene oxide (FGO-PAM) through microwave-assisted surface initiated-redox polymerization (SI-RP) of acrylamide using functionalized graphene oxide and Ce(IV) ions as a redox couple in aqueous medium is reported. The nanocomposites are characterized by FT-IR, UV-Vis, Raman, XRD, TGA, FE-SEM, and HRTEM. These characterizations indicate a facile synthesis of macromolecular brushes of polyacrylamide on the surface of the graphene oxide. The high dispersion ability and composition ratio of the components facilitate the exploration and evaluation of the lubrication characteristics of this nanocomposite as an additive in an aqueous medium. The results showed a substantial reduction of the friction coefficient (46–55%) and improvement in anti-wear properties (13–37%), due to the formation of lubricating nanolayers of the nanocomposite between the two frictional surfaces, thus qualifying this nanocomposite as an aqueous lubricating additive for tribological application.
In contrast, “grafting from” approach involves the polymerization initiated on the surface of GO sheets. By this technique polymer composite is produced on surface of GO with high grafting density.12 Grafting of polymer on GO by various methods such as atom transfer radical polymerization (ATRP),13,14 reversible addition–fragmentation chain transfer polymerization (RAFT),15 and single-electron-transfer living radical polymerization (SET-LRP)16 using various vinyl monomers are reported. Recently, we reported a novel visible light induced SI-ATRP method for grafting of polymethyl methacrylate on titania/reduced graphene oxide nanocomposite.17 These methods employ surface-initiated controlled radical polymerization (SI-CRP), in which the hydroxyl or carboxylic groups on GO are modified by alkyl halides to generate initiators for polymerization. However, all of the above mentioned methods involve multi-step chemical treatment with large amount of organic solvents. Therefore, it is challenging to explore a facile, environment friendly initiator platform that can be used in aqueous medium for SI-CRP.
Redox reaction systems of Ce(IV) ions with reducing agents such as amines, alcohols, aldehydes, ketones, thiols etc. in aqueous medium forming redox couples are used as initiator for vinyl polymerization.18 Ce(IV) ions introduce active sites to reductant by a single electron-transfer process thus creating initiation sites. The possibility of homo-polymer formation is reduced due to availability of initiation sites are only on GO surface. Ce(IV) ions initiated grafting polymerization has been successfully employed to prepare polymer brushes on flat substrates.19–21 Wang et al.19 prepared poly(N-isopropylacrlamide) on 3-aminopropyltriethoxysilane (APTES) functionalized glass surface through surface initiated-redox polymerization (SI-RP) technique. Pei et al.20 reported the preparation of water soluble CNT-g-polyacrylamide nanocomposites via SI-RP using redox reaction of ceric ions with amino groups on MWCNTs. Recently, synthesis of polymer grafted GO sheets using Ce(IV) redox system in an aqueous medium with different vinyl monomers are reported.21,22 Therefore, there is a great scope in Ce(IV) initiated grafting polymerization with functionalized GO sheets, which can lead to a higher grafting density with an advantage of controlling the polymer chains on two dimensional carbon sheets. Moreover, GO being derivative of graphite sheets, thus inherits the tribological properties like low friction and anti wear form its parental precursor.23,24 GO/polyimide25 and GO/nitrile rubber26 nanocomposites have been investigated for their tribological properties.
In this paper, we have successfully prepared FGO-PAM nanocomposite using APTES functionalized GO and Ce(IV) ions as a redox system, acrylamide as monomer under microwave polymerization. The microwave-assisted synthesis are usually much faster and more efficient than conventional polymerization methods.27 The method involves initial formation of stable silane monolayer, containing free amino groups, through chemical reaction between its hydroxyl groups located on the surface of GO. This was followed by graft polymerization of acrylamide using redox system consisting of ceric ion and reducing groups (amino) on the surface of GO. This microwave assisted SI-RP offers a “greener” and much efficient method to synthesizing polyacrylamide-grafted-functionalized graphene oxide (FGO-PAM) nanocomposites. Since graphene is a derivative of graphite, thus graphene inherits its lubricating properties from graphite's solid lubricant behaviour. Polyacrylamide is also well established as aqueous lubricating additive in industry. Therefore, the application of FGO-PAM nanocomposites as aqueous lubricating additives has been investigated. Two of the important properties, coefficient of friction (COF) and wear reduction are investigated to establish the tribological efficiency of FGO-PAM composite.
The four ball geometry forms a tetrahedron making three contacts between top and bottom three balls. FGO-PAM composite as aqueous lubricant is filled in the cup such that the three balls are completely immersed in the sample. The load is applied through a loading lever and thus the contact is loaded. The resistive rotational torque acting on the spindle is continuously measured during torque sensor and converted into frictional force. Wear behaviour reported in terms of wear scar diameter (WSD) obtained on the balls and measured at the end of the tests by optical microscope. Properties of the lubricating additive were evaluated as per IP-239 test method. The samples were prepared at different loading of additives in aqueous solution. The test was conducted at 40 °C with sliding speed of 1200 rpm under a normal load of 20 kgf (196 N) for one hour. The calculated COF and WSD are plotted by error bar with standard deviation of these values.
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Scheme 1 Synthesis of FGO-PAM nanocomposite by microwave assisted surface-initiated redox polymerization. |
It has also been reported that Ce(IV) ions could participate in both initiation and termination steps of redox polymerization.18,22
Therefore, Ce(IV) ion concentration plays a vital role in such redox polymerization. The effect of concentration of Ce(IV) ions on SI-RP are investigated with a concentration ranging from 0.122 × 10−3 to 3.92 × 10−3 M at a constant amount of FGO and monomer (Table S1†). From the yield pattern of grafted polymer, 1.9 × 10−3 M of Ce(IV) ions concentration is found to be optimal for this polymerization system as this concentration gives highest yield.
The synthesized FGO-PAM nanocomposites (refer to Scheme 1) are well characterized by different analytical techniques like FT-IR, UV-Vis, Raman, XRD, TGA, FE-SEM and HRTEM. The FTIR spectra of GO, APTES functionalized GO (FGO) and FGO-PAM nanocomposites are shown in Fig. 1. The formation of GO (Fig. 1a) is clearly established from the characteristic peaks of GO at 3409 cm−1 (O–H st), 1725 cm−1 (CO st), 1622 cm−1 (C
C st), 1228 cm−1 (C–O st) and 1067 cm−1 (C–O–C). The presence of NH2 group from 3390 cm−1 and 1645 cm−1 peaks (Fig. 1b) confirms the formation of FGO. The vibrational peak at 1566 cm−1, 1122 cm−1 and 1032 cm−1 are attributed to C
C, Si–O–Si and Si–O–C bonds respectively, indicating successful chemical bonding of APTES onto the surface of GO.10 Moreover, the propyl chain is confirmed by peak at 2900 cm−1. After polymerization, a new band is observed at 1660 cm−1 and 1611 cm−1 corresponding to the stretching and bending vibration of –C
O groups of the amide functionality of polymer chain. Broad bands at 3203 cm−1 and 2930 cm−1 are assigned to N–H and C–H stretching vibration of grafted polymer, respectively. The characteristic peak of silane at 1115 and 1050 cm−1 along with polymer chain are also observed in the FGO-PAM nanocomposite as compared to neat PAM (Fig. 1d) which establishes the formation of grafted polymer brushes on the surface of APTES functionalized GO (refer Scheme 1). Formation of GO and FGO-PAM nanocomposite are further confirmed from UV-Vis spectra as shown in Fig. 2. In GO, the absorption at 234 nm corresponds to the π–π* transition of the aromatic followed by a shoulder at ∼300 nm corresponding to the n–π* transition of the C
O bond. The nanocomposites retain the same UV characteristic feathers with little shift (253 nm and 325 nm).
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Fig. 1 FTIR spectra of (a) GO, (b) APTES functionalized GO (FGO) and (c) FGO-PAM nanocomposite (d) neat PAM. |
In the Raman spectrum (Fig. 3), the characteristic D and G band for GO (Fig. 3a) are observed at 1319 cm−1 and 1586 cm−1, respectively. The G band arises from the first order scattering of the E2g phonon of sp2 hybridized carbon and D band corresponds to the disordered, defect and edge oxy-carbons in graphene.29 The D/G intensity ratio of GO in Raman spectra is found to be 1.06, which indicates the defects in graphene sheets, thus envisages here a lot of oxy functionalities present in graphene sheets. Thickness of aromatic sheets is calculated from intensity ratios of D and G bands using the equation EL4 (ID/IG) = 4300/Ld2.30 Diameter of the aromatic sheets of the GO is found to be 16.67 ± 5 nm at 632.8 nm (1.96 eV) laser excitation. In case of FGO-PAM nano-composite these D and G band are little shifted to 1324 cm−1 and 1595 cm−1 because of bonding of GO with polymer (Fig. 3b). The second order of D, called 2D band (overtone) and D + D′ combination band are also observed at 2651 and 2900 cm−1, respectively. The D/G ratio is changed from 1.06 (GO) to 1.15 (FGO-PAM) indicating higher degree of disorderness in graphitic lattice. This high D/G ratio of nanocomposite (FGO-PAM) is due to defects by covalently grafted polymer chains on the surface of FGO sheets.13,14
The information about the lattice parameters such as inter-lamellar distance, layer diameter, and height of stacking layers, number of aromatic layers in GO and FGO-PAM are obtained from XRD spectra as shown in Table 1. There are two bands observed in XRD of GO (Fig. 4a). The sharp peak at 2θ value of 10.8° with ‘d’ value of 0.81 nm corresponds to 001 plane of exfoliated graphene oxide layers intercalated by water with interaction of oxy functional groups. Besides, a small but broad peak around 42° in GO corresponds to internal reflections of 10 and 11 planes within aromatic layer. The intercalated GO are stabilized with many oxy functionalities such as hydroxyl, epoxy, carboxyl groups etc., as evident from higher ‘d’ value (8.19 Å) than graphitic carbon (3.58 Å). The Bragg's relation was used in nanocomposite for calculating layer distance between aromatic sheets from the graphitic band (Fig. 4b). The average height of the stack of aromatic sheets, Lc, is calculated from the full width at half maximum of the graphitic band at 24.8° using the Scherrer's formula,31,32 Lc = 0.9 λ/ωcos
θ, where ω is the bandwidth. The average diameter of stacked aromatic sheets, La, is calculated by La = 1.84 λ/ω
cos
θ. The number of aromatic sheets in a stacked cluster, M is calculated from the values of Lc and dm using M = (Lc/dm) + 1. The average height of stacked aromatic sheets is calculated for GO using the above formula and found to be 14 nm, whereas, the average height of stacked aromatic sheets calculated from Raman spectra of GO is 16.65 ± 5 nm. The number of stacked aromatic layers is found to be 9 in GO. When GO is anchored with PAM, in XRD the GO band disappeared, instead a graphitic band appeared at 2θ of 24.8° with ‘d’ value of 3.58 Å. Therefore, the reaction of polymer with GO follows rearrangement of polymers along with shrinkage in aromatic sheet stacking whereby polymer chain packing happens at the edges (Scheme 1). This further leads to semicrystalline nature of FGO-PAM as evident from the XRD peak pattern. Liu et al.33 synthesized PAM hydrogel with superior ductility by in situ polymerization of acrylamide in presence of GO. They observed GO acted as a cross-linker. With the presence of GO in the composite matrix a unique organic/inorganic network structure is formed between PAM chains and GO nano sheets through hydrogen bonding and physical adsorption. This finding is further substantiated by higher stacked layer of FGO-PAM than GO when calculated from XRD. Further, the number of stacked aromatic layer is also increased in composite. The number of aromatic layers increased from 9 to 67 is indication of aromatic sheets restacking due to polymer interaction with GO followed by rearrangement in FGO-PAM. This structural arrangement of higher stacked layers in FGO-PAM gives the advantage in enhancing tribological properties as discussed later.
Parameters | GO | FGO-PAM |
---|---|---|
2θ (degree) | 10.8 | 24.8 |
d (Å) | 8.19 | 3.587 |
FWHM (radian) | 1.294 | 0.353 |
Average height of the stacked aromatic sheets Lc (Å) | 63.37 | 236.45 |
Average diameter of stacked aromatic sheets La (Å) | 129.55 | 483.42 |
No. of aromatic sheets M | 9 | 67 |
Usually polymeric nanocomposites exhibit higher thermal stability compared to the corresponding polymer component. Therefore, TGA analysis was carried out not only to understand the thermal behaviour of the nanocomposites, but also to understand the thermal dependence of grafting density of polymer on FGO. Fig. 5 displays TGA weight loss curves of GO, FGO and FGO-PAM nanocomposites.
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Fig. 5 TGA curves of (a) GO, (b) FGO, and (c–f) FGO-PAM nanocomposites with gradual increased grafted polymer contents. |
The weight loss at 100 °C of GO is due to physically adsorbed molecules and the main weight loss of GO is found at 200 °C, attributed to the decomposition of labile oxygen-containing functional groups. Again, after the functionalization of GO with APTES (FGO) thermal stability is improved and the weight loss is reduced. In contrast to FGO, the TGA curves of nanocomposites show a major weight loss at a temperature around 350 °C corresponding to decomposition of polyacrylamide chains. Polyacrylamide usually displays thermal phase transition at around 175–200 °C (Tg), whereas, our nanocomposite (FGO-PAM) displays higher transition implying that the strongly anchored polyacrylamides increase the thermal stability. Furthermore, it is found that there is incremental weight loss with increase in polymer density in FGO-PAM (d, e and f compared to c in Fig. 5). TGA graph of nanocomposites also shows increased weight loss with increasing of polymer content (Fig. 5c–f, respectively). By considering the weight loss at 250–500 °C due to polymer backbones and side chains in nanocomposites, it can be calculated that the grafting of polymer chains in nanocomposites increased from 35.34% to 68.36% that happens with increase of feeding amount of monomers.
The surface morphology of any composite can give information about its tribological behaviour. Since we are interested to know about the two improved tribological properties such as COF and WSD of FGO-PAM, therefore, we investigated morphologies of GO and FGO-PAM nanocomposite by FE-SEM (Fig. 6), and HRTEM (Fig. 7). Fig. 6a, SEM of GO, shows many stacked layers that are condensed and gives a look of bundle of many papery sheets. On the other hand, SEM image of FGO-PAM nanocomposite (Fig. 6b and c) shows different morphological structure at lower and high concentrations. At low concentration of polymer (Fig. 6b), a non-uniform polymer grafting is observed on the FGO sheets. These polymer structures are initiated from the surface of FGO using a redox couple with Ce(IV) ions. At high concentration of polymer, dense polymeric brushes are observed on FGO sheets (Fig. 6c).
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Fig. 6 SEM images of; (a) GO, (b) & (c) FGO-PAM nanocomposite at low (1 g AM) and high (5 g AM) polymer content and (d) EDX of FGO-PAM composite. |
TEM analysis (Fig. 7) of GO and FGO-PAM nanocomposites are employed for further substantiating the results. TEM image of GO (Fig. 7a) shows flakes like shape where the edges tend to fold and roll. Fig. 7b shows a higher magnification of GO where it clearly indicates the formation thin layers of GO sheets. TEM view of FGO-PAM nanocomposite (Fig. 7c) shows some dark elongated bead like shapes on the nano-sheets while contrasting against GO image (Fig. 7a). These dark spots are due to the collapse structure of grafted polymer brushes onto the surface of FGO sheets as described with different polymer elsewhere.13,34
Lubricating properties in terms of wear scar diameter (WSD) and coefficient of friction (COF) have been investigated for FGO-PAM nanocomposites with different loadings in aqueous medium by four ball tribo-machine and results are shown in Fig. 8. The neat polyacrylamide is taken as a control experiment where COF is found to be around 0.16 and WSD calculated by optical microscope is 1.025 mm. The COF and WSD of FGO-PAM nanocomposites are found to be lower than neat polyacrylamide and a maximum reduction occurred with loading of 0.8 wt% FGO-PAM for both COF and WSD. The optimum loading (0.8 wt%) of FGO-PAM nanocomposites exhibited up to 37% increase in wear resistance and up to 55% reduction in friction coefficient. Loading of nanocomposite beyond 0.8 wt% COF and WSD started increasing (Fig. 8i and ii). This inclined trend of COF and WSD at higher content of FGO-PAM beyond 0.8 wt%, may be due to agglomeration or non-dispersivity of FGO sheets after a certain compositional content (GO and polymer) in nanocomposite. It can be concluded that at an optimum concentration of FGO in nanocomposites, uniform tribo film on the surface of steel balls is formed and further increase in content may disrupt the film surface.
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Fig. 8 (i) Friction and (ii) wear behaviour of FGO-PAM nanocomposites and neat PAM at different loading of additives; (iii) comparison of COF pattern of FGO-PAM (0.8%) with neat PAM. |
Wear behaviour was further examined from the morphology of the worn surface of steel ball through FESEM of ball surfaces collected after completion of tribo test of 60 min duration. SEM images of neat polyacrylamide Fig. 9a–c illustrate higher wear scar diameter with many scratches and debris. In contrast, nanocomposite forms uniform tribo film that reduces wear scar on the surface of steel balls Fig. 9d–f. The tribo film prevents direct contact of the steel balls and therefore reduces friction and improves wear resistance. Thus, optimal quantity of FGO-PAM can be a better aqueous lubricating additive in improving of anti-friction and anti-wear properties.
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Fig. 9 FESEM images of worn surface of steel balls after tribo test: (a–c) neat PAM and (d–f) FGO-PAM nanocomposite at 0.8 wt% loading. |
Footnote |
† Electronic supplementary information (ESI) available: Experimental detail of Tables S1 and S2. See DOI: 10.1039/c5ra05623c |
This journal is © The Royal Society of Chemistry 2015 |