Marwa S. Elazazy†
*
Department of Chemistry and Earth Sciences, College of Arts and Sciences, Qatar University, P.O.Box 2713, Qatar. E-mail: marwasaid@qu.edu.qa; Tel: +974-70308702
First published on 6th May 2015
A set of experimental designs was executed to attain the optimal reaction parameters of chemical derivatization of midodrine hydrochloride (MD·HCl) in oral formulas via a Hantzsch condensation reaction. The process variables, such as reaction temperature, heating time, reagent volume, and pH were screened by operating a 2-level full factorial design. Variables proved to be significant (p < 0.05) were warily attuned utilizing a response surface methodology (RSM) with a face-centered central composite design. The suggested model represented a perfect example for probing the efficiency of factorial designs in optimizing the reaction conditions and maximizing the output. In this itinerary, the developed model allowed the evaluation of main, interaction and quadratic effects of tested variables. A linear calibration curve was obtained in the range of 2.00–18.00 μg mL−1 with a high value for the coefficient of determination (R2 = 0.9999). Statistical validation of the proposed technique was done using ANOVA in two successive steps. Moreover, a D-optimality design was employed to minimalize the variation in the regression coefficients of the fitted model. The optimized technique was used to determine MD·HCl in tablets and oral drops using a simple extraction procedure prior to measuring the absorbance at 330 nm. The results obtained were in good agreement with the label claim with no interference from adjuvants commonly co-formulated with the drug. Inter- and intra-day precision, limits of detection and quantification, and relative standard deviation have been assessed following ICH guidelines for evaluation of analytical procedures, and the results obtained were satisfactory.
The Hantzsch reaction, a well-known multi-component assembly process, is a famous pathway for pyrrole and pyridine synthesis. The process in general involves a reaction between an aldehyde (1 equivalent), a β-ketoester (2 equivalents) and a primary amine.12 Making use of the formation of a colored condensation product, the Hantzsch reaction has been employed for determination of many primary amine containing drugs.13–16 In the current proposal, reaction of acetyl acetone (β-diketone) together with formaldehyde (aldehyde), and MD·HCl (primary amine), to produce a yellow colored dihydrolutidine derivative, was used as a basis for building a validated spectrophotometric procedure for determination of MD·HCl both in pure form and in different formulations.
For this reaction, different factors were found to affect the anticipated response. These variables include, but are not limited to, the temperature, heating time, reagent volume, and pH. The traditional way for investigating such a large number of factors depends on fixing all variables and changing the factor under consideration. This stratagem, irrespective of being time, effort, and chemical consuming, shows more critical defects such as the inability to assess the impact of interactions between the different variables, and the arithmetical implication of each factor on the presumed response. These flaws impose the usage of a multivariate system in which the intensity of all variables is altered contemporarily. Using such a system widens the domains explored, moreover, it pledges the quality of information collected for each point through their influence.
To have such a system, the first phase is to ‘screen’ all the involved variables to recognize the ‘significant’ factor, which is identified as an ‘element’ with an impact that exceeds the noise level. This approach can be attained using a reduced design of experiments (DoE), such as 2-level full/fractional factorial, and Plackett–Burman (PBD) designs. The second phase in this process is the ‘optimization’ where a 2nd order response surface to the factors that have been screened and labelled ‘significant’ is patterned. Models such as central composite (CCD), Box–Behnken (BBD), and Doehlert designs (DD) are commonly used for this purpose.17–20
In the current investigation, and with the purpose of augmenting the lineal range for the interaction between MD·HCl, acetylacetone and formaldehyde via Hantzsch reaction, the screening process has been done employing a 2-level full factorial design (FFD). For tweaking the response, the central composite design (CCD) was utilized.
Aqueous stock solution was prepared as 1 mg mL−1. Further dilutions with the same solvent were carried out to obtain different working solutions.
| Screened factor | Symbol | Level | Maximum absorbance of the product (Y) | |
|---|---|---|---|---|
| Low (−) | High (+) | |||
| Temperature (°C) | X1 | 25.00 | 100.00 | 0.602 |
| Heating time (min) | X2 | 5.00 | 30.00 | 0.495 |
| Reagent volume (mL) | X3 | 0.10 | 1.00 | 0.489 |
| pH of acetate buffer | X4 | 2.40 | 5.60 | 0.493 |
| Response | Y | Target | ||
Each model structure was validated via the analysis of variance (ANOVA) at 95.0% confidence limits.
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| Scheme 2 A suggested reaction mechanism for the formation of a chromogen due to reaction of MD·HCl with an acetate buffered acetylacetone–formaldehyde mixture, the Hantzsch reaction. | ||
As shown in the Pareto chart of standardized effects, Fig. 1, the four inspected factors extend beyond the absolute value of the effects, signifying that all are potentially significant, with reagent volume (C, RV, X3) having the highest influence on the product absorbance and pH (D, X4) having the lowest. The interaction (reagent volume × heating time) seems to be the most weighty factor compared to the rest of the interactions. The same conclusion was drawn employing half-normal plots of standardized effects, Fig. 2.
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| Fig. 1 Pareto chart for 24 – full factorial design for the absorbance of the colored condensation product. | ||
As was earlier mentioned, the proposed model assumptions were confirmed using ANOVA in two consecutive steps. In the first validation, all main effects and 2-way interactions are considered, while all higher-order interactions were removed (alpha = 0.05), Table 2. According to the data shown in the table, all initial assumptions of statistical significance of regression coefficients were validated with normality and goodness-of-fit being seen. The R2 for the fitted model was 95.65% while the adjusted R2 value was 93.65%. The regression equation for the proposed model in un-coded units is:
| Y = 0.4801 + 0.000263Temp. − 0.01705HT − 0.4467RV − 0.0246pH − 0.000004Temp. × HT − 0.000042Temp. × RV + 0.000195Temp. × pH + 0.01396HT × RV + 0.000961HT × pH + 0.00967RV × pH + 0.2401center Pt | (1) |
| Source | DFa | Adj SSa | Adj MSa | F-Value | p-Value |
|---|---|---|---|---|---|
| a DF is degrees of freedom, SS is sum of squares and MS is mean of squares. Significant factors (2-way interactions) (p-value = 0.05) appear in italic. | |||||
| Model | 11 | 0.815135 | 0.074103 | 47.93 | 0.000 |
| Linear | 4 | 0.394938 | 0.098734 | 63.86 | 0.000 |
| X1: Temp. | 1 | 0.040491 | 0.040491 | 26.19 | 0.000 |
| X2: HT | 1 | 0.167432 | 0.167432 | 108.30 | 0.000 |
| X3: RV | 1 | 0.179236 | 0.179236 | 115.93 | 0.000 |
| X4: pH | 1 | 0.007778 | 0.007778 | 5.03 | 0.034 |
| 2-Way interactions | 6 | 0.215253 | 0.035875 | 23.21 | 0.000 |
| X1: Temp. × X2: HT | 1 | 0.000119 | 0.000119 | 0.08 | 0.784 |
| X1: Temp. × X3: RV | 1 | 0.000016 | 0.000016 | 0.01 | 0.920 |
| X1: Temp. × X4: pH | 1 | 0.004388 | 0.004388 | 2.84 | 0.105 |
| X2: HT × X3: RV | 1 | 0.197365 | 0.197365 | 127.66 | 0.000 |
| X2: HT × X4: pH | 1 | 0.011816 | 0.011816 | 7.64 | 0.011 |
| X3: RV × X4: pH | 1 | 0.001550 | 0.001550 | 1.00 | 0.327 |
| Curvature | 1 | 0.204944 | 0.204944 | 132.56 | 0.000 |
| Error | 24 | 0.037104 | 0.001546 | ||
| Lack-of-fit | 5 | 0.017449 | 0.003490 | 3.37 | 0.024 |
| Pure error | 19 | 0.019655 | 0.001034 | ||
| Total | 35 | 0.852239 | |||
In the re-analysis test, only variables which proved to be significant were re-analysed using ANOVA, see the normplot of residuals and residuals versus fit for the suggested model (Fig. 3a and b). The results obtained show constant variance, in agreement with tentative data.
According to the results obtained from the diagnostic 24 full-factorial design, new levels for each single parameter were defined for the tuning trials. For this purpose, the reaction temperature was scanned in the range of 60–100 °C, the heating time was kept in the range of 5–25 min, the reagent volume was 0.1–0.5 mL, and the pH was tested in the range of 2.4–4.0. A central point for the newly defined ranges was added to compensate for a possible curved interaction between the different factors creating the star design.
The predictive 2nd order polynomial model equation obtained was as follows:
| Y = −0.277 + 0.00780Temp. − 0.00231HT − 0.956RV + 0.2175pH − 0.000025Temp. × Temp. + 0.000047HT × HT + 1.305RV × RV − 0.01807pH × pH − 0.000108Temp. × HT − 0.002252Temp. × RV + 0.000156Temp. × pH + 0.01604HT × RV − 0.002850HT × pH − 0.0618RV × pH | (2) |
According to this equation, the absorbance of the formed complex is directly proportional to the heating temperature (Temp.) and the pH in the studied range, with pH being more influential. On the other hand, the absorbance is inversely proportional to the reagent volume (RV) and the heating time (HT), with RV being more significant. The interactions: Temp. × HT, HT × pH, RV × pH, and Temp. × RV were found to decrease the absorbance, in contrast to the interactions Temp. × pH and HT × RV which increase the absorbance. Checking the quadratic terms and their coefficients reveals that RV has the highest influence on the anticipated absorbance followed by pH, indicating a probable curvature and a curvilinear effect on the response. As per the equation, Temp. and pH had a positive impact on the absorbance while their quadratic effects are negative, indicating that the absorbance value increases with the individual terms reaching a verge after which it starts to decrease, Fig. 4a and b.
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| Fig. 4 (a) Main effect plots and (b) interaction plots showing the effect of individual and 2-way interactions on the absorbance of the formed condensation product. | ||
Two types of graphs were used to “pinpoint” the optimal conditions: the response surface (3D) and contour (2D) plots. As shown in Fig. 5, contour lines are produced when points that have the same absorbance are connected. On the other hand, 3D surface plots, Fig. 6, provide a stronger idea of the interactions compared to contour plots. Both representations reveal a good match with the results obtained employing the polynomial eqn (2).
The quality of the proposed model was evaluated using ANOVA. According to Table 3, the obtained data shows that the suggested model signifies the phenomenon to a great extent and that the response was properly correlated to the variations in the factors. According to the ANOVA table, linear effects were statistically significant. Quadratic terms, X12 and X22 were not significant, compared to X32 and X42 which were significant. The 2-way interactions were significant except for the interaction between Temp. and pH (p = 0.282). The overall contribution of the terms to the proposed design was significant. The lack-of-fit, on the other hand, was not significant with a p-value much higher than the alpha level (0.05) (p = 1.000), an issue that is appropriate for fine-tuning studies. Based on these findings, model reduction is needed with the elimination of the non-significant variables. A second ANOVA test was performed and the following reduced polynomial equation was obtained:
| Y = 2.055 + 0.000396Temp. − 0.001312HT − 21.65RV + 0.685pH + 30.48RV × RV − 0.0366pH × pH − 0.000001Temp. × HT − 0.000563Temp. × RV + 0.008018HT × RV − 0.000356HT × pH − 0.3861RV × pH | (3) |
| a DF is degrees of freedom, SS is sum of squares and MS is mean of squares. Significant factors (p-value = 0.05) appear colored. |
|---|
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The R2 value for the reduced model was 99.24% and the adjusted R2 was in good agreement with the predicted value, therefore, the developed model can be used to predict the absorbance of the condensation product even if the experiment was not done.
As shown in Fig. 7, the obtained histogram shows that no outliers exist in the obtained data. Based on the normal probability plot of residuals, data were normally distributed with residuals following a straight line. According to the residuals versus fits plot, the constant variance assumption is accomplished. The plot of residuals versus order of data is oscillating in an unsystematic pattern about the central line inferring that residuals are not interrelated to each other. Satisfying all these assumptions indicates that the produced coefficient approximations were not subjective and had a minimum variance.
A D-optimality design was selected to minimize the variance in the regression coefficients of the fitted model. The insignificant terms were removed; the initial design was created using the sequential method and improved by the exchange method. As shown in Table 4, the condition number is high enough to confirm the high collinearity among the model terms. A large D-optimality value indicated that the variance between the regression coefficients has been minimized. A lower A-optimality value shows that average variance in the regression model has been reduced. The maximum prediction variance over the set of design points was minimized as indicated by a larger G-optimality value. Average leverage and maximum leverage were almost equal indicating that all points in the model have an equal influence.
| Parameter | Value |
|---|---|
| Condition number | 33 122.2 |
| D-optimality | 3.15603 × 1031 |
| A-optimality | 107 286 |
| G-optimality (avg leverage/max leverage) | 0.982053 |
| V-optimality (average leverage) | 0.2 |
| Maximum leverage | 0.203655 |
The optimization plot, as revealed in Fig. 8, provides the “optimum” solution for the contributing variable combinations. The conditions shown on the graph produced the best absorbance (target is maximized). The bottom section of the plot expresses the individual desirability (d) for each single factor. With a value of 0.97909, it can be inferred that the target response has been attained. As shown in the top row of Fig. 8, the value of composite desirability (D) is 0.9791 which is close to 1 denoting that the proposed settings (shown on the graph as Cur) have achieved the anticipated results.22,23
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| a Regression equation: A = bC + a, where A is the absorbance, C is concentration in μg mL−1, a is intercept, b is slope, Sb = SD of slope ± tSb = confidence limit for slope, Sa = SD of intercept ± tSa = confidence limit for intercept Sy/x = SD of the regression, SS is sum of squares.b LOD = limit of detection, LOQ = limit of quantification. | |||
| Wavelength, λmax (nm) | 330 | Slope (b) | 0.04841 |
| Linear rangea (μg mL−1) | 2.00–18.00 | Intercept (a) | 0.016098 |
| Sb | 0.000236 | Coefficient of determination, R2 | 0.999905 |
| ± tSb | 0.000189 | LODb (μg mL−1) | 0.208 |
| Sa | 0.002795 | LOQb (μg mL−1) | 0.694 |
| ± tSa | 0.002237 | Residual SS | 4.52 × 10−5 |
| Sy/x | 0.003361 | Regression SS | 0.476514 |
| Concentration (μg mL−1) | Mean % recoverya ± SD | RSD (%) | Er (%) |
|---|---|---|---|
| a Mean ± SD of 3 determinations.b The intra-day (n = 3), average of three concentrations of MD·HCl repeated three times within the same day.c The inter-day (n = 3), average of three concentrations of MD·HCl repeated three times in three successive days. | |||
| Intra-day precision and accuracyb | |||
| 4.00 | 99.58 ± 0.764 | 0.767 | 0.417 |
| 10.00 | 99.30 ± 0.265 | 0.266 | 0.700 |
| 12.00 | 100.19 ± 0.419 | 0.419 | −0.194 |
| 16.00 | 99.75 ± 0.331 | 0.332 | 0.250 |
| Inter-day precision and accuracyc | |||
| 4.00 | 98.25 ± 1.984 | 2.019 | 1.750 |
| 10.00 | 98.33 ± 1.172 | 1.192 | 1.667 |
| 12.00 | 100.67 ± 0.763 | 0.759 | −0.667 |
| 16.00 | 98.92 ± 1.507 | 1.523 | 1.083 |
| Midodrine® drops | Midodrine® tablets | ||||||
|---|---|---|---|---|---|---|---|
| Concentration (μg mL−1) | Mean % recovery ± SD | RSD (%) | Er (%) | Concentration (μg mL−1) | Mean % recovery ± SD | RSD (%) | Er (%) |
| a Mean ± SD of 3 determinations.b The intra-day (n = 3), average of three concentrations of the formulation repeated three times within the same day.c The inter-day (n = 3), average of three concentrations of the formulation repeated three times in three successive days. | |||||||
| Intra-day precision and accuracyb | |||||||
| 2.00 | 98.33 ± 0.764 | 0.777 | 1.67 | 4.00 | 99.58 ± 0.878 | 0.882 | 0.417 |
| 10.00 | 99.30 ± 0.177 | 0.178 | 0.70 | 10.00 | 99.30 ± 1.609 | 1.621 | 0.700 |
| 16.00 | 99.77 ± 0.575 | 0.576 | 0.23 | 16.00 | 99.33 ± 0.781 | 0.786 | 0.667 |
| Inter-day precision and accuracyc | |||||||
| 2.00 | 99.33 ± 2.081 | 2.095 | 0.667 | 4.00 | 98.50 ± 1.639 | 1.648 | 0.500 |
| 10.00 | 99.83 ± 0.672 | 0.673 | 0.167 | 10.00 | 99.03 ± 1.650 | 1.666 | 0.967 |
| 16.00 | 99.08 ± 0.840 | 0.847 | 0.917 | 16.00 | 99.06 ± 1.432 | 1.445 | 0.937 |
Similarly, the accuracy was assessed using the standard addition technique and via calculation of recovery, Table 9.
| Midodrine® drops | Midodrine® tablets | ||||
|---|---|---|---|---|---|
| Taken (μg mL−1) | Added (μg mL−1) | Recovery % | Taken (μg mL−1) | Added (μg mL−1) | Recovery % |
| a Mean of 3 determinations. | |||||
| 4.00 | — | 4.00 | — | ||
| 2.00 | 98.90 | 2.00 | 98.90 | ||
| 4.00 | 99.10 | 4.00 | 99.00 | ||
| 6.00 | 98.80 | 6.00 | 99.80 | ||
| 8.00 | 99.70 | 8.00 | 99.45 | ||
| 10.00 | 98.79 | 10.00 | 99.00 | ||
| 11.00 | 98.80 | 11.00 | 99.00 | ||
| 13.00 | 98.40 | ||||
| Meana ± SD | 98.90 ± 1.245 | 99.20 ± 0.355 | |||
| n | 7 | 6 | |||
| RSD | 0.400 | 0.358 | |||
| Variance | 0.159 | 0.126 | |||
All data were compared to a reference method.6 Table 10 shows that calculated t- and F-values are less than the hypothetical ones,29 approving the absence of a significant difference between the compared approaches.
| Parameter | Proposed method | Comparison method6 |
|---|---|---|
| a Condensation with ninhydrin.b Mean of 3 determinations.c Values in parentheses indicate theoretical values of t and F at P = 0.05. | ||
| Meanb ± SD | 99.96 ± 0.659 | 100.00 ± 0.365 |
| n | 6 | 8 |
| RSD | 0.659 | 0.365 |
| Variance | 0.434 | 0.133 |
| t-Testc | 0.134 (2.160) | — |
| F-Testc | 3.26 (3.97) | — |
Footnote |
| † Permanent address: Analytical Chemistry Department, Faculty of Pharmacy, Zagazig University, Egypt. |
| This journal is © The Royal Society of Chemistry 2015 |