Sensen. Shangab,
Bo Chenab,
Lianyue Wanga,
Wen Daia,
Yi Zhanga and
Shuang Gao*a
aDalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian National Laboratory for Clean Energy, DNL, Dalian, 116023, People's Republic of China. E-mail: sgao@dicp.ac.cn; Fax: +86-0411-84379728; Tel: +86-0411-84379728
bUniversity of Chinese Academy of Sciences, Beijing, 10049, People's Republic of China
First published on 30th March 2015
In this report, high-performance recyclable V–N–C catalysts for the direct hydroxylation of benzene to phenol using molecular oxygen were designed and prepared. Up to 12.6% yield of phenol with selectivity as high as 97.8% was achieved employing V–N–C-600 catalyst in acetonitrile. The catalytic recycling tests demonstrated that the V–N–C-600 catalyst exhibited high potential for reusability. The catalysts were characterized systematically by thermogravimetric analysis, Fourier transform infrared spectroscopy, N2 adsorption–desorption, powder X-ray diffraction, Raman spectroscopy, X-ray photoelectron spectroscopy techniques and scanning electron microscopy. It was determined that the interaction between surface nitrogen of the supports and reactive vanadium species played an important role in the excellent stability in recycling of the heterogeneous V–N–C catalysts.
In the past several decades, various catalytic systems, such as membrane process, high-temperature gas-phase and low-temperature liquid-phase catalytic reactions have been developed for this aerobic oxidation. After Mizukami et al. reported the direct hydroxylation of benzene to phenol in gas phase with molecular oxygen activated by dissociated hydrogen obtained from a palladium membrane at 2002,24 Zhang et al. have been devoted to overcoming the instability of Pd membrane.25,26 Meanwhile, the utilization of noble metals largely increased the cost of the catalytic system. In addition, both the vast energy consumption and the unexpected hazard were caused by high-temperature gas-phase catalytic system. Consequently, developing low-temperature liquid-phase oxidation of benzene to phenol catalyzed by highly efficient non-noble metal catalysts, mainly containing Cu or V species, is drawing more and more attention from an economic and environmental point of view. Ohtani et al. tested a series of zeolites loaded with Cu as catalysts with molecular oxygen under atmospheric pressure at room temperature, giving a phenol yield of 1.69% with Cu–NaY as the best catalyst and ascorbic acid as a reducing agent at 1995.27 After then, the Cu ion-exchanged HPMCM-41 catalysts were proved to be more active than the corresponding Cu catalysts supported on SiO2, TiO2, MgO, or NaY, even though with less than the phenol yield of 2%.28 It was worth mentioning that the accumulation of H2O2 was confirmed during the liquid-phase oxidation process. Moreover, the yield of phenol over CuO–Al2O3 and Cu–Al2O3 catalysts prepared by Tsuruya et al. in different methods in the similar catalytic system were 1.25% and 2.5%, respectively.29 Furthermore, in 2006 Gao et al. realized the direct hydroxylation of benzene to phenol by prereducing V–Al2O3 by ascorbic acid before reaction, even though only giving the phenol yield of 4.3%.30 It was found that the V4+ valence vanadium (VO2+) was effective for the reaction. In addition, the V-containing polyoxometalates (POMs) of structure and property diversity were a group of widely studied catalysts in the hydroxylation process.9,31–34 To date, the highest phenol yield of more than 20% could be achieved by the synergy between copper and vanadium oxide species on the support SBA-15.35 Most recently, Han et al. prepared VxOy@C catalysts derived from sucrose and NH4VO3 by hydrothermal method.36 The catalysts showed good catalytic performance for the title reaction using oxygen as oxidant with a phenol yield of 12.2%. Unfortunately, supported vanadium catalysts for oxidation usually suffered from vast leaching of vanadium, which resulting in that the catalysts could not be recycled. Therefore, design and preparation of highly efficient recyclable catalysts for the direct hydroxylation of benzene to phenol still needed further investigation.
As it was reported that N-dopants in the carbon material could strengthen the interaction between the reactive species and supports,37,38 the introduction of N may contribute to overcome the leaching of reactive species. Bearing extreme chemical and thermal stability and easy accessibility of polyaniline (PANI)39 in mind, we selected it as nitrogen and carbon precursor and VO(acac)2 as metal precursor to realize facile one-pot synthesis of vanadium-supported N-doped carbon materials (designated as V–N–C). The use of such a polymer PANI as a nitrogen and carbon precursor promised a more uniform distribution of nitrogen sites on the surface, further resulted in a more uniform distribution of reactive vanadium species. The catalysts were characterized systematically using thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), N2 adsorption–desorption, powder X-ray diffraction (XRD), Raman spectra, X-ray photoelectron spectroscopy techniques (XPS) and scanning electron microscope (SEM). Based on the above characterization, it was found that the special structure of V–N–C catalysts prepared at different pyrolysis temperature varied greatly as well as the chemical state, resulting in different catalytic performance on the direct hydroxylation of benzene to phenol with molecular oxygen as oxidant. Up to 12.6% yield of phenol was achieved with the selectivity as high as 97.8% employing V–N–C-600 catalyst. The influence of reaction conditions, such as reaction time, reaction temperature, and oxygen pressure was investigated. Noteworthily, V–N–C-600 catalyst could be recycled at least six times without significant decline of phenol yield. It was considered that the interaction between surface nitrogen of supports and reactive vanadium species played an important role in the good stability in recycling of the heterogeneous V–N–C catalysts.
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Fig. 1 The dynamic TG and the corresponding DTG curves during the heat treatment of PANI–V composites. |
Fourier transform infrared (FTIR) spectra of unpyrolyzed PANI–V composites and V–N–C catalysts (Fig. 2) showed that the benzene-type (1170 cm−1) and quinone-type (1400 cm−1) structures40 on the main PANI chain transformed to other structures containing CN (1630 cm−1). The weak absorption bands at ca. 1020, 825, and 602 cm−1 of V–N–C catalysts were attributed to the stretching vibrations of isolated V
O groups41 and the deformation modes of V–O–V chains.42 Moreover, Fig. S1† illustrated the shape of N2 adsorption–desorption isotherms of V–N–C-600, showing the presence of a certain degree of microporous structure. The textual parameters, including surface areas and pore volumes of V–N–C catalysts were summarized in Table S1.† Increasing the pyrolysis temperature resulted in significant increase in the surface area and pore volume. Meanwhile, the pore size distributions of V–N–C catalysts were relatively broad.
The X-ray diffraction (XRD) patterns shown in Fig. 3 displayed the structures of V–N–C catalysts prepared at different temperatures. The broadened peak centers at 25° was observed, corresponding to the (002) plane of carbon material with low graphitization degree.43 By contrast, this characteristic peak exhibited in XRD patterns of V–N–C-600 catalyst was comparatively narrower than that in others, indicating pyrolysis treatment at 600 °C may lead to the formation of more ordered graphite carbon. In addition, the characteristic diffraction peaks of crystalline V2O3 were clearly found in the XRD patterns of V–N–C-1000 catalyst, though with very low crystallinity, which may be attributed to the high-temperature pyrolysis resulting in the formation of crystal phase V2O3. Moreover, Fig. S2† compared Raman spectra of V–N–C catalysts synthesized at different temperatures. As the highly ordered graphite shows a very weak D-band,44 the low ratio of the D-band to G-band integrated intensities proved the formation of more and more ordered graphite structure during the heat treatment at 400, 600 °C, which was consistent with the result of XRD tests.
X-ray photoelectron spectroscopy (XPS) measurements were conducted to elucidate the surface chemical composition of V–N–C catalysts. Fig. 4 demonstrated that the chemical composition of V–N–C catalysts was significantly different. As shown in Fig. 4e, it was clear that the increase in the pyrolysis temperature led to a sudden drop in nitrogen content, from 13.24 at% to 2.95 at%. This may be attributed to the breaking of the nitrogen–carbon bond.
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Fig. 4 XPS spectra of N 1s (a) V–N–C-400, (b) V–N–C-600, (c) V–N–C-800, (d) V–N–C-1000, (e) gross nitrogen-content of different catalysts, (f) nitrogen configurations for different catalysts. |
Nitrogen could be present in different forms of nitrogen doped carbon including pyridinic-N, pyrrolic-N, graphitic-N, quaternary-N, and pyridine-N-oxide. Fig. 4a–d showed the deconvoluted XPS spectra of N 1s of V–N–C catalysts. Meanwhile, three different signals having binding energies of 398.7 eV ± 0.2, 399.8 eV ± 0.2, and 401.0 eV ± 0.2, corresponded to pyridinic N, pyrrolic N, and graphitic N, respectively.45,46 The peak at the binding energy of 398.7 eV ± 0.2, N1, should also include a contribution from nitrogen bound to the metal (N–V), due to the small difference between binding energies of N–metal and pyridinic N.46,47 Pyridinic N (probably including N–V) and graphitic N are generally believed to participate in the activation of molecular oxygen.46–48 The N1 content increased to the maximum as the pyrolysis temperature increased from 400 to 600 °C, and then immediately began to gradually decrease with the continue increasing in the pyrolysis temperature (Fig. 4f). The pyrrolic-N (399.8 eV ± 0.2, N2) refers to the N atoms bonded with two carbon atoms, which is incorporated into five member heterocyclic rings. The N2 content quickly decreased as the pyrolysis temperature increased, which indicated that the N1 was more stable than the N2. As we know, quaternary-N (401.0 eV, N3) is the graphitic nitrogen in the centre of the heterocyclic rings, which is located in the perfect graphite plane by bonding with three carbon atoms. However, for the peak at 401.9 eV ± 0.2, N4, some researchers believed that it was contributed to the pyridine-N-oxide49 and some thought it reflected the presence of graphitic-N at the valley, which is located at the edge of the heterocyclic rings.39,50,51 It had been reported that the nitrogen oxide functionalities exhibited low thermal stability.49 Indeed, the ratio of N4 increased with the increase in the pyrolysis temperature. Therefore, this peak in this article should be assigned to graphite nitrogen, which was in agreement with the observations of Sharifi et al.51 Interestingly, the perfect graphite N3 ratio sharply decreased with the increase to 800 °C in the pyrolysis temperature, which mainly attributed to the sudden increase of the N4 ratio. It indicated that the structure of perfect graphite nitrogen-doped carbon structure transformed into other forms. Moreover, pyridine-N-oxide (403.5 ± 0.2 eV, N5) refers to N atom bonded with two carbon atoms and one oxygen atom. The N5 content fluctuated in some degree as the temperature increased.
From the XPS data, the O 1s profile could be separated into three peaks (Fig. 5). That was, there existed three types of O species, carbonyl groups, alcohol and/or ether groups, and carboxyl and/or ester groups at 531.6, 532.5 and 533.5 eV, respectively.52 The XPS spectra of V–N–C catalysts showed the binding energy of V 2p1/2 at 523.4 eV and the binding energy of V 2p3/2 in the range of 515.5–517.0 eV,30,53 indicating the existence of V4+ and V5+ on the surface of different catalysts, but no V3+ (515.1 eV). It was because the surface V3+ is easily oxidized to V4+ when exposed to air. Additionally, low content and amorphous phase of V4+ and V5+ resulted in that no corresponding diffraction peaks existed in the XRD patterns of V–N–C catalysts. Furthermore, Fig. 5e showed that the surface V contents of V–N–C catalysts were 0.83, 0.67, 0.62 and 1.04 wt% for V–N–C-400, V–N–C-600, V–N–C-800 and V–N–C-1000 catalysts, respectively. As shown in Fig. 5f, the ratio of surface V4+ of V–N–C-600 catalyst was comparatively higher, while that of V–N–C-1000 with the highest surface gross vanadium was lowest among them. The surface morphology of V–N–C-600 catalyst was determined by SEM (Fig. S3†). Furthermore, the VOx particles were uniformly incorporated in the nitrogen-doped carbon supports as shown in Fig. S4a and b.† Moreover, as illustrated by energy-dispersive X-ray spectroscopy (EDXS) analysis (Fig. S4c†), the particles contained vanadium.
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Fig. 5 XPS spectra of O 1s, V 2p (a) V–N–C-400, (b) V–N–C-600, (c) V–N–C-800, (d) V–N–C-1000, (e) gross vanadium-content of different catalysts, (f) vanadium configurations for different catalysts. |
Entry | Catalysta | V% (ICP) | Yieldb (%) | Sel.b (%) |
---|---|---|---|---|
a Reaction conditions: 10 mmol benzene, 1.4 mol% V, 0.88 g ascorbic acid, 2 g acetonitrile, 2 MPa O2, 80 °C, 24 h.b Determined by GC.c Without an addition of catalysts.d No by-product was detected.e Without ascorbic acid.f 6 h.g 12 h.h 36 h. | ||||
1c | None | 0 | Trace | —d |
2e | V–N–C-600 | 4 | Trace | — |
3 | V–N–C-400 | 4.3 | 10.1 | 98.7 |
4 | V–N–C-600 | 4.0 | 11.8 | 97.0 |
5 | V–N–C-800 | 6.4 | 10.8 | 97.0 |
6 | V–N–C-1000 | 9.5 | 9.2 | 95.6 |
7 | N–C-600 | 0 | Trace | — |
8f | V–N–C-600 | 4.0 | 7.0 | 99.5 |
9g | V–N–C-600 | 4.0 | 9.6 | 99.9 |
10h | V–N–C-600 | 4.0 | 12.6 | 97.8 |
Fig. 6 depicted the influence of reaction temperature on the direct hydroxylation of benzene to phenol over V–N–C-600 catalyst. The yield of phenol first increased as the reaction temperature increased to 80 °C and then decreased. The decrease of the oxygen solubility with an increase of temperature was one of the main reasons for this phenomenon.55 The self-oxidation of ascorbic acid as the sacrificial reductant prolonged the reaction,29 which also caused the decline in the yield of phenol. Additionally, it was found when the reaction temperature was higher than 80 °C, the selectivity of phenol sharply decreased, indicating that overoxidation of benzene prefers higher reaction temperature.
The influence of oxygen pressure was also investigated (Fig. 7). In the low pressure range, the yield of phenol was enhanced to a maximum 10.7% with the oxygen pressure increased to 3.0 MPa, which may be attributed to the larger solubility of oxygen at the higher oxygen pressure.55 However, the selectivity of phenol significantly decreased at the same time. Especially, when the oxygen pressure further increased, the selectivity and yield of phenol were both obviously decreased. It was believed that too much oxygen might cause the overoxidation of phenol, which resulted in a decrease in the selectivity and yield of phenol.
The efficacy of a heterogeneous catalyst should also be evaluated from its recyclability and stability. V–N–C-600 catalyst presented considerable recyclability towards the phenol formation with the above 98% selectivity over six catalytic cycles, as shown in Fig. 8. The yield of phenol decreased during the first running cycle, while it obviously improved by calcining the recycled catalyst under flowing nitrogen at 400 °C for 2 hours. It could be speculated that one possible reason accounting for the phenomenon was the absorption of substrate, product and high-boiling byproduct for the catalyst. Afterwards, the recycled catalyst presented nice recyclability, but a slight decrease compared with the first test, which may be due to the leaching of unstable V species (leaching of V after the first run: 17.9%, determined by ICP). Moreover, compared with fresh V–N–C-600 catalyst, the FTIR spectra, XRD patterns and V XPS spectra of the reactivated catalyst after sixth run did not show any obvious change, as shown in Fig. S5 and S6.† Considerable recyclability of V–N–C-600 catalyst could be ascribed to the presence of the interaction of nitrogen and vanadium, which avoided the vast leaching of V, generally existing in the supported vanadium catalytic oxidation.
For comparison, N–C-600 catalyst was also prepared as the above process but without addition of VO(acac)2.
After the reaction, the reaction mixture was centrifuged and the solid catalysts were recovered, following by washing with ethanol at least three times. The obtained recycled catalysts were calcined under flowing nitrogen at 400 °C for 2 hours, and then reused in the next run.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra04836b |
This journal is © The Royal Society of Chemistry 2015 |