Chenchen Li†
,
Jing Luo†,
Zhiyong Qin,
Hui Chen*,
Qiang Gao* and
Jianzhang Li*
MOE Key Laboratory of Wooden Material Science and Application, Beijing Key Laboratory of Wood Science and Engineering, College of Materials Science and Technology, Beijing Forestry University, Beijing 100083, China. E-mail: chenhui@bjfu.edu.cn; gao200482@163.com; lijzh@bjfu.edu.cn; Fax: +86-10-62338083; Tel: +86-10-62338083
First published on 19th June 2015
Eco-friendly films containing soy protein isolate (SPI), gelatin, and microcrystalline cellulose (MCC) were made by casting. Effects of MCC content on mechanical and thermal properties of MCC-reinforced SPI–gelatin (MSG) films were studied. With the increase of MCC content, thickness and tensile strength (TS) of MSG films increased, and the elongation at break (EB) decreased. MSG films containing 3.5% MCC (MSG3.5) had limit values of the thickness, TS, and EB of 108%, 351%, and 27% of those of films without MCC, respectively, while all MSG films exhibited lower moisture content and total soluble matter compared to SPI–gelatin film. The film with 1.5% MCC (MSG1.5) had the minimum value of moisture content as 16.41%, and film with 2.5% MCC (MSG2.5) had the minimum value of total soluble matter as 24.87%. Scanning electron microscope photomicrographs showed that MCC dispersed well in the SPI–gelatin matrix, and the films had a relatively smooth surface. Blending of 2.5% MCC caused a rough and uneven surface, resulting in a more ductile failure of MSG2.5 films. Attenuated total reflectance-Fourier transform infrared spectroscopy revealed that there was no intermolecular association via chemical bonds between MCC and SPI–gelatin. Thermo-gravimetric analysis showed that the thermal degradation of MSG films initiated at higher and ended at lower temperature than the SPI–gelatin film. Data from differential scanning calorimetry scans indicated that MSG films had a smaller degree of crystallinity, which was also confirmed by test results of a dynamic mechanical analyzer. Blending MCC with SPI–gelatin film has been successful in obtaining better mechanical and thermal properties as well as reduced moisture sensitivity. In addition, the films became more transparent, and transmittance was improved.
Soy protein isolate (SPI) is a kind of abound, inexpensive, biodegradable, and nutritional raw material.9 It is a mixture of proteins with different molecular properties. The two major globulins present in the SPI, 7S and 11S, amounting about 37% and 31% of the total extractable protein, have a good film-forming ability.10 Many researchers have confirmed SPI–based film have a certain mechanical strength and oxygen, water barrier properties in the presence of the plasticizer, which is widely used in the area of food engineering.11,12 However, the film obtained from unmodified SPI is very brittle and colored, and have relatively poor mechanical properties and moisture barrier properties, which is a critical issue for commercial applications.13,14 Gelatin (G) is another eco-friendly material obtained by partial degradation of collagen. It has been added to SPI to form composite films.12,15 All films were weakly colored and more extensible than the unmodified SPI films.16,17 Unfortunately, the low water resistance and the extremely high solubility of SPI–gelatin films hinder the application of this composite films.18
Microcrystalline cellulose (MCC) is a commercially available material prepared by acid hydrolysis of wood fiber, back-neutralization with alkali, and spray-dried.19 The resulting particles are porous, about 10–50 μm in diameter, with a high cellulose content and higher crystallinity. They are composed of aggregate bundles of multi-sized cellulose micro-fibrils that are strongly hydrogen bonded to each other.20–22 Recently, MCC has been successfully applied as a new kind of filler, because the reinforcing phase shows both a high aspect ratio and bending strength in synthetic and natural matrices. For example, MCC has been used as reinforcement in thermoplastic starch/poly(butylene adipate-co-terephthalate) films,23 citric acid modified potato starch films,24 and composite edible films based on hydroxypropyl methylcellulose.25 Despite numerous studies on composite films of MCC, there have been few reports on MCC reinforced SPI films.26
To improve the mechanical properties and moisture barrier properties of SPI films, in this work, the functional merits of MCC and gelatin were employed. MCC-reinforced SPI–gelatin (MSG) composite films were prepared. Effect of MCC content on film properties was investigated. Difference in properties including moisture content, total soluble matter, mechanical property, thermal property, and microstructure between SPI–gelatin film and MSG film were analyzed to explore the MCC-reinforced mechanism.
SPI solution and gelatin solution were mixed together under constant stirring with the ratio of 2
:
1, adding certain amount (0, 0.5, 1.5, 2.5, 3.5% w/w, respectively) of MCC to get MSG film-forming solution. Table 1 shows the content of different samples. MSG film-forming solution was then placed under ultrasonic for about 5 min to remove bubbles. MSG solutions (40 mL) were cast onto Teflon-coated plates, and then dried at 45 °C for 20 h in a vacuum drying oven (Yiheng Scientific Instruments Equipment Co., Ltd. Shanghai, China). All films were standing at room temperature for 48 h after peeled off from plates. Films were named as MSGX, where X corresponds to the percentage content of MCC added.
| Sample | SPI (g) | Gelatin (g) | MCC (g) | Gly (g) | Water (g) |
|---|---|---|---|---|---|
| G | 0 | 2.0 | — | 1.0 | 37.0 |
| SPI | 2.0 | 0 | — | 1.0 | 37.0 |
| MSG0 | 2.0 | 1.0 | 0 | 1.0 | 36.0 |
| MSG0.5 | 2.0 | 1.0 | 0.2 | 1.0 | 35.8 |
| MSG1.5 | 2.0 | 1.0 | 0.6 | 1.0 | 35.4 |
| MSG2.5 | 2.0 | 1.0 | 1.0 | 1.0 | 35.0 |
| MSG3.5 | 2.0 | 1.0 | 1.4 | 1.0 | 34.6 |
| MC (%) = [(Wi − W0)/W0] × 100 | (1) |
| TSM (%) = [(Wi − Wf)/Wf] × 100 | (2) |
δ = E′′/E′) were recorded as a function of temperature. Glass transition temperature (Tg) was determined as the temperature at which tan
δ attained its peak value.
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| Fig. 1 Photographs of the prepared gelatin (G), SPI, and MSG (with 0, 0.5, 1.5, 2.5 and 3.5% MCC content) films. | ||
To evaluate the effect of MCC on MSG films, different film properties such as thickness, MC and TSM were evaluated. Table 2 shows the results. All the films containing SPI have similar thickness, which were thicker than the film made from gelatin or SPI alone, and significantly different from gelatin film. Moreover, due to the porosity of MCC, thickness of MSG films increased with the increasing content of MCC. Film containing both SPI and gelatin exhibited significantly lower water content than that of the film containing SPI or gelatin alone. With different amount of MCC in the composite films, the water content decreased first, and then increased. Film with 1.5% MCC had the lowest MC of 16.41%. This effect is mainly owing to its properties of reversible absorbency. MCC chemically is a poly-hydroxyaldehyde. When the amount of MCC is below a critical value, it presents the hydrophobicity, otherwise it shows the hydrophilicity.28
| Film | Thickness (μm) | MC (%) | TSM (%) | E (MPa) |
|---|---|---|---|---|
| a a,b,c,d Different letters in the same column indicate significant differences (p < 0.05). | ||||
| Gelatin | 193 ± 18.49c | 20.28 ± 9.07a | 60.13 ± 3.51a | 45.32 ± 3.28c |
| SPI | 277 ± 28.12b | 20.89 ± 8.91a | 33.41 ± 1.36bc | 66.11 ± 5.09bc |
| MSG0 | 271 ± 32.41b | 18.88 ± 9.17b | 36.25 ± 3.77b | 47.52 ± 4.27c |
| MSG0.5 | 281 ± 36.32ab | 16.59 ± 9.79c | 33.08 ± 7.39bc | 61.44 ± 5.44bc |
| MSG1.5 | 284 ± 41.45ab | 16.41 ± 9.93c | 32.97 ± 6.64c | 75.21 ± 5.17b |
| MSG2.5 | 288 ± 40.12ab | 16.81 ± 8.75c | 24.87 ± 7.19d | 107.35 ± 6.13 ab |
| MSG3.5 | 293 ± 45.63a | 17.54 ± 7.66bc | 28.07 ± 5.89cd | 120.03 ± 7.22a |
It was also observed that TSM values of SPI–gelatin composite film was between the value of SPI and gelatin films. MCC content of 1.5% and 2.5% has significantly effect on the total soluble material of MSG film. MSG2.5 films had the lowest TSM of 24.87%, approximately 11.38% decrease with respect to the composite films without MCC. This effect is particularly important. When MCC content reaches to a proper value, this film could be more resistant in the wet state.
Mechanical properties were evaluated by TS, EB and Young's modulus (E) from the stress–strain curves of each film. As observed from Fig. 2, TS values increase significantly with the increase of MCC content. TS values reached to 5.94 MPa when there was 3.5% MCC in the composite film, which was about 3.5 times of that of MSG0. Whereas, EB values reduce to 25.7% at MSG3.5, which was 0.27 times of that of MSG0, making it a less deformable films. To Young's modulus, only MSG0, MSG1.5, and MSG3.5 showed significant differences (Table 2). The increased Young's modulus of film MSG3.5 indicates that the film became stiffer when the content of MCC was 3.5%. From above results, MSG2.5 have TS of 4.34 MPa, EB of 45%, TSM of 24.87%, and E of 107.35 MPa comparing to 1.69 MPa, 95.4%, 36.25% and 47.52 MPa of MSG0 films respectively, inducing a relatively better films with good mechanical properties.
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| Fig. 2 The TS and EB curves of SPI, gelatin (G), and MSG (with 0, 0.5, 1.5, 2.5 and 3.5% MCC content) films. | ||
The high crystallinity of MCC with the presence of unfolded proteins of high-molecular weight, and poly-disperse nature of gelatin results in a film of considerable thickness, with noticeably improvement of tensile strength.23,29 When MCC were introduced at low concentrations (0.5%), gelatin aggregation as well as SPI–gelatin interactions continues to hold sway, leading to indistinctive reinforcement of the composite film. As the content of MCC increased, the consequent formation of hydrogen bond and interpenetrating network between MCC and SPI–gelatin composite enhanced the film's mechanical properties.30 The TS and TSM results indicate that MSG2.5 had the relatively high resistance to water as well as superior mechanical properties.
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| Fig. 3 SEM photomicrograph of the fractured surface of the films: (a) SPI films, (b) MSG0, (c) MSG0.5, (d) MSG1.5, (e) MSG2.5, and (f) MSG3.5. | ||
O stretching at 1634 cm−1 (amide I), N–H bending at 1538 cm−1 (amide II), C–H deformation at 1401 cm−1, and the C–N stretching (amide III) at 1238 cm−1 still exist in the SPI–gelatin composite films.32 Comparing with SPI film, it was observed that peaks of amide I and II in MSG2.5 films showed a slight shift to lower wavenumber. It suggested that the polarity decreased as more hydrogen bonds formed between gelatin, MCC and protein molecules. The characteristic C–H stretching of CH2 and CH3 at 2931 and 2877 cm−1 in SPI–gelatin and MSG2.5 films also varied significantly. These data indicated that inter- and intra-molecular hydrogen bonding has been formed between protein chains and polar groups, and further demonstrated that the protein structure changed from compact to unfolded.
The spectra of MCC exhibited a broad absorption band at 3332 cm−1, which corresponded mainly to stretching vibrations of the OH groups from adsorbed water molecules as a result of the great hygroscopicity of this material. The peak at 2890 cm−1 appeared due to C–H stretching. The bands at 1428 and 1315 cm−1 were attributed to the asymmetric CH2 bending and wagging.33 Moreover, the peak at 1205 cm−1 is due to the OH in-plane bending vibration. The sharp peak appearing at 1160 cm−1 in MCC can be attributed to the bending mode of C–CH2–C, which also appeared in the composite films with MCC. There was no new peak produced in MSG2.5 films, indicating that the reinforcement of MCC to the composite films was not caused by chemical reaction. The reinforced properties of MSG2.5 films are attributed to the effects of hydrogen bonds or electrostatic interaction and/or hydrophobic nature from protein–gelatin and protein–MCC molecules.
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| Fig. 5 TGA scans of MCC, gelatin, SPI and MSG (with 0, 0.5, 1.5, 2.5, and 3.5% MCC content, respectively) films. | ||
As the DTG thermogram showed in Fig. 5b, the MSG0 films started to degrade at 141.15 °C and end at 369.40 °C. The MSG0.5 films degraded at 183.11 °C and ended at 382.69 °C. The MSG3.5 films degraded at 189.59 °C and ended at 369.61 °C. The whole time of degradation process not only delayed, but also decreased with the increase of MCC content. Moreover the percentage weight loss dropped faster corresponding to the growth of MCC content. TGA indicate that the thermal stability of the MSG films improved with the addition of MCC.
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| Fig. 6 DSC thermograms of MCC, SPI, gelatin, MSG (with 0, 0.5, 1.5, 2.5, and 3.5% MCC content, respectively) films. | ||
When different polymers are mixed, they will interact with each other, either by combing together or by separating apart, called associative (synergistic) or segregative (antagonistic) effects, respectively. Structural incompatibilities films can occur when disrupted matrix apparently act as inactive filler. In addition, synergistic effect in composite films can also occur when either of the two components is structurally compatible with each other or one component acts as active filler, such as MCC. When low concentration of MCC (0.5%) was added, the MCC dispersed the soybean protein concentrate matrix, which maintained its integrity. Increasing the MCC mass percentage to 1.5% resulted in hydrogen bond between the soybean protein concentrate network which still appeared to be in a continuous phase in the matrix. When the MCC mass percentage was increased further, the MCC disperse in the soybean protein isolate, forming network with SPI–gelatin composite. Further increasing the MCC content more than 2.5% resulted in the formation of a new phase which keeping the main endothermic peaks of the initial composite without the former endothermic peak at 66.39 °C. The shape of the melting peak also depended on the moisture content in the sample.35 The moisture content of these DSC samples was shown in Table 2. These DSC results further demonstrated that SPI–gelatin and MCC are merged during heating.
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| Fig. 7 DMA thermograms storage modulus (a) and tan delta (b) of SPI and MSG (with 0, 0.5, 1.5, 2.5, and 3.5% MCC content, respectively) films. | ||
Effects of temperature on tan delta showed a significant increase in Tg value (Fig. 7b). SPI films had a tan delta peak value of 85.3 ± 1.7 °C. The tan delta peak value increased as MCC content increase to 2.5% and then decreases with further increase in MCC content to 3.5%. This is attributed to reduced mobility of biopolymer chains of SPI in the SPI–gelatin matrix. The magnitude of tan delta peak is an indication of the motion of polymer chains in amorphous phase.37 The broad peak with reduced magnitude at higher MCC contents can be attributed to the restricted motion of biopolymer chains of SPI due to the existence of excessive MCC. This is consistent with the lowest EB of MSG3.5.
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| Fig. 8 Schematic illustrations of the relationship between the dispersion state and reinforcement effect of MCC in MSG film. | ||
Based on SEM, FTIR and DMA measurements, the dispersion states of MCC in SPI varied with MCC content. Considering from the protein structure, gelatin has a fibrous tertiary structure then forms a triple helical, cross-linked quaternary structure, thus can form a soft, flexible and elastic gel.38 On the other hand, SPI is a complex mixture of proteins with widely different molecular properties. Most soy proteins are globulins. Thus SPI is a less organized matrix. In the gelling and film forming process, gelatin can re-nature and, re-acquire part of the triple helix structure of the collagen, which is a protein with a high degree of organization. With 0.5% MCC, MCC chains are considered to align parallel to the surface of regenerated composite film and are homogeneously distributed in SPI–gelatin matrix without intercontacts. With increasing of MCC content, the effect of hydrogen bond between MCC, gelatin and SPI increased. The crystalline phase or the ordered region of gelatin and SPI, changed to amorphous phase or more disordered region easily, and thus producing the well uniform distribution and better interpenetrating network in MSG films. When MCC content was between 2.5% and 3.5%, the uniform dispersion and a certain degree of alignment of MCC chains in the SPI–gelatin matrix occurred. The well-organized aggregation of SPI–gelatin matrix with MCC chains, together with the strong interpenetrating between SPI and gelatin matrix significantly enhance the mechanical properties of the regenerated MSG films.
Footnote |
| † These authors contributed equally. |
| This journal is © The Royal Society of Chemistry 2015 |