Shu-Dong Wang†
*ab,
Qian Ma†b,
Hua Liu*b,
Ke Wangb,
Liang-Zhong Lingc and
Ke-Qin Zhang*a
aNational Engineering Laboratory for Modern Silk, College of Textile and Clothing Engineering, Soochow University, Suzhou 215123, P. R. China. E-mail: sdwang1983@163.com; kqzhang@suda.edu.cn
bJiangsu Research and Development Center of the Ecological Textile Engineering and Technology, College of Textile and Clothing, Yancheng Institute of Industry Technology, Yancheng 224005, P. R. China. E-mail: sdwang1983@163.com; ycfylh@126.com
cJiangsu Yueda Nanwei Textile Technologies Limited Company, Yancheng 224007, P. R. China
First published on 14th April 2015
Cellulose acetate (CA) composite ultrafine fibers containing different TiO2 nanoparticle (NP) contents were synthesized via electrospinning for effective dyeing water treatment. Morphology, chemical composition, microstructure, thermal properties and photocatalytic degradation efficiency of the fabricated composite ultrafine fibers were investigated. Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM) images revealed that TiO2 NPs were evenly dispersed on or into the composite ultrafine fibers and the distribution became denser as the concentration of TiO2 NPs increased. This was also confirmed by Energy Dispersive Spectrometry (EDS), X-ray diffraction (XRD) and Fourier Transform Infrared Spectrometry (FTIR) analyses. Moreover, the results of XRD showed that the crystal structure of the TiO2 NPs was tetragonal anatase and the TiO2 NPs enhanced the amorphous phase of the electrospun composite ultrafine fibers. FTIR indicated that the introduction of TiO2 did not affect the hydrophilic properties of CA and some interaction took place between CA and TiO2. Thermal gravimetric (TG) analysis showed that the addition of TiO2 improved the thermal stability of the CA ultrafine fibers, and a higher thermal stability could be achieved with a higher TiO2 content. Photocatalytic degradation of the dye showed that a higher reaction constant of the photocatalytic degradation of the dye could be obtained with a higher TiO2 content, with a degradation efficiency of the CA composite ultrafine fibers with 5 wt% TiO2 as high as 90% after 240 min degradation. The composite ultrafine fibers were effective for cycling use in dyeing water treatment.
In order to solve this problem, great attention has been focused on incorporating TiO2 NPs into some polymer carriers by means of nanotechnologies, such as self-assembly, phase separation, sol–gel, and electrospinning. During these fabrications, electrospinning has been paid much attention to because it can prepare three-dimensional nano-scale nonwoven mats with an extremely large surface-to-volume and high porosity. Moreover, the composition and structure can be controlled to achieve desired properties and functionality. The electrospinning ultrafine fibers, which not also combine the photocatalytic function of TiO2 and the nanofiltration function, but also better exhibit the photocatalytic function of TiO2 due to the increasing surface-area-to-volume ratio may provide a sufficient area for interaction without agglomeration of NPs. Moreover, reuse of TiO2 can be achieved as the electrospinning nonwoven mats as carriers.11,12 To date, there are some reports about electrospinning nonwoven mats incorporating TiO2 NPs for water treatment using some polymer carriers, such as PAN, nylon-6, PVA, and so on.13–17 However, all issues with these membranes are their hydrophobicity which leads to severe membrane fouling and decline of permeability.18 Although high fouling tendency of these membranes can be reduced by changing forming method, their porous structure disappears as well.19 Among all the polymers, cellulose and its derivatives are considered of significant industrial importance with some prominent advantages such as low cost, biodegradability, good mechanical properties, nontoxicity, and high stability to most organic solvents.20 Moreover, they have high density of hydroxyl groups which will make them less prone to organic fouling.18 So far, few studies are available on utilization of the natural anti-fouling property and the photoactivity of the TiO2/cellulose nanocomposite.
Therefore, the focus of this work is to prepare CA composite membranes with TiO2 NPs using electrospinning of blend of these materials for dyeing water treatment. In order to obtain better dispersion of TiO2 in CA solution, ultrasonic irradiation was employed. Aqueous methyl blue (MB) was used to test photocatalytic activity of membranes with different TiO2 contents. Macro–micro structures and physicochemical properties of the electrospinning CA/TiO2 ultrafine fibers were analyzed by SEM, TEM, EDS, XRD, FTIR and TG. The photocatalytic degradation efficiency of the fabricated composite ultrafine fibers was investigated. The test results show that the CA/TiO2 nonwoven mats are appropriate candidates for dye waste water treatment.
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Fig. 1 Schematic illustration of the process for preparing CA composite ultrafine fibers with different TiO2 contents. |
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Fig. 3 SEM images of the electrospinning CA/TiO2 composite ultrafine fibers with various TiO2 contents: (a) 0 wt%, (b) 1 wt%, (c) 3 wt%, (d) 5 wt%. |
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Fig. 4 Diameter distribution of the electrospinning CA@TiO2 ultrafine fibers with different TiO2 content. |
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Fig. 5 EDS spectrum and distribution of titanium element of the electrospinning CA/TiO2 composite ultrafine fibers with various TiO2 contents: 0 wt% (a), 1 wt% (b), 3 wt% (c), 5 wt% (d). |
The internal morphology and the dispersion of TiO2 NPs on or into the fibers were further investigated by TEM, presented in Fig. 6. We can draw the same conclusion as the SEM and EDS analysis that the incorporation percentage of TiO2 NPs on or into the ultrafine fibers increased as the concentration increased. However, agglomeration also occurred as the content of TiO2 NPs increased. This is due to that it is easier to get aggregated if the NP content is too high. Meanwhile, it is known that TiO2 is easy to form agglomerates because of its extremely large surface area which provides a tremendous driving force for particle bonding.19 But this condition can be improved with a longer sonication.9
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Fig. 6 TEM images of the electrospinning CA/TiO2 composite ultrafine fibers with various TiO2 contents: 0 wt% (a), 1 wt% (b), 3 wt% (c), 5 wt% (d). |
Fig. 7 showed the XRD patterns of CA/TiO2 composite ultrafine fibers with various TiO2 contents. As seen in Fig. 6a, the broad peaks appeared below 2θ = 20° in the pure CA ultrafine fibers, corresponding to the semicrystalline structure of CA nonwoven mats.23 XRD pattern of the composite nonwoven mats (Fig. 7b–d) exhibited new reflection peaks at 2θ = 25.3°, 37.8°, 48°, 54° and 55.09°, which were attributed to TiO2 phase with tetragonal anatase structure.22,24 As a result, TiO2 NPs were successfully incorporated into the ultrafine fibers. Most important is that the anatase structure is more conducive to the photocatalysis than that of the rutile structure. The peak intensities of the crystalline anatase TiO2 were lower than those of the semicrystalline CA due to the small amount of TiO2 in the composite ultrafine fibers. Besides, as can be seen from Fig. 7b–d, the peak intensity belong to CA component of the composite ultrafine fibers were gradually getting weaker and even disappear while those of TiO2 gradually getting stronger as content of TiO2 NPs increased, revealing that the addition of TiO2 NPs enhanced the amorphous phase of the electrospinning composite ultrafine fibers. This can be explained that the existence of TiO2 NPs hinders the generation of crystal lattice and lead to the decrease of CA crystallinity.
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Fig. 7 XRD spectrum of the electrospinning CA/TiO2 composite ultrafine fibers with various TiO2 contents: 0 wt% (a), 1 wt% (b), 3 wt% (c), 5 wt% (d). |
To better understand interaction between TiO2 and CA during sample preparation, we further evaluated the mats through FTIR and the spectra were shown in Fig. 8. It can be seen that all the samples showed the characteristic peaks of CA at 3500 cm−1 for –OH, 2960 cm−1 for –C–H, 1750 cm−1 for >C–O and 1250 cm−1 and 1040 cm−1 for –C–O– respectively.25 Seen from Fig. 8b–d, after the incorporation of TiO2 NPs, the intensity of peaks for –OH at 3500 cm−1 and –C–H at 2960 cm−1 remained same, while those for >C–O at 1750 cm−1 and –C–O– at 1250 cm−1 and 1040 cm−1 obviously were stronger as the content of TiO2 increased, which revealed that the introduction of TiO2 did not affect the hydrophilic property of CA, and new >C–O and –C–O– formed between TiO2 and CA.26 The hydrophilic property of the ultrafine fibers could be proved by the contact angle (Fig. 9). As shown in Fig. 9, the water droplet quickly spread and wetted the pure CA ultrafine fibers were observed, indicating the CA ultrafine fibers were hydrophilic. With the introduction of TiO2, the contact angle of the composite ultrafine fibers increased, and when the concentration of TiO2 increases to 5 wt%, the contact angle increased to 61.9 ± 4.3°. Although the contact angle increases, the composite ultrafine fibers were still hydrophilic. Additionally, the broad peak at 569 cm−1 ranging from 400 cm−1 to 1000 cm−1 was the characteristic peak of neat TiO2 NPs, which is assigned to the vibration of Ti–O.27 It verified that anatase TiO2 NPs have been successfully incorporated into composite ultrafine fibers. Furthermore, it can be seen that with increasing TiO2 percentage in the composition, the specific peaks of TiO2 between 400 cm−1 to 1000 cm−1 were more intensive.
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Fig. 8 FTIR spectrum of the electrospinning CA/TiO2 composite ultrafine fibers with various TiO2 contents: 0 wt% (a), 1 wt% (b), 3 wt% (c), 5 wt% (d). |
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Fig. 9 Contact angle of the electrospinning CA/TiO2 composite ultrafine fibers with various TiO2 content. |
Thermal stability of electrospinning composite ultrafine fibers was evaluated by TG. Fig. 10 showed the TG curves of CA/TiO2 composite ultrafine fibers with various TiO2 contents. For the pure CA ultrafine fibers, the initial decomposition temperature was 275 °C, which was lower than that of CA/TiO2 composite ultrafine fibers. It indirectly confirmed the successful incorporation of TiO2 NPs. From the curves, it can be noted that the composite ultrafine fibers displayed single-stage degradation, which showed the better thermal stability of composite ultrafine fibers. The decomposition temperature of composite ultrafine fibers containing 5 wt% TiO2 was lower when compared with CA composite ultrafine fibers containing 1 and 3 wt% TiO2, this was due to the greater amount of TiO2 NPs in composite ultrafine fibers caused a greater reduction in the crystallinity of CA. This could be proved by the crystallinity of the electrospinning membranes. The crystallinity of pure CA is 34.5%, and overall crystallinity of composite electrospinning membranes with TiO2 of 1, 3 and 5 wt% is 39.7%, 44.5% and 49.1% respectively. However, the ratio of crystallinity of the CA in the composite electrospinning membranes with TiO2 of 1, 3 and 5 wt% is 28.2%, 16.5% and 3.2% respectively. Nevertheless, weight loss of composite ultrafine fibers containing 5 wt% TiO2 was still the least, with the percentage were about 90%, 85%, 80%, 60% respectively for 0, 1, 3, 5 wt% TiO2 content. Obviously, the addition of TiO2 improved the thermal stability of CA ultrafine fibers, and residual weight of the composite increased with the increase of TiO2 content. Due to the temperature of the dye waste water is high, the thermal stability of the CA/TiO2 nonwoven mats is fit for the high temperature.
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Fig. 10 TG graphs of electrospinning CA/TiO2 composite ultrafine fibers with various TiO2 contents: 0 wt% (a), 1 wt% (b), 3 wt% (c), 5 wt% (d). |
Catalytic activity of the CA composite ultrafine fibers with different TiO2 contents was compared by the photocatalytic degradation of MB dye under the irradiation of UV lights. As shown in Fig. 11a–d, the intensity of the absorption for all samples decreased to various extents as the degradation of MB. But the intensity of the absorption for all samples at 627 nm was the most intensive at different degradation time, which showed MB had a characteristic absorption peak at 627 nm and the intensity of the absorbance at 627 nm was proportional to the concentration of MB in the solution. Therefore, the rate of degradation reaction can be determined by measuring the intensity of the absorbance of the MB solution at 627 nm. The degradation of MB followed the first-order reaction kinetics, which can be defined as ln(C/C0) = kt, where C, C0, k, t is the concentration after certain reaction time, initial MB concentration, the rate constant and reaction time, respectively. Fig. 11e showed the reduction rate (C/C0) of MB containing CA composite ultrafine fibers with different TiO2 contents under the irradiation of UV lights. It is clear that insignificant degradation of MB occurred when neat CA was irradiated with UV lights, whereas the efficiency of the TiO2/CA composite ultrafine fibers increased variously by the deposition of different TiO2 contents. For CA ultrafine fibers with 0, 1, 3, 5 wt% TiO2 contents, concentration of MB reduced by about 5%, 20%, 65%, 90% respectively after 240 min degradation. From Fig. 11f, the reaction constants k for CA ultrafine fibers with 0, 1, 3, 5 wt% TiO2 contents were calculated 0.00052, 0.00113, 0.00558 and 0.00801 min−1 respectively. Evidently, a higher reaction constant of the photocatalytic degradation of MB can be obtained by CA ultrafine fibers containing higher TiO2 contents.
Fig. 12 showed photographs of CA ultrafine fibers containing different TiO2 contents before and after used for MB degradation and color change of MB containing CA ultrafine fibers with different TiO2 contents after 240 min degradation. Compared Fig. 12a with Fig. 12b, no obvious size changes for all samples were found after used for MB degradation except pure CA sample got blue color on it, which is due to CA's good hydrophilic property. Seen from Fig. 12c, MB dye decolored more thoroughly as TiO2 content increased, and the color changed from blue to completely transparent when its content reached 5 wt%.
Fig. 13 showed the morphology of electrospinning ultrafine fiber webs after used for MB degradation. When compared to the SEM images of the samples before used for MB degradation in Fig. 3, the morphological and fibrous structure of the CA composite ultrafine fibers after degradation were well maintained, and there was no adhesion between the fibers. Moreover, it can be seen from Fig. 13b–d that the TiO2 NPs could be clearly observed to be deposited on/in the ultrafine fibers. Furthermore, it also can be seen form the results of EDS that titanium element distributed uniformly in the whole electrospinning membrane, indicating that the TiO2 NPs distributed uniformly on/in the ultrafine fibers. As shown in Fig. 14, the MB removal rate of CA/TiO2 composite ultrafine fibers with 1, 3 and 5 wt% TiO2 NPs had only decreased a little within 5% after 5 cycles. Therefore, the as-spun CA/TiO2 composite ultrafine fibers were confirmed to be effective for cycling use in dyeing water treatment.
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Fig. 14 Recycling test of the electrospinning CA/TiO2 composite ultrafine fibers with various TiO2 contents on the MB removal rate under 240 min of UV light irradiation. |
For better understanding photocatalytic activity of TiO2 NPs, the degradation mechanism of MB was illustrated in Fig. 15. As illustrated in Fig. 15, the CA/TiO2 nanocomposite absorbed radiation of energy corresponding to its band gap and generated electron–hole pair. Then, the injected electrons might react with –OH or H2O to form ˙OH free radicals. The strong oxidative ˙OH radicals along with some holes would ultimately oxidize MB and remove it from the water.
Footnote |
† These authors contributed equally to this publication. |
This journal is © The Royal Society of Chemistry 2015 |