Loubna Bounababc,
Olalla Iglesiasb,
Elisa González-Romeroc,
Marta Pazosb and
M. Ángeles Sanromán*b
aDépartement de Chimie, Faculté des Sciences, Université Abdelmalek Essaâdi, 93030 Tétouan, Morocco
bDepartamento de Ingeniería Química, Universidad de Vigo-Campus Vigo, 36310 Vigo, Spain. E-mail: sanroman@uvigo.es; Fax: +34 986 812380; Tel: +34 986 812383
cDepartamento de Química Analítica y Alimentaria, Universidad de Vigo-Campus Vigo, 36310 Vigo, Spain
First published on 25th March 2015
The degradation of m-cresol (MC) has been investigated by a heterogeneous electro-Fenton process using iron loaded activated carbon (Fe-AC) as the heterogeneous electro-Fenton catalyst. Experimental results demonstrated that MC was effectively removed through an electro-Fenton process. Calculated TOC removal and overall energy consumption showed that the use of a low iron concentration (28 mg L−1) increases the efficiency of the process. The reactions followed a pseudo-first order kinetic equation and kinetic coefficients confirm that the MC reduction, when it is alone, is faster than in the presence of a similar compound, tert-butylhydroquinone (TBHQ) (from 0.0935 to 0.0692 min−1); therefore TBHQ exerts an antioxidative protection effect. In all cases, it is concluded that heterogeneous electro-Fenton treatment with Fe-AC follows a two-step process: adsorption and oxidation; allowing removal rates higher than in the literature. In addition, the reusability of this catalyst was demonstrated by operating it in continuous mode. Finally, LC-MS analysis allowed the development of a plausible degradation route.
Nowadays, electrochemical advanced oxidation processes (EAOPs) provide an alternative that do not require the addition of reagent due to its generation from redox reactions.14 Electro-Fenton has been reported as the most economic and promising EAOP for the treatment of a wide variety of organic pollutants.15–19 The performance of this process is based on the electrochemical in situ generation of H2O2 from the continuous aeration on the cathode (eqn (1)). Fe2+ present on the media catalyst the in situ generation of highly oxidant hydroxyl radicals from H2O2 (eqn (2)), furthermore Fe2+ is continuously recycled by a direct cathodic reaction as shows eqn (3). The hydroxyl radicals produced are highly oxidative and non-selective molecules that degrade the organic matter.20–22
O2 + 2H+ + 2e− → H2O2 | (1) |
H2O2 + Fe2+ → HO˙ + OH− + Fe3+ | (2) |
Fe3+ + e− → Fe2+ | (3) |
A crucial parameter for ensuring the appropriate performance of the electro-Fenton process is the electrode material. Several articles reported the removal of m-cresol by electro-Fenton process using GDE, Ti/SnO2–Sb2O5–IrO2 and PbO2 electrodes.2,23 However, the last reports determined that boron-doped diamond electrodes (BDD) are the most promising anode for EAOPs because they have significant characteristics, such as corrosion stability, low adsorption properties and great oxidizing power to remove organic pollutants.24–26 It can be ascribed to its high O2-overpotential, which allows the generation of high yields of the strong oxidant hydroxyl radical (BDD–HO˙) adsorbed on its surface from water oxidation (eqn (4)).25,27,28
BDD(H2O) → BDD–HO˙ + H+ + e− | (4) |
Cathode material should optimize the generation of H2O2 among other reduction reactions. Among the different materials that can be used as cathode, foam materials have higher reaction surface, thus the use of nickel foam as cathode can improve the production of hydroxyl radicals; furthermore the presence of nickel produces an additional H2O2 generation from the superoxide radical (eqn (5) and (6)).29
Ni + 2O2 → Ni2+ + 2 ˙O2− | (5) |
˙O2− + e− + 2H+ → H2O2 | (6) |
Industrial activities constantly produce wastewaters that need a treatment. Therefore, it is necessary to validate an adequate technique to continuously remediate polluted streams. In the electro-Fenton process iron on solution gets away on the outflow. Therefore, it is further necessary to improve the electro-Fenton technology in order to reduce this problem and reduce the investment and operation costs. Several studies have focused on the immobilization of iron on supports with physical characteristics that avoid its lost.15,30 Activated carbon (AC) is characterized by its great absorption capacity and it has already been used as iron support with different environmental applications.31–33 In order to overcome the main drawback of the electro-Fenton process operating in continuous mode in this study the use of iron loaded in AC (Fe-AC) is considered a workable solution.
The aim of this work is to design an electro-Fenton continuous reactor with BDD as anode and nickel foam as cathode to treat polluted effluents in a continuous mode at the bench scale using Fe-AC as Fenton catalyst. To analyse the technique's capacity, m-cresol and tert-butylhydroquinone were used as model pollutants.
Fe-AC was characterized by Scanning Electron Microscopy (SEM) performed on a JEOL JSM-6700F equipped with an Energy Dispersive Microanalysis (EDS) Oxford Inca Energy 300 SEM using an accelerating voltage of 20 kV (Electron Microscopy Service, C.A.C.T.I., University of Vigo).
The concentrations of MC and TBHQ were quantified by means of HPLC (Agilent 1100) equipment with an XDF-C8 reverse-phase column (150 × 4.6 mm i.d., 5 μm). Prior to injection, the samples were filtered through a 0.45 μm Teflon filter. The injection volume was set at 10 μL, and the gradient of eluent (acetonitrile/water with a 1.5% of acetic acid) was pumped at a rate of 1 mL min−1 for 20 minutes. Detection was performed with a diode array detector at 274 nm for MC and 292 nm for TBHQ, and the column was maintained at room temperature.
In order to identify the transformation products obtained in the MC degradation several samples were analyzed with an LC-MS (Agilent 1100) equipment with a LC column ZORBAX. Filtration through a 0.45 μm Teflon filter was done before the injection. In this case the isocratic eluent was 90 (water):
10 (acetonitrile) that was pumped at a rate of 0.5 mL min−1 for 40 minutes. Detection was carried out with a diode array detector at 218 nm and the column temperature was maintained at 23 °C. The coupled mass spectrometer employed was a Hewlett-Packard 5989B with a detection range from 10 to 2000 Da.
Total organic carbon (TOC) in aqueous solutions was determined by using a Lange curette test (LCK 380) in a Hach Lange DR 2800, according to stand method DIN 38409-H3. The sample was introduced in the Lange cuvette. Under the conditions of the test, the carbon forms carbon dioxide, which diffuses through a membrane into an indicator solution. The change of color of the indicator solution is evaluated photometrically.
H2O2 concentration was determined by the titanium oxalate method.35 The method is based on the generation of a yellow-orange titanium(IV) peroxide complex with a maximum absorbance at 400 nm. Thus, 2 mL of sample are mixed with 0.25 mL of sulphuric acid (0.5 mmol L−1), 0.2 mL of potassium titanium oxide oxalate dehydrate (0.14 mol L−1) and 0.05 mL of distilled water for a final volume of 2.5 mL, after 5 minutes the absorbance was measured spectrophotometrically. All reagents were provided by Sigma-Aldrich (Barcelona, Spain).
![]() | (7) |
In order to verify the adsorption of iron onto AC a Scanning Electron Microscopy and Energy Dispersive Spectrometry (SEM/EDS) was performed. EDS is an analytical technique used for the elemental analysis or chemical characterization of a sample. As can be seen in the SEM images (Fig. 2), AC has high porosity and consequently a good adsorption capacity. In addition, EDS spectral analysis confirms the increasing of iron onto the Fe-AC after the adsorption process. The elementary composition of the AC indicates that there is not iron with a carbon content of 89.19%, however this value change after the adsorption and the composition of Fe-AC is 84.61% of carbon and the iron concentration increased up to 2.53%. These results reflected that iron specie remained homogeneously onto the AC structure (Fig. 2B).
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Fig. 2 (A) Scanning electron microscopy (SEM) image of Fe-AC and (B) Fe mapping of energy dispersive scanning spectroscopy (EDS) of Fe-AC. |
The electro-Fenton process with Fe-AC was conducted in batch mode with two initial iron concentrations 46 mg L−1 and 28 mg L−1 on Fe-AC. Fig. 3 shows the profile of MC reduction along the treatment time. As can be observed, the heterogeneous electro-Fenton with a lower iron concentration on Fe-AC improves the rate of MC reduction. Thus, it was determined that the best iron concentration is 28 mg L−1 in order to carry out the electro-Fenton reactions with Fe-AC for the treatment of MC. This result is in agreement with several other studies such as the cresol degradation by Fenton process and phenol degradation by electro-Fenton and sono-electro-Fenton processes.1,39 In these studies, it was reported that a further increase in Fe2+ ion concentration did not correspondingly increase its reactivity, probably due to direct reaction of hydroxyl radical with metal ions. In addition, our results are in concordance with other previous results in which it is postulated that AC is able to decompose hydrogen peroxide and, therefore, to generate hydroxyl radical. For this reason, it the presence of a high iron concentration into AC is not necessary.40
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Fig. 3 Profiles of MC reduction by heterogeneous electro-Fenton with Fe-AC at an iron concentration of 46 mg L−1 (black squares) and 28 mg L−1 (black circles). |
In this experiments the H2O2 was generated and transformed in Fenton's reactions and the H2O2 concentration was around 0.3–0.4 mmol L−1. This fact is due to air and nickel react to generate H2O2 as described in eqn (5) and (6), this results are in accordance with those obtained by Liu29 who reported the improvement on the H2O2 generation and consequently the hydroxyl radical generation. Moreover, the regeneration of Ni2+ due to the electric field avoids the nickel ions leaching and the electrode keeps its structure and composition along the treatment.
The MC concentration profiles allow the evaluation of the kinetic behavior of this reaction. The obtained data were adjusted to several orders and the best fit was obtained when a pseudo-first-order kinetic expression was used (eqn (8)).
![]() | (8) |
This result is in accordance with the postulated by Lucas & Peres41 for the Fenton treatment of olive mill wastewater and the electro-Fenton treatment of MC. They concluded that the reaction kinetic behaviour could be represented by a simple irreversible reaction of pseudo-first-order kinetics with respect to MC concentration. This behaviour was also corroborated by Chu.42
The rate constants values and the statistical correlation parameters are shown in Fig. 4. As expected from the degradation profiles, the highest kinetic parameter value was k = 0.0935 min−1 to the lower iron concentration (28 mg L−1). Chu42 surveyed the effect of iron and initial MC concentration on the decay kinetics of electrochemical degradation of MC using porous carbon-nanotube-containing cathode and Ti/SnO2–Sb2O5–IrO2 anode. They observed that the kinetic parameter value (0.0239 min−1) obtained with 33.6 mg L−1 of iron was evidently lower than the value (0.0276 min−1) obtained at an iron concentration of 22.4 mg L−1. Although the effect of iron was similar, the kinetic values and the reaction rate were higher around 4-fold than reported in the literature.37
This fact could be due to the use of this catalyst Fe-AC. It is known that AC has a high adsorption capacity, which has been widely studied for the treatment of different polluted wastewaters.31,43,44 Detailed explanation of the application of AC to phenolic adsorption has been given by Busca.45 As it is mentioned in previous papers the heterogeneous electro-Fenton treatment is a process that takes place in two steps.15,46 Initially, the pollutant is adsorbed on the catalyst and after it is degraded by oxidation reactions.
For testing this hypothesis, the adsorption on Fe-AC of MC and MC desorption after electro-Fenton treatment was evaluated. As it can be seen in Fig. 5 a high adsorption rate was detected, reaching a total MC reduction by adsorption after 120 minutes. However, in the heterogeneous electro-Fenton process, near complete reduction is achieved after 45 minutes (Fig. 3). Fe-AC proved to have a very high adsorption capacity that did not reach the saturation after 3 cycles of 0.15 L of MC solution on 3 g of Fe-AC at an iron concentration of 28 mg L−1.
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Fig. 5 Batch adsorption profiles of MC on Fe-AC. Each batch contained 100 mg L−1 of MC at pH 2 and 0.01 M of Na2SO4. |
Thus, these results indicate that the electro-Fenton of MC in heterogeneous electro-Fenton with Fe-AC is a process that couples adsorption and degradation, for this reason after 90 minutes of electro-Fenton treatment, the remaining MC adsorbed on the Fe-AC is nearly the 1% of initial concentration. This results prove that adsorption on Fe-AC is followed by a fast degradation on the Fe-AC surface.
The TOC measurements show a similar behaviour as the MC reduction, thought they need more treatment time to reach the complete mineralization. Thus, after 120 minutes of treatment, TOC was reduced by 67.3% with 46 mg L−1 of iron and 83% with 28 mg L−1 of iron and the energy consumption per TOC reduced was 29.7 and 15.1 kW h per kgTOC operating with initial iron concentrations of 46 mg L−1 and 28 mg L−1, respectively. This study has shown that the energy consumption from the system operating at the lower iron concentration was about 2 folds of magnitude lower than those obtained at initial iron concentrations of 46 mg L−1.
These TOC values were greater to that found by Isarain-Chávez47 for mineralization of organic pollutants by combined electrocoagulation and photoelectro-Fenton processes (70% in 180 minutes) and Liu48 in the catalytic wet peroxide oxidation of MC; in which the TOC removal reached 51.0% after 120 minutes of treatment. These results demonstrate the efficiency of the heterogeneous electro-Fenton with Fe-AC, which quantitatively reduces the organic load.
Fig. 6 shows that the reduction of MC when TBHQ is present on the solution is lower than alone. In all cases, TBHQ is reduced faster than MC. The reduction of TBHQ is so fast that it is not modified in presence of MC. The kinetic study of the different treatments shows a pseudo-first order and the values of their kinetic coefficient confirm the aforementioned tendency, with a faster reduction of MC, when it is alone, than in presence of TBHQ (from 0.0935 to 0.0692 min−1) (Fig. 4). Therefore TBHQ seem to have an antioxidative protection of MC reducing its decomposition.
In addition, the adsorption of TBHQ on Fe-AC was studied. A faster adsorption is detected and all TBHQ is removed from the solution after 30 minutes; however in the electro-Fenton treatment the total reduction was achieved after 20 minutes. Furthermore, after a heterogeneous electro-Fenton with Fe-AC of TBHQ there is not TBHQ adsorbed on Fe-AC, which confirms the efficiency of the treatment. This fact confirms again the hypothesis of a combined process with adsorption in catalyst followed by the degradation action of hydroxyl radical.
To verify the efficiency in the organic pollutant degradation by heterogeneous electro-Fenton with Fe-AC, the reduction in TOC was evaluated in all reaction media employed. TOC was not significantly influenced by the presence of several compounds in the reaction media. High TOC reduction 91.2% and 91.3% was detected after 120 minutes treatment of TBHQ alone and in combination of MC, respectively. This values are higher than found in the literature. Izaoumen50 studied the degradation of o-cresol and p-cresol by Fenton and photo-Fenton. They found that photo-Fenton process was more efficient than Fenton in the mineralization and 90% of TOC removal was achieved in 150 minutes of UV.
To model this process it is necessary to include the kinetic behaviour determined in the previous batch experiments. An expression that relates the reduction of MC and residence times was obtained on the basis of the CSTR hydrodynamic behaviour and the first order kinetic model. It is shown in eqn (9).
![]() | (9) |
Fig. 7 shows the increase of reduction percentage with the residence time, attaining 72% for a residence time of 45 minutes and 80% for a residence time of 1 hour. The value of energy consumption per TOC reduced was found to be 8.2 kW h per kgTOC and corresponding to TOC removal efficiency of 83.4%, demonstrating adequate low energy consumptions.
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Fig. 7 Continuous electro-Fenton with Fe-AC (28 mg L−1) treatment of MC at two residence times (45 and 60 min); dotted lines correspond with the theoretic reduction from the kinetic behaviour. |
In addition, the theoretical reduction values were calculated using eqn (9) for the two employed residence times, and they are represented in Fig. 7 as the long dashed line. The proposed model was able to satisfactorily describe the MC reduction data and to serve our goal of properly characterizing the kinetics of the remediation process.
At initial time several compounds with a phenolic group are found, while its intensity is very low and increases with treatment time. MC is only found at initial time, after 3 hours of treatment there are intermediate products that were identified and after 24 hours just a few compounds are found and identified. Among the phenolic derivatives found, 2-methylhydroquinone appears at initial degradation times and 2-methyl-p-benzoquinone appears after 3 hours; however none of them appear after 24 hours of treatment time. These compounds were detected by Flox,2 Flox12 and Chu42 as intermediate products in different EAOPs of MC. The degradation pathway is represented in Fig. 8. Similar reaction sequence for the electro-Fenton degradations of MC in acid medium using a BDD anode was proposed by Flox.12
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Fig. 8 Proposed reaction sequence on the degradation of m-cresol by the heterogeneous electro-Fenton with Fe-AC. |
- AC demonstrated its capacity to absorb iron and to perform as catalyst on the heterogeneous electro-Fenton treatment.
- The evaluation of iron dosage showed that 28 mg L−1 contains the required amount to the electro-Fenton reactions to take place, besides AC has been found in literature as competitor on the hydroxyl radical production.
- The heterogeneous electro-Fenton treatment with Fe-AC has proved to be a process where adsorption is followed by oxidation leading a decontaminated wastewater and a pollutant free catalyst.
- The analysis of antioxidant TBHQ showed the capacity of this compound to slow down the MC degradation.
- Kinetic studies demonstrated that the process follows a pseudo-first-order kinetic equation which shows that 28 mg L−1 of iron behaves faster that 46 mg L−1 and that the presence of TBHQ diminishes the kinetic constant.
- The study of energy consumption and TOC removal further confirmed the efficiency of the developed process to the degradation of MC.
- The identification of a plausible degradation route eases the understanding of process oxidation pathways.
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