Yi Seul Leea,
Wooree Jangb,
Hye Young Koo*b and
Won San Choi*a
aDepartment of Chemical and Biological Engineering, Hanbat National University, 125 Dongseodaero, Yuseong-gu, Daejeon 305-719, Republic of Korea. E-mail: choiws@hanbat.ac.kr
bSoft Innovative Materials Research Center, Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST) Jeonbuk, Chudong-ro 92, Bongdong-eup, Wanju-gun, Jeollabuk-do 565-905, Republic of Korea. E-mail: koohy@kist.re.kr
First published on 2nd March 2015
In this paper, we report the preparation of mesoporous silica nanoparticles (MSNPs) using the mobility differences of sulfonate or sulfate-containing materials as etchants. The MSNPs were synthesised by treating silica nanoparticles (SNPs) with styrene sulfonate (SS) or sodium dodecyl sulfate (SDS) under heat. The simple treatment of the SNPs with SS or SDS led to surface etching of the SNPs, resulting in surface roughening and pore generation within the silica structure. The surface structuring of the SNPs could also be controlled by varying the concentration of counter ions of the etchants. This one-step process is very simple, facile, and scalable. The MSNPs appeared almost transparent in an aqueous solution due to their unique surface morphology. The resulting MSNPs also exhibited excellent adsorption and desorption properties for toxic organic pollutants.
Silica-etching chemistry can be divided into two main categories: (1) reversible etching in a hot aqueous solution of an acid or base and (2) irreversible etching in HF solution.5 With the former category, etching induces cleavage of the Si–O–Si bonds to form less-condensed oligomers of silica species. This bond cleavage can be reversed by the formation of bonds among diverse silicate oligomers. Regarding the latter category, etching by HF is a very rapid and irreversible process, and the primary product is gaseous silicon tetrafluoride (SiF4). To date, the most common etchants used are NaOH, Na2CO3, and ammonia as bases and HCl and HF as acids,5 which exhibit different etching behaviours, as mentioned above. Therefore, from the perspective of the etching property of the etchant, there is a significant need to develop a new etchant for the facile and effective preparation of MSNPs with easily controlled pore structures. Herein, we report a facile method for the synthesis of MSNPs using the mobility differences of sulfonate or sulfate-containing materials as etchants. To the best of our knowledge, there have been no reports indicating that MSNPs can be created by SiO2 etching using sulfur-containing etchants and their mobility differences.
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Fig. 1 Schematic illustration of the formation of mesoporous SiO2 nanoparticles by treatment with SS monomer. |
Fig. 2 shows field-emission electron microscopy (FE-SEM) images of the SNPs before and after treatment with SS monomers at 80 °C. The bare SNPs with an average size of 210 nm exhibited a smooth surface morphology (Fig. 2a). After treatment with SS monomers, the surface of the SNPs was gradually etched from the edge to the centre of the SNPs, and the roughness of the surface increased as the reaction with the SS monomer proceeded (Fig. 2b–e). Tiny bumpy structures were formed on the SNPs during the early stage of the reaction, and these structures grew into irregular bumpy structures with a size of 30–60 nm, leading to the formation of porous SNPs. The average size of the resulting porous particles decreased to 75% of that of the original SNPs with increasing reaction time (Fig. S1a and b†). In the absence of SS monomer, the etching process of the SNPs did not occur (Fig. S1c†). The specific surface area and pore size of the SNPs after treatment with SS monomers were investigated using Brunauer–Emmett–Teller (BET) and Barrett–Joyner–Halenda (BJH) measurements. The nitrogen adsorption–desorption isotherm curve of the resulting particles exhibited a typical mesoporous type (Fig. 2f). Most of the pores were within the range of 2–20 nm. From the BJH measurements, the average pore size was determined to be 18 nm. The BET specific surface area and the BJH desorption cumulative pore volume (VP) were 71.8 m2 g−1 and 0.29 cm3 g−1, respectively.
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Fig. 2 SEM images of the SNPs (a) before and (b–e) after treatment with the SS monomer at 80 °C for (a) 0 h, (b) 1 h, (c) 6 h, (d) 12 h, and (e) 24 h. (f) BET and BJH data of e. |
Because peroxymonosulfate (PMS), a type of (bi)sulfite/fate (SO3−/SO4−), has a higher oxidising potential (1.82 eV) than H2O2 (1.76 eV),31–33 this result is likely due to the etching of the SNP surface caused by the reaction of SiO2 with sulfonates of the SS monomer. The surface chemistry of the MSNPs after reaction with the SS monomer was investigated using X-ray photoelectron spectroscopy (XPS) and Fourier transform-infrared (FT-IR) spectroscopy. Fig. 3a presents the XPS survey spectrum of the MSNPs, which clearly shows C and S compositions that are not observed in the bare SNPs. Fig. 3b presents the C 1s spectrum. The peak centred at 285 eV corresponds to methylene carbons or carbon bound to sulfur.33 The S 2p spectrum at 167 eV also reveals presence of the sulfonate groups of the SS monomer (Fig. 3c). After reaction with SS monomers, new aliphatic CH and asymmetric SO2 stretching bands, which are not observed in the bare SNPs, were also detected at 2950 and 1360 cm−1, respectively (Fig. 3d, red line). These results suggest that the negatively charged SS monomers are chemisorbed on the negatively charged SiO2 during the formation of the MSNPs. The surface charge of the MSNPs was ζ = −91.3 mV, which was remarkably increased compared to that of the SNPs (ζ = −65.6 mV) before reaction with SS (Fig. S2†). The treatment of the SNPs with SS monomers changed the surface charge of the SNPs from negative to more negative, indicating exposure of surface area or impregnation of SS monomers. From the XPS, FT-IR, and zeta potential results, we conclude that the sulfonates of the SS, which served as an oxidising agent, gradually etched the SiO2 surface due to their high oxidising potential and that they were embedded in the silica surface during the formation of MSNPs.
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Fig. 3 (a–c) XPS spectra and (d) FT-IR spectra of SNPs after SS treatment. (a) Survey, (b) C 1s core-level, and (c) S 2p core-level. |
To further investigate the role of the sulfonates, we conducted control experiments using several materials that contain sulfonate or sulfate groups in their structure as a comparative study. Fig. S3† presents SEM images of SNPs treated with sodium sulfate (Na2SO4), poly(4-styrene sulfonate) (PSS), sodium dodecyl sulfate (SDS), and acrylic acid (AA). To compare performance of the possible etchant materials, we used same molar concentration of the etchants while other experimental conditions remained unchanged. In the case of Na2SO4, most of the SNPs could not be detected by SEM analyses, indicating that a considerable amount of the SNPs was etched and removed under the same conditions compared to the MSNPs and bare SNPs (Fig. S3a and b†). Notably, in the case of PSS, the SNPs were very slightly etched, and their size was almost unchanged despite the presence of sulfonate groups on the PSS (Fig. S3c†). However, the treatment of the SNPs with SDS resulted in the formation of porous SNPs, which are very similar to the MSNPs prepared by reaction with the SS monomer (Fig. S3d†). The SNPs became porous SNPs through a similar etching process as the reaction with SDS proceeded (Fig. S3e–g†). The MSNPs generated from the reaction with SDS also showed similar XPS and FT-IR results as the MSNPs obtained from the SS monomer, thereby confirming that SDS is also embedded in the MSNPs (Fig. S4†). In the case of the etching with AA possessing negative charges, no detectable structural changes of the silica surface were observed (Fig. S3h†), indicating that the formation of the MSNPs is attributed to the reaction of SiO2 with a specific type of functional group, such as sulfite or sulfate (SO3−/SO4−). In summary, under the same conditions, small molecules such as Na2SO4 etched the SNPs considerably more than did large molecules such as PSS. This result may have occurred because the small-sized molecules can easily etch the SNPs due to their high mobility or degree of rotational freedom compared to large-sized molecules with a relatively low mobility. Additionally, the SS monomer and SDS possess relatively similar structures, such as hydrophilic head (sulfonate/sulfate) and hydrophobic tail (bulky alkyl) groups. They are also relatively similar in size compared with PSS and Na2SO4. Thus, we hypothesise that the SS monomers and SDS possessing appropriate mobilities moderately etch the SNPs, not too strong or weak, to form MSNPs. We believe that use of SS or SDS etchant for generation of MSNPs have several advantages over other reported methods for the following reasons: (i) no surface treatment is necessary to provide functionality of the MSNPs. Surface treatment with sulfonate or sulfate groups can simultaneously be completed during the etching of SiO2 with the SS or SDS, respectively. The SS treatment can also provide better dispersion of the MSNPs by providing a stable negative surface charge benefited from the presence of the SS. In general, use of typical methods need additional surface treatment for providing functionality and stable dispersions either during or after the process.17–23 (ii) The SiO2 surface only can be etched by SS treatment, which can be used for selective etching of SiO2 surface. Previous reported treatments result in the surface etching as well as internal etching of SiO2 simultaneously.11,27,34–36 (iii) The SS is relatively less toxic compared to HCl, HF, or NaOH, thus it could be one of new etchants for the facile and effective preparation of MSNPs with easily controllable pore structures.
Because functional groups such as sulfonates play an important role in the formation of MSNPs, the influence of counter ions in the sulfonates on the surface structuring of the SNPs was investigated. When we added NaCl to the mixture containing the SNPs and SS monomer, the etching process did not occur, and SNPs with smooth surfaces were observed (Fig. S5a and b†). This result suggests that the sodium counter ions would screen the sulfonate groups in the aqueous solution; thus, the action of the sulfonate groups on the SNPs could be inhibited. In other words, the surface structuring of the SNPs can be controlled by varying the concentration of counter ions because non-etched SNPs or etched SNPs (MSNPs) were obtained in the presence or absence of NaCl, respectively (Fig. 2e and S5†). The solution of non-etched SNPs was hazy with dispersed particles, which was similar to the colour observed in the SNP solution (Fig. S5c†). In the case of the etched SNPs (MSNPs), interestingly, a clear solution almost similar to pure water was observed (Fig. S5c†). The average size of the etched SNPs (MSNPs) slightly decreased to 75% of that of the original SNPs due to the etching process. Thus, the visual transparency of the MSNPs might be related to the generation of internal pore structures and size reduction after the etching process.
To clarify why the MSNPs appeared almost transparent, the internal structure of the MSNPs treated with the SS monomer or SDS was investigated using field-emission transmission electron microscopy (FE-TEM). As a common feature of the MSNPs obtained from the reaction with the SS monomer or SDS, the TEM images reveal the development of randomly distributed pores within the silica structure and a low density at the particle edges (Fig. 4). The average sizes of both cases were almost similar at 154 nm. Considering the SEM and TEM results, it can be concluded that pores and tiny bumps are formed on the SNP surface through the random etching of SNPs, leading to the formation of hierarchical structures of several tens of nanometre-sized pore structures within the several hundred nanometre-sized MSNP structures. This kind of structure was prepared upon reaction time for 24 h, and interestingly, prolonged reaction doesn't induce larger cavities in their interior.37 UV-vis transmittance spectra of the MSNPs obtained from the SS monomer treatment were analysed to obtain further insights. Fig. 5 presents the optical transmittance spectra of the SNPs upon variations in the reaction time with the SS monomer. For exact comparison, the same solid content of each particle was used. Prior to treatment with the SS monomer, the SNPs exhibited strong scattering at the wavelength range of approximately 200 nm because the size of the SNPs was 210 nm (black line). As the reaction with the SS monomer proceeded, light scattering was reduced by etching of the silica surface and the development of many pores within the silica structure (red line). After reacting for 24 hours, the solution of the MSNPs was almost optically transparent and the overall transmittance of visible light greatly increased to approximately 90%–95%. To investigate the influence of the reduction in size of SNPs on the transmittance, pristine SNPs with average size of 144 nm were synthesized and its optical transmittance was compared with that of the MSNPs with average size of 152 nm (Fig. S8†). The MSNPs exhibited the higher transmittance than that of pristine SNPs even though the size of the MSNPs was larger than that of pristine SNPs. We speculated that this result occurred because the pores within the MSNPs make it easy for light to pass through the structures. The presence of tiny bumpy structures and the inner pores of the MSNPs could act as an effective medium with a low refractive index; thus, the scattering at the interfaces of the silica and water can be reduced.38–40 A detailed examination of the optical properties of the MSNPs is currently underway and will be reported in our next report. Because silica and many organic polymers have a favourable refractive index match, our MSNPs could be useful as functional fillers in organic matrices for use in functional films that require optical transparency.
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Fig. 5 UV-vis absorption spectra of SNPs as a function of increasing reaction time and their corresponding SEM images. |
We observed another interesting phenomenon as a result of the SS treatment on the SNPs. The quality of the aqueous dispersion of the SNPs was significantly improved after the SS treatment (Fig. S6†). During the SS treatment, aggregated SNPs were separated, and then their dispersity was enhanced by the slight etching of the SiO2 surface and impregnation of SS monomer. The impregnation of the SS monomers on the SNPs led to a stable aqueous dispersion, endowing the SNPs with a highly negative net charge (ζ = −91.3 mV) (Fig. S2†). These results suggest that our approach can be used for enhancing dispersity of SNPs as well.
We believe that our MSNPs can be used for variety of applications due to their porous structures and highly negative charges. As a quick demonstration, we tested the MSNPs for the efficient removal of toxic organic dyes, such as methylene blue (MB), from wastewater. Fig. 6a presents UV-vis spectra of the MB solution before and after treatment with the MSNPs. Prior to treatment with the MSNPs, the MB absorbance was strong (black line). After the removal process, the MB absorbance decreased significantly (red to bluish green). After the adsorption tests, the blue colour of the MB solution became transparent. In the 1st cycle, the removal of the MB was completed in 1 minute, which revealed the fast adsorption performance of the MSNPs for the removal of MB from water (Fig. 6b). The maximum adsorption capacity of the MSNPs for MB was determined to be 75.1 mg g−1, which was calculated based on the absorbance ratio and molar absorption coefficient of MB using Beer–Lambert's Law. Basically, negatively charged silica and the SS have electrostatic interactions with positively charged MB molecules. The very high negative charge (ζ = −91.3 mV) and high surface area (71.8 m2 g−1) of the MSNPs can be considered one of the main reasons for the high adsorption of MB. The regeneration performance of the adsorbent is an important factor for practical applications. The development of a recyclable agent for the removal of toxic pollutants should involve reversible adsorption/desorption of the molecules by external stimuli. To investigate the desorption ability of the MSNPs, the concentration of MB released from the MSNPs with adsorbed MB (MSNP-MBs) using salt treatment was measured (Fig. 6c and d).SS and hydroxyl groups anchored on the MSNPs enabled the MB molecules to be easily adsorbed using electrostatic interactions and hydrogen bonding, and exposure to salt solution resulted in desorption of the MB molecules. Fig. 6c presents time-dependent UV-vis spectra of the MB solution desorbed from the MSNP-MBs. The absorbance at 664 nm increased as time increased, indicating that the concentration of MB gradually increased due to the release of MB from the MSNP-MBs. The MSNP-MB initially exhibited a burst-release of adsorbed MB within 1 min. The rapid release of MB from the MSNP-MB can be attributed to the MB molecules being adsorbed on the external surfaces of the MSNPs. Totals of 37.6% and 68.2% of the adsorbed MB were released over long periods of 12 h and 60 h, respectively, from the MSNP-MB, showing sustained release behaviour (Fig. 6d and S7†). This result could be explained by the formation of hydrogen bonds between the –N(CH3)2 groups of MB and the –SO3− groups of SS as well as the –OH groups of SiO2 inside the pore walls of the MSNPs, which holds back the release of the MB. These results suggest that the MSNPs described here may also be a promising candidate for drug delivery systems. Furthermore, calcined MSNPs were also tested for the removal of MB (Fig. 6e and f). The removal performances are maintained without deterioration, even after calcination. As a representative case, the result for the removal of MB was 95.4 mg g−1, which was increased compared to that of the MSNPs prior to calcination (75.1 mg g−1). This result can be attributed to the elimination of SS molecules embedded in the MSNPs after calcination, leading to an increase in the surface area of the MSNPs. This means that the pore and tiny bump structures of the MSNPs provide considerable active sites for capturing toxic organic pollutants even after the elimination of SS.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra01154j |
This journal is © The Royal Society of Chemistry 2015 |