Jiebo Chenab,
Xinxiang Chenb,
Ying Zheng*ac and
Qinglu Lib
aCollege of Chemistry and Chemical Engineering, Fujian Normal University, Fuzhou, Fujian 350007, China. E-mail: zyingth@sina.com; Fax: +86 59183750182; Tel: +86 59183750182
bCollege of Life Sciences, Fujian Agriculture and Forestry University, Fuzhou 350002, China
cCollege of Materials Science and Engineering, Fujian Normal University, Fuzhou 350007, China
First published on 12th February 2015
A series of Ru–MgAl composite oxide catalysts prepared by calcining the ruthenium grafted hydrotalcite-like precursor at various temperatures were used in the hydrogen-free production of conjugated linoleic acid. The effect of calcination temperature on the textural, base and catalytic properties of the materials was investigated. Results indicated that the Ru–MgAl composite oxides calcined at 450 °C showed high activity, namely, CLA productivity, CLA production rate and TOF up to 1.52 g CLA g (CLA) L−1 (solvent) min−1, 284 g (CLA) g−1 (Ru) h−1 and 102.6 mol (LA converted) mol−1 (Ru) h−1. Moreover, the biologically active CLA isomers, cis-9, trans-11, trans-10, cis-12 and trans-9, trans-11-CLA, were the main products, while almost no hydrogenated products were formed. Meanwhile, the role of ruthenium and basicity sites in the catalytic reaction has been studied. It was found that the basicity sites of the Ru–MgAl catalyst and the ruthenium activity sites seem to have a synergic effect on the catalytic reaction. The possible reaction mechanism for the isomerization was also proposed.
Conventionally, CLAs can be prepared by microbial biosyntheses and isomerization of linoleic acid with alkaline as catalysts. Some microorganisms contain specific isomerase enzymes that are able to transform linoleic acid into CLAs. Unfortunately, these bacterial species can transform the CLAs into saturated products such as stearic acid. Moreover, bacteria do not synthesize the isomer cis-9, trans-11-CLA until the linoleic acid concentration is high, producing the inhibition of biohydrogenation.10 Henceforth, these bacterial species cannot be utilized for the industrial production of CLAs. For basic catalysis method, the amount of the two formed isomers (cis-9, trans-11 and trans-10, cis-12-CLA) is almost equal (selectivity ≈ 50%) and the yield is quite high (over 80%).7 However, the use of the strong basic potassium hydroxide or sodium methoxide is not environmentally friendly. Furthermore, CLA in its chemical form of a free fatty acid during alkaline isomerization is easily oxidized in air;11 other homogeneous catalysts, such as RhCl(pph3)3, [RhCl(C8H14)2]2 have been tested for the isomerization of linoleic acid, it does not cause hydrolysis of the final product and it yields highly conjugated products. But the process is not environmentally friendly and the catalyst is difficult to separate.12
Instead, a heterogeneous catalyst would be easy to filter and reuse, and environmental problem and separation difficulties can be avoided. Bernas et al.13–16 did pioneering work on producing conjugated linoleic acid using heterogeneous catalysts, it was showed that a great variety of supported-metal catalysts were tested for isomerization of linoleic acid. Kreich and Claus12 also reported the synthesis of CLAs over Ag/SiO2 catalyst. The catalytic results at 438 K yielded selectivity values of 35% to c9, t11-CLA and 26% to t10, c12-CLA for a 69% of conversion with a 12% of selectivity to hydrogenation products. Cardo et al.17 used mordenite and ZSM-5 to yield CLA isomers by carbenium ions. However, it can be found that the hydrogen is needed for the majority of the heterogeneous catalytic process to form the half-hydrogenated intermediates, which will finally transform into CLAs. That is to say, the elevated level of hydrogen will lead to formation of unwanted hydrogenated by-products.10 Though the production of CLAs by heterogeneous catalysts without hydrogen is a difficult and complicated process, it can reduce the production of unwanted by-products. Bernas et al.18 used Ru/C catalyst for the isomerization of linoleic acid without the use of H2. Philippaerts et al.19 described the H2-free production of CLA using Ru loaded zeolite catalysts with high CLA production rate. The main advantage of this catalyst is that no hydrogen pretreatment or addition of hydrogen donors is required and almost no hydrogenated products are formed. However, apart from the above references, there are few publications concerning the use of heterogeneous catalysts for production of CLAs without hydrogen. Hence, the design of a reusable heterogeneous catalyst with high activity towards the formation of the physiologically important c9, t11-, t10, c12- and t9, t11-CLA isomers without using hydrogen in mild atmosphere, remains a challenge. In view of this, this paper presents a study of the use of Ru–MgAl composite oxides for production of conjugated linoleic acids in the absence of hydrogen. While almost no hydrogenated by-products are formed, high productivity of and selectivity for beneficial CLAs is achieved. The role of catalyst basicities and ruthenium for the isomerization was also discussed. As know as we could, there is not dates' were found for the utilization of Ru–MgAl composite oxides catalyst for obtaining beneficial CLAs.
Samples | Unit cell parameter (a), Å | Unit cell parameter (c), Å | Crystallinity, % |
---|---|---|---|
HT | 3.062 | 23.50 | 100 |
Ru–HT | 3.066 | 23.47 | 85 |
The XRD patterns (Fig. 2) of sample thermally at various temperature revealed that the layered structure of hydrotalcite destroyed in the temperature range of 350–400 °C. For those calcined at 450 °C and higher temperature, the diffraction peaks corresponding to MgO and MgAl2O4 spinel can be observed, which indicated that the hydrotalcite completely transformed into composite oxides at the temperature above 450 °C. Moreover, when calcination temperature increased, the peak positions of MgO and spinel did not change, which indicated the good stability of composite oxide derived from the Ru–HT hydrotalcite.24
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Fig. 2 The XRD patterns of Ru–MgAl350 (a), Ru–MgAl400 (b), Ru–MgAl450 (c), Ru–MgAl550 (d), Ru–MgAl700 (e). |
The evolution of the gaseous products formed during the thermal decomposition of the interlayer anions incorporated in the studied Ru–HT is shown in Fig. 3. The two peaks 208 °C and 254 °C corresponded to the elimination of physically adsorbed water and interlayer water; the third peak of 385 °C can be ascribed to the removal of OH− from the brucite-like layer as water molecules.25 Simultaneously, it is clear that CO32− anions are transformed into CO2, which leaves the material starting from about 250 °C, the maximum of CO2 evolution rate is at about 435 °C.
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Fig. 3 EGA-MS profiles of evolution of the gaseous products of the thermal decomposition of interlayer anions built in Ru–HT. |
In order to better understand the change on the functional group of Ru–HTs during calcination, FTIR (Fig. 4) measurements have been carried out. The FTIR spectrum of the uncalcined sample is typical of HTLCs compounds containing mainly carbonate anions. Three general types of IR-active vibrations of hydrotalcites can be distinguished: molecular vibrations of the hydroxyl groups, lattice vibrations of the octahedral layers and vibrations of the interlayer species. The band observed at 1360 cm−1 is attributed to the ν3 asymmetric stretching of the carbonate anions. Compared with the FTIR spectrum of the uncalcined sample, remarkable changes are observed in the IR spectra of HTLCs calcined at 350 °C and 400 °C. Some authors26 have observed this rearrangement of carbonate anions during thermal annealing, and, in general, it happens along with the anionic grafting. The grafting of the anions with the layer leads to the formation of a new layered phase with an interlayer distance smaller than that observed in the parent sample. This assumption is supported by XRD results and discussion. When the calcination temperature increased to 450 °C, remarkable changes are observed. The 1360 cm−1 band disappear completely. It can be indicated that the carbonate anions were removed when being calcined above 450 °C. The bending mode H–O–H from H2O was observed at 1640 cm−1 thus confirming the presence of water in the interlayer space. No significant changes within these ranges were observed in the spectra of calcined HTLCs (Fig. 4b–d). It showed that calcination did not reduce the number of hydroxyl groups. On the other hand, the bands in the region below 1000 cm−1, which can be assigned to the M–O (M = Zn, Ni and Al) vibrations, is fully agrees with the description in the literature.20 The FTIR study entirely consistent with the results obtained by means of the EGA-MS and XRD.
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Fig. 4 The FTIR spectra of Ru–HT (a), Ru–MgAl350 (b), Ru–MgAl400 (c), Ru–MgAl450 (d), Ru–MgAl700 (e). |
The composite oxides were used to isomerize linoleic acid to conjugated linoleic acid. Fig. 5 showed the CLA conversion as a function of catalysts calcination temperature, suggesting that the calcination temperature has a marked effect on the catalyst activity. In the range of 350 °C to 450 °C, the activity of the catalyst increased with the increasing calcination temperature. The catalyst calcined at 450 °C exhibited the best excellent catalytic activity. However, the catalyst activity sharply dropped when the temperature increased to 550 °C and higher. For Ru–MgAl450, the 65% conversion was observed while only 7% conversion was sustained for Ru–MgAl700. Generally speaking, high surface area of catalyst would provide more surface area for active sites and higher chances for the catalysts to be exposed to reactant molecule. However, it's worth mentioning that Ru–MgAl350 and Ru–MgAl400 activities were much lower than Ru–MgAl450 though their surface area (Table 2) were higher than it, which indicated that the surface area was not the main factor responsible for the catalytic activity. Base on the above XRD and FT-IR characterization, we think that at low calcination temperature, the transition to Ru–MgAls from Ru–HT has not fully formed; the linoleic acid molecules could not be fully close to the active sites due to the limitation of interlayer groups. As the calcination temperature increased, the carbonate anions were completely removed, which resulted in the exposed active sites on the surface of the catalysts. Besides, the crystal gradually tended to reach perfection, thus the catalytic activity was increased. However, when the calcination temperature was increased higher, the catalytic activities were decreased, especially for the Ru–MgAl700 sample, the LA conversion was only 7%. Obviously, others factor may affect their catalytic activity.
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Fig. 5 Effect of calcination temperature on CLA conversion. Reaction temperature 180 °C, catalyst weight 0.4 g, reaction time 2 h, 10 mL 1 M LA solution. |
Sample | Ru–HT | Ru–MgAl350 | Ru–MgAl400 | Ru–MgAl450 | Ru–MgAl550 | Ru–MgAl700 |
---|---|---|---|---|---|---|
Specific surface area (m2 g−1) | 79 | 112 | 177 | 155 | 138 | 116 |
Fig. 6. shows H2-TPR profiles of the Ru–HT samples calcined at different temperature. For Ru–MgAl350, Ru–MgAl400 and Ru–MgAl450, there is only a broad reduction peak with maximum at around 450 °C, respectively. The peak can be assigned to the reduction of RuO2.27,28 Thus it could be stated that when the Ru–HT samples is calcined below 450 °C, a few amount of ruthenium is segregated as RuO2, most of the oxidized ruthenium species are well-stabilized in the catalyst matrix. Moreover, this reduction temperature is much higher than that found for bulk RuO2, and apparently indicates that a strong interaction of the ruthenium species exists with the support. Obviously, one could be found that in the series of samples calcined from 350 to 450 °C, the stronger interaction of ruthenium species with the support, the better the catalytic performances was. As increasing the calcination temperature from 550 °C to 700 °C, a new reduction peak appears in the low temperature, which may be attributed to the reduction of bulk RuO2, thus suggesting a larger metallic particle size. This behavior may be explained ruthenium atoms segregate to minor quantities of RuO2.29 Clearly, that ruthenium atoms segregate to RuO2 is unfavourable for the catalysis activity; the catalysis activity of Ru–MgAl700 is much lower than that of Ru–MgAl450 and even lower than that of Ru–MgAl350. Thus the ruthenium has a profound effect on the catalytic performance of the series of Ru–MgAl catalysts.
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Fig. 6 The H2-TPR profiles of Ru–MgAl350 (a), Ru–MgAl400 (b), Ru–MgAl450 (c), Ru–MgAl550 (d), Ru–MgAl700 (e). |
It was reported that the basicity of catalysts played a decisive role in the double bond isomerization, which has been suggested to proceed via a carbanion intermediate on the basic sites and then transferred to the terminal production.30 The basicity of the series of Ru–MgAl oxides has been determined using CO2-TPD technique (Fig. 7). This technique affords information about the strength and amount of basic sites from desorption temperature and the peak area, respectively. In all cases, the graphs exhibit two desorption peaks, between 50 and 150 °C and from 370 until 680 °C. The differences of the first desorption temperature for all the samples were small, but the second desorption peak shift toward high temperature as the calcination temperature increased from 350 °C to 550 °C, which indicated that the strength of basicity of Ru–MgAl increased with the rise of calcination temperature, and the Ru–MgAl550 sample exhibits the highest basicity among this family of catalysts. Interestingly, the same trend has taken place in the above linoleic acid isomerization reaction (Fig. 5), namely, the catalysis activity increased with the strength of basicity of catalysts; it seems that the catalytic activity is related to the basicity strength of the catalyst. However, some interesting results were found. When we used Ru–Al450 which was reported to have a few basicity amounts as catalyst (Table 3, entries 10), the CLA yield was very low. In addition, when methyl linoleate was used as the reactant (Table 3, entries 11), the CLA yield was almost approaching zero. The above two tests revealed that the basic sites of the catalysts were very important for the isomerization, but it is not the only decisive role. We therefore suppose that the basic site maybe plays an absorption role. To identify the active centers responsible for the isomerization reaction, another test was performed by using MgAl450 devoid of ruthenium, the CLA yield was also approaching zero, (Table 3, entries 12). It is worth mentioning that the basic strength and the basic amount (Fig. 7c and f) for the Ru–MgAl450 and MgAl450 were almost equal. Hence, those above facts let us to think that the basicity sites of catalyst and ruthenium could have a synergic effect on the catalytic activity, namely, the Ru–MgAl was a bifunctional catalyst where the catalyst not only provided the basic sites, but also provided the noble metal activity sites necessary in the isomerization reaction. What's more, the basic site plays an absorption role and the ruthenium activity site responsible for the double bond migration reaction. According to the above facts, the possible reaction mechanism for the isomerization of linoleic acid to conjugated linoleic acid was proposed as follows (Fig. 8): initially, the linoleic acid was absorbed on basic sites of the solid base surface (step I). The next step II is the interaction electron of 1 to form a π-complex 2 with RuO2. The equilibrium step III gives π-allyl metal complex 3 through allyl-H-migration from γ-carbon atom to metal. The hydride shift from π-allyl metal-hydride complex 3 to α-carbon atom gives complex 4 via next equilibrium step IV. The dissociation of active catalyst species from the complex 5 results the formation of conjugated linoleic acid.
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Fig. 7 The CO2-TPD profiles of Ru–MgAl350 (a), Ru–MgAl400 (b), Ru–MgAl450 (c), Ru–MgAl550 (d), Ru–MgAl700 (e), MgAl450 (f). |
Entry | Substrate | Catalyst | Solvent | T [°C] | RA | YCLAa% | Pb | Rc | TOFd | Ref. |
---|---|---|---|---|---|---|---|---|---|---|
a Yield of CLA.b CLA productivity [g (CLA) L−1 (solvent) min−1].c CLA production rate [g (CLA) g−1 (Ru) h−1].d Turnover frequency [mol (LA converted) mol−1 (Ru) h−1].e The Ru-content of the catalyst was detected by XRF = 0.8%. | ||||||||||
1 | Methyl linoleate | KOH | Ethylene glycol | 180 | NB2B | 97 | 0.63 | — | — | 18 |
2 | Methyl linoleate | Ru/C | n-Decane | 250 | NB2B | 31 | 0.019 | 13.6 | 5.3 | 18 |
3 | Linoleic acid | Ru/C | n-Decane | 165 | NB2B | 58 | 0.90 | 23 | 17.2 | 18 |
4 | Linoleic acid | Ru/AlB2BOB3B | n-Decane | 165 | NB2B | 30 | 0.0048 | 0.83 | 0.85 | 18 |
5 | Linoleic acid | Ru/H–Y | n-Decane | 120 | NB2B | 24 | 0.002 | 0.8 | 0.4 | 18 |
6 | Linoleic acid | Ag/SiOB2B | n-Decane | 165 | HB2B | 67 | 0.021 | 1.5 | 0.7 | 18 |
7 | Linoleic acid | Au/C | n-Decane | 150 | HB2B | 4 | 0.0005 | 0.2 | 0.1 | 18 |
8 | Methyl linoleate | Ru/Cs–USY | n-Decane | 165 | NB2B | 75 | 0.391 | 234 | 99.8 | 18 |
9 | Linoleic acid | Ru–MgAl450e | n-Decane | 180 | NB2B | 65 | 1.4 | 438 | 102.6 | This work |
10 | Linoleic acid | Ru–Al450 | n-Decane | 180 | NB2B | 5 | 0.108 | 33.7 | 7.9 | This work |
11 | Methyl linoleate | Ru–MgAl450 | n-Decane | 180 | NB2B | ≈0 | — | — | — | This work |
12 | Linoleic acid | MgAl450 | n-Decane | 180 | NB2B | ≈0 | — | — | — | This work |
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Fig. 8 Possible reaction mechanism for the isomerization of linoleic acid to conjugated linoleic acid using Ru–MgAl catalyst. |
Comparison of the production of CLA for different catalysts in different reaction atmospheres described in the literature was showed in Table 3. Most of the catalysts except Ru/Cs–USY showed low productivity. However, the productivity and TOF of Ru–MgAl450 reached 1.52 g (CLA) L−1 (solvent) min−1 and 102.6 mol (LA converted) mol−1 (Ru) h−1. What's more, the productivity of Ru–MgAl450 could even be comparable to that of the homogeneous process used industrially today. It is important for a heterogeneous catalyst with high selectivity to form physiologically CLA isomers. Fig. 9 shows the CLA isomers determined by GC analysis. Peak identifications for three CLAs were confirmed by spiking with standard CLAs. The result indicates that three major CLA isomers were formed during the conjugation reaction, namely, c9, t11-CLA (14%), t10, c12-CLA (16%) and t9, t11-CLA (35%). Their retention time are 25.680, 25.994, 26.681 min, respectively. Other CLA isomers were also formed, but the amounts were small. The above results indicate that the catalyst shows high selectivity for desirable c9, t11-, t10, c12- and t9, t11-CLA isomers.
For a catalyst, the reusability in a sense is more important than activity. The optimal Ru–MgAl450 catalyst was tested in a recycling experiment. Conversion for isomerization of linoleic acid was observed to remain unchanged even after the fifth run (Fig. 10), confirming that the catalyst was reusable for the isomerization reaction without loss in its activity. In the first run, the catalytic activity of sample synthesized by impregnation of ruthenium on hydrotalcite was similar to that of Ru–MgAl450 sample. However, the conversion rate of linoleic acid decreases sharply after the second run which might be due to the leaching of ruthenium from support. This suggests that the substitution of ruthenium for Mg or Al cations increases the stability of catalysis, which makes Ru–MgAl an active and reusable catalyst.
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Fig. 10 Reusability of catalysts for isomerization of linoleic acid (gray = Ru–MgAl450, black = impregnated Ru-catalyst). |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra00417a |
This journal is © The Royal Society of Chemistry 2015 |