Yunpeng Huanga,
Yue-E Miaoa,
Weng Weei Tjiub and
Tianxi Liu*a
aState Key Laboratory of Molecular Engineering of Polymers, Department of Macromolecular Science, Fudan University, Shanghai, 200433, P. R. China. E-mail: txliu@fudan.edu.cn; Fax: +86-21-65640293; Tel: +86-21-55664197
bInstitute of Materials Research and Engineering, A*STAR (Agency for Science, Technology and Research), 3 Research Link, Singapore 117602, Singapore
First published on 9th February 2015
In this work, self-standing Co3O4 doped CNF (CNFs/Co3O4) membranes were prepared through a facile sol–gel electrospinning and high-temperature carbonization process, followed by a subsequent in situ redox reaction in KMnO4 solution to obtain mesoporous MnO2 sheets coated CNFs/Co3O4/MnO2 composite membranes. The as-fabricated flexible CNFs/Co3O4/MnO2 membrane electrodes exhibit superior capacitive performance compared to CNFs/MnO2 membranes, with a high specific capacitance of 840 F g−1 at a scan rate of 5 mV s−1 (based on the mass of MnO2) which is ascribed to the electrochemically active and electrically conductive CNF backbone contributed by Co3O4 doping and the efficient electron transportation and ion diffusion derived from the highly dispersed mesoporous MnO2 nanosheets. Furthermore, a flexible supercapacitor device using CNFs/Co3O4/MnO2 membranes as two symmetric electrodes has also been demonstrated, which exhibits good flexibility and remarkable capacitive performance as well.
Among transition metal oxides, RuO2 is generally recognized as the best electrode materials for pseudocapacitors owing to its high specific capacitance, but the rarity and high-cost limit its vast application.9,10 Other low-cost transition metal oxides such as Co3O4,11 Fe3O4,12 NiO,13 and V2O5
13 also have been extensively studied as potential electrode materials with excellent capacitive performance. Especially, MnO2 is the most thoroughly investigated electrode materials for the next generation supercapacitors on the basis of its intriguing characteristics, such as low cost, environmental friendliness, natural abundance and high theoretical specific capacitance of 1370 F g−1.15 However, being limited by its poor electrical conductivity (10−5 to 10−6 S cm−1), such high theoretical specific capacitance has not been achieved in those reported works. To address this problem, considerable research efforts have been dedicated to improve the electrical conductivity of MnO2 based electrode materials. Some materials have been loaded on MnO2 serving as conducting additives, such as metal nanostructures,16 carbon nanotubes,17,18 graphene,19 and conductive polymers.20,21 Vice versa, coating MnO2 onto other materials with good electrical conductivity such as Zn2SnO4,22 WOx,23 SnO2,24 graphene,25 carbon fiber paper26 has also been demonstrated to be a promising approach to improve its electrical conductivity and capacitive performance. Despite all these achievements, developing efficient approaches to obtain high-performance MnO2-based electrode materials still remains a great challenge.
Carbon nanofibers (CNFs) have always been applied in electrodes of supercapacitors, secondary batteries, low-temperature fuel cells, and sensors,27,28 owing to their high mechanical strength, electrical conductivity, and chemical stability. Electrospinning is a simple and versatile method for fabricating nanofibers with diameters in the range of nanometers to a few microns,29–31 as well as a quite straight-forward method for preparing free-standing and flexible CNFs membranes which could meet the urgent global demand for flexible and wearable energy storage devices.32,33 Furthermore, metal oxides, e.g., VOx,34 Fe2O3,35 can be easily incorporated with electrospun CNFs through a sol–gel process combined with post annealing treatment, which can serve as additives to improve the conductivity or electrochemical activity of CNFs. Kang et al. presented a rational synthesis of hierarchical MnO2/conducting polypyrrole (PPy)@CNF triaxial nano-cables via in situ interfacial redox reaction,36 which exhibit good rate capability and long-term cycling stability. In the work of Wu et al., ultrathin hierarchical MnO2 coated electrospun CNFs were synthesized and directly used as electrode for supercapacitor.37 The specific capacitance based on MnO2 mass was evaluated to be 900 F g−1 at a scan rate of 2 mV s−1. Nevertheless, few works have been reported on the utilization of electrospun CNFs for MnO2-based flexible supercapacitors.
In this work, we present the design and fabrication of ultrathin MnO2 nanosheets coated Co3O4 doped self-standing electrospun CNFs membrane as flexible electrode material for supercapacitors. CNFs/Co3O4 nanofibers with a mean diameter of 250 nm are first prepared through a facile sol–gel electrospinning and high-temperature carbonization, where nano-sized Co3O4 particles are uniformly dispersed in CNF backbone. Ultrathin MnO2 nanosheets/nanowhiskers are further deposited on CNFs/Co3O4 template via a facile in situ redox reaction in KMnO4 solution under mild conditions. The self-standing CNFs/Co3O4 nanofiber membrane matrix not only works as a conducting substrate for the full utilization of MnO2 but also actively participates in the charge storage process by virtue of the electroactive Co3O4. Electrochemical measurements show that the specific capacitance of CNFs/Co3O4/MnO2 nanofiber membrane reaches 840 F g−1 at a scan rate of 5 mV s−1 (based on the mass of MnO2), and the composite electrode materials also exhibit excellent rate capability and long-term cycling stability. Furthermore, they are used to construct a simple flexible supercapacitor with high flexibility and good capacitive performance, demonstrating the potential applications of transition metal oxides incorporated electrospun CNFs membranes in flexible energy storage devices.
000 g mol−1) was purchased from Sigma-Aldrich. Cobalt acetate (Co(Ac)2·4H2O), potassium permanganate (KMnO4) and sodium sulfate (Na2SO4) were supplied by Sinopharm Chemical Reagent Co. Ltd. N,N-Dimethylformamide (DMF) and ethanol were obtained from Shanghai Chemical Reagent Company. All aqueous solutions were prepared with doubly distilled water.
Pre-oxidation and carbonization treatments of the as-obtained PAN/Co(Ac)2 membrane were then performed according to our previous report.38 Typically, the dried PAN/Co(Ac)2 membranes were first pre-oxidized in an air atmosphere under 250 °C for 1 h with a heating rate of 1 °C min−1. Then, samples were heated up to 900 °C at a rate of 5 °C min−1 and carbonized for 1 h under N2 atmosphere. During the carbonization process, PAN fibers were carbonized to CNFs while Co(Ac)2 was transformed into Co3O4 simultaneously. The self-standing CNFs/Co3O4 membrane thus prepared at a given weight was soaked into KMnO4 solution and kept under 80 °C for reaction according to the well-known mechanism:37
| 3C + 4MnO4− + H2O = 4MnO2 + 2HCO3− + CO32− | (1) |
With the dark purple solution turned into transparent, the products were rinsed with DI water for several times and absolute ethanol for one time to remove the byproduct. Then, the as-prepared CNFs/Co3O4/MnO2 hybrid membranes were vacuum dried before further measurements. For the synthesis of CNFs/Co3O4/MnO2 composite membranes with different loading amount of MnO2, the weight ratio of CNFs/Co3O4 membrane to KMnO4 was varied from 10
:
1, 10
:
5, 10
:
10 to 10
:
20, with the resulted products denoted as CCM-1, CCM-5, CCM-10 and CCM-20, respectively. For comparison, CNFs/MnO2 membranes without Co3O4 doping were also synthesized under the same conditions, with CNFs/MnO2 composite membranes denoted as CM-1, CM-5, CM-10 and CM-20, respectively.
In full cell tests, the flexible supercapacitor was assembled. In detail, the flexible CNFs/Co3O4/MnO2 self-standing composite membranes (1 × 1 cm2) were used as both electrodes, and separated by a filtrate paper soaked with electrolyte (0.5 M Na2SO4). Two copper foils were used as the current collectors. All of the components were assembled into a layered structure and sandwiched between two pieces of PET film.25,39
In this work, Co3O4 was introduced into CNFs to improve their electrochemical activity, with the doping amount controlled by varying the solid content of Co(Ac)2 in PAN solution as 1 wt% and 3 wt% (with respect to PAN mass). Fig. S1† show the digital photographs of CNFs/Co3O4 membranes derived from different contents of Co(Ac)2. It can be seen that CNFs/Co3O4 membrane obtained from 1 wt% Co(Ac)2 is highly flexible (Fig. S1A†). Upon increasing the content of Co(Ac)2 to 3 wt%, the resulted CNFs/Co3O4 membrane becomes quite fragile (Fig. S1B†), which can hardly meet the requirement for flexible electrodes. Fig. 1A presents the PAN/Co(Ac)2 nanofibers before heat treatment, where smooth and randomly orientated nanofibers with a mean diameter of 350 nm can be observed. After carbonization, the surface of fibers becomes rough and the mean diameter reduces to 250 nm (Fig. 1B) resulting from the decomposing of polymer during heat treatment. It is also worth noting that there are a considerable amount of Co3O4 nanoparticles uniformly distributed in/on CNFs (Fig. 1B), which will improve the electrochemical activity of CNFs without sacrificing the porosity and flexibility. Compared to pure CNFs, the fiber diameter of CNFs/Co3O4 is almost unchanged, which is ascribed to the relatively low doping amount of Co3O4. In addition, the thickness of CNFs/Co3O4 membrane was controlled at about 31 μm by limiting the electrospinning time within 30 min for the consideration of lightweight, as shown in Fig. S2A.†
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| Fig. 1 FESEM images of (A) electrospun PAN/Co(Ac)2 nanofibers, (B) CNFs/Co3O4 nanofibers derived from 1 wt% of Co(Ac)2 in PAN and (C) pure CNFs. | ||
Coating of MnO2 on CNFs/Co3O4 membranes is performed via a simple in situ redox reaction. As shown in Fig. 2, small sheet-like MnO2 nanostructures can be clearly observed on the surface of CCM-1 (Fig. 2A). After increasing the KMnO4 amount, a full coverage of MnO2 nanosheets is more uniformly formed on CCM-5 nanofibers (Fig. 2B). Further increasing the mass ratio of CNFs/Co3O4
:
KMnO4 to 10
:
10, the MnO2 layer becomes denser and more homogeneous (Fig. 2C), with the thickness estimated to be 70 nm (Fig. 2E). When the KMnO4 amount was raised to a high value of 10
:
20, the MnO2 shell on CCM-20 becomes extremely thick as 130 nm (Fig. 2D and F). More seriously, with the excessive coating of MnO2, the inner part of MnO2 becomes compact and unaccessible by electrolyte, which is unhelpful for the better utilization of active materials and would lead to inferior capacitive performance. Worse still, as the deposition of MnO2 would consume the carbon backbone, excessive MnO2 loading will definitely deteriorate the flexibility of the resulted composite membrane. As displayed in Fig. S2B and S2C,† CCM-10 film is intact and quite flexible, while on the contrary the product of CCM-20 is a pile of fragments.
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| Fig. 2 FESEM images of CNFs/Co3O4/MnO2 composites with different MnO2 loading amount: (A) CCM-1, (B) CCM-5, (C and E) CCM-10, (D and F) CCM-20. (G) MnO2 nanosheets at high magnification. | ||
From the TEM images presented in Fig. 3, a well-defined core–shell structure can be observed on CCM-10 (Fig. 3A). The porous MnO2 shell is composed of numerous ultrathin outwards positioned sheet-like nanostructures (Fig. 3B). HRTEM image in Fig. 3C reveals the interplanar spacing of 0.66 nm for MnO2 nanosheets, corresponding to the (001) plane of birnessite type MnO2.41 It is notable that Co3O4 nanoparticles are almost invisible in Fig. 3A, which may be caused by the small amount of Co3O4 doping and the relatively large fiber diameter.
Crystal structures of the obtained composite materials were examined by XRD (Fig. 4A). The well-defined peak of the red curve at 2θ value of 44.7° corresponds to the crystal plane of (400), which indicates the existence of Co3O4 (JCPDS card no. 42-1467). The diffraction peaks of CCM-10 at around 12°, 25.3° and 37° can be readily indexed to the (001), (002) and (021) crystal planes of birnessite type of MnO2 (JCPDS card no. 18-0802).42 XPS characterization was used to examine the chemical composition of CNFs/Co3O4/MnO2 composites. As shown in Fig. 4B, the spectra of Co 2p reveals the 2p3/2 peak positioned at 781.0 eV, which is identified to be elemental Co in Co3O4,43,44 further confirming the presence of Co3O4 in CNFs/Co3O4/MnO2 composites. Moreover, the two peaks centered at 642.8 and 655.0 eV in Mn 2p spectrum can be designated to the binding energy of Mn 2p3/2 and Mn 2p1/2, respectively, revealing the dominance of MnO2 in the product.23
TGA was used to characterize the loading percentage of MnO2 in the composites. As shown in Fig. 5, at the temperature above 400 °C, carbon is burned out in air, with the residue being a mixture of Mn2O3 and Co3O4.37 Based on this, mass loading of MnO2 in all the samples was calculated and presented in Table S1 (the detailed calculation was provided in ESI†).
The electrochemical impedance spectroscopy (EIS) analysis is a powerful and informative technique to evaluate the properties of conductivity and charge transport in the electrode/electrolyte interface. Nyquist plots of CCM-10 and CM-10 electrodes are displayed in Fig. 6D. Both of the plots show a nearly vertical line in the low-frequency region, exhibiting excellent capacitor behavior for MnO2 coated composite materials. The high frequency loop is related to the electronic resistance inside the electrode materials. Thus, it can be observed that CM-10 shows a much lower Faradaic charge transfer resistance compared to CCM-10, indicating that Co3O4 doping could not only increase the electrochemical activity but also significantly improve the electrical conductivity of CNFs.
Fig. 7A shows CV curves of CCM-10 electrode at different scan rates in 0.5 M Na2SO4 aqueous solution. The shapes of these curves are quasi-rectangular, indicating the ideal electrical double-layer capacitance behavior and fast charging/discharging process characteristic. The variation in the specific capacitance of CCM-10 as a function of the scan rates is plotted in Fig. 7B. Under a high scan rate of 100 mV s−1, the specific capacitance still retains 401 F g−1 (based on MnO2), revealing good capacitive behavior and high-rate capability for CNFs/Co3O4/MnO2 electrodes. The self-standing conductive CNFs/Co3O4 backbone and porous sheet-like MnO2 nanostructures can not only provide a shorter electron transportation and ion diffusion pathway, but also facilitate the reaction of active species, hence resulting in a good rate capability. Current density is one important factor influencing the capacitive behavior of supercapacitors. Fig. 7C shows the constant current charge/discharge curves of the CCM-10 composite at different current densities. It is obvious that the charging curves are very symmetric with their corresponding discharging counterparts, and the voltage loss is low even at a high current density of 10 A g−1, indicating the low internal resistance which is in good agreement with the EIS results.
To further test the feasibility of CNFs/Co3O4/MnO2 composite membranes for flexible capacitance applications, a simple flexible in-board supercapacitor based on CCM-10 was presented for a demo. The flexible device was fabricated using two pieces of self-standing CNFs/Co3O4/MnO2 membranes as both electrodes. As shown in Fig. 8A, the as-prepared supercapacitor is lightweight and highly flexible, which can even endure folding and twisting without destroying its construction. The CV curves in Fig. 8B demonstrate that fluctuation of the electrochemical performance of the flexible supercapacitor is subtle and acceptable under different bending angles. Additionally, the symmetric and rectangular-shaped CV curves show the ideal pseudocapacitive nature of MnO2 and fast redox reaction in the flexible device. Fig. 8C displays the charge/discharge curves of this device at different current densities ranging from 0.2 to 2.0 mA cm−2. A small sloping potential profile with a potential plateau can be observed at lower current density, indicating a typical Faradaic reaction. The long-term cycling stability of the flexible supercapacitor was tested through CV cycles at a scan rate of 100 mV s−1, which is shown in Fig. 8D. After 3000 cycles, the specific capacitance of the device still retains 95.9% of its initial value, suggesting that the as-fabricated supercapacitor has a good cyclic performance and is quite promising as a flexible energy storage device.
Power density and energy density are two important parameters for evaluating the electrochemical performance of the supercapacitors. Fig. 9 presents the Ragone plots of assembled flexible CNFs/Co3O4/MnO2 supercapacitor. The highest power and energy densities for the hybrid electrodes are 10.8 kW kg−1 at energy density of 23.1 W h kg−1 and 49.8 W h kg−1 at power density of 1.1 kW kg−1, respectively. These values are comparable to those of the reported MnxOy based composites,14,22,23,25 demonstrating the potential applications of CNFs/Co3O4/MnO2 composite membranes in efficient and flexible energy storage devices.
Footnote |
| † Electronic supplementary information (ESI) available: Cross-sectional image and digital photographs of CNFs/Co3O4 and CCMs membranes; comparison on the total capacitance between CCMs and CMs. Detailed calculation process of MnO2 loading percentage and specific capacitance. See DOI: 10.1039/c4ra17312k |
| This journal is © The Royal Society of Chemistry 2015 |