Jian Wuab,
Rui Mib,
Shaomin Lib,
Pan Guoa,
Jun Meib,
Hao Liu*b,
Woon-Ming Lauab and
Li-Min Liu*a
aBeijing Computational Science Research Center, Beijing 100084, China. E-mail: limin.liu@csrc.ac.cn; Tel: +86-10-82687086
bChengdu Green Energy and Green Manufacturing Technology R&D Center, Chengdu Development Center of Science and Technology of CAEP, Chengdu, Sichuan 610207, China. E-mail: mliuhao@gmail.com; Tel: +86-28-67076208
First published on 5th March 2015
Three-dimensional (3D) hierarchical NiCo2O4 nanoneedle arrays have been prepared on nickel foam via a facile hydrothermal method followed by annealing in air. Impressively, when investigated as binder-free supercapacitor electrodes, such unique NiCo2O4 nanoneedle arrays on Ni foam exhibit a superior specific capacitance of 2193 F g−1 and 1490 F g−1 at current densities of 1 and 10 A g−1 calculated based on the active mass of NiCo2O4, respectively. Furthermore, the areal capacitance is 3.71 F cm−2 at 1 mA cm−2 and 1.39 F cm−2 at 40 mA cm−2. The remarkable electrochemical performance is due to the hierarchical nanoneedle array structure with bottom crosslinked nanosheets, which has a large surface area, thus providing more sites to facilitate electrochemical reactions, rapid ion/electron transport, and enhanced strain accommodation. Our results demonstrate that the hierarchical NiCo2O4 nanoneedle arrays are a promising material as a binder-free electrode for high performance supercapacitors.
Transition metal oxides (TMOs) and conducting polymers are two main pseudocapacitors materials and have been explored as advanced electrodes for supercapacitors.11–13 Among these candidates, TMOs are being extensively investigated as high-performance pseudocapacitors due to their rich redox reactions, low cost and low environmental footprint.14,15 Unfortunately, their poor intrinsic electrical conductivity hampers their application.16,17 Therefore, to fully use the capacitance of TMOs, one must improve their intrinsic electrical conductivity.
Recently, spinel nickel cobaltite (NiCo2O4) has been suggested to be a promising electrode material for its intriguing advantages including high theoretical capacitance, low cost, environmental friendliness and abundant resources. Particularly, NiCo2O4 possesses higher electric conductivity and electrochemical activity than those of either nickel oxides or cobalt oxides.18,19 Up to now, many methods (hydrothermal,20 sol–gel,21 electro-deposition,22 microwave,23 etc.) have been used to prepare NiCo2O4 with different morphology, such as nanoneedles,24 nanosheets,25 nanograss,26 nanospheres27 and so forth. Especially, constructing one-dimensional (1D) nanostructure is advantageous in energy storage devices because of efficient ions and electrons transport pathways.24,28 In addition, the 1D nanowires structure is not easily pulverized or broken due to its facile strain relaxation, which can be effective against the volume change problem during electrochemical reaction.29,30 However, the reported areal capacitance of the 1D structure is usually poor due to low active mass loading. Meanwhile, growing 2D nanosheets on Ni foam have an express path for electron transport and greatly enhance the electrode kinetics due to their open space between sheets.31,32 Hence, the ideal electrode architecture should hold the characteristics of high electrical conductivity, facile strain relaxation, fast electron transport and high active mass loading.
In this work, we report a novel approach by cultivating nanoneedle arrays on crosslinked nanosheets grown on Ni foam as binder-free electrodes via a one-step hydrothermal method followed by annealing in air, thus synthesizing 3D hierarchical NiCo2O4 structures which combine the benefits of 1D and 2D structures. The nanoneedle arrays thus grown exhibit a high specific capacitance of 2193 F g−1 at current densities of 1 A g−1 and areal capacitance of 3.71 F cm−2 at 1 mA cm−2. The high capacitance is promising for supercapacitors with high energy and power densities. These remarkable results reveal that such unique hierarchical NiCo2O4 nanoneedle arrays possess potential applications in electrochemical energy storage.
![]() | (1) |
![]() | (2) |
![]() | (3) |
Ni2+ + 2Co2+ + 3xF− → [NiCo2F3x]3(x−2)− | (4) |
H2NCONH2 + H2O → 2NH3 + CO2 | (5) |
NH3·H2O → NH4+ + OH− | (6) |
CO2 + H2O → CO32− + 2H+ | (7) |
[NiCo2F3x]3(x−2)− + 1.5(2 − y)CO32− + 3yOH− + nH2O → NiCo2(OH)3y(CO3)1.5(2−y)·nH2O + 3xF− | (8) |
The bimetallic (Ni, Co) carbonate hydroxide precursor is transformed to spinel NiCo2O4 via a facile thermal treatment in air at a relatively low temperature as follows:35,36
2NiCo2(OH)3y(CO3)1.5(2−y)·nH2O + O2 → 2NiCo2O4 + (3y + 2n)H2O + 3(2 − y)CO2 | (9) |
The crystallographic structure of the product is investigated with X-ray diffraction (XRD) as shown in Fig. S3† and 1a. The Co–Ni bimetallic carbonate hydroxide salts (NiCo2(OH)3y(CO3)1.5(2−y)·nH2O) were formed at the molar ratio of Co/Ni at 2:
1, (Fig. S3†) and decomposed into the NiCo2O4 in the following annealing process. Fig. 1a shows that the identified diffraction peaks of final product can be well indexed to NiCo2O4 (JCPDS 73-1702). There are no other additional diffraction peaks in the pattern, indicating the high phase purity of NiCo2O4 formed. Fig. 1b shows that NiCo2O4 adopts a spinel-related structure (space group Fd3m) with Ni atoms being embedded in the octahedron and Co atoms in both octahedron and tetrahedron.37,38 The four apexes of the tetrahedron are shared with octahedron, which form a 3D network of interstitial space for ion diffusion. In addition, the chemical compositions of the products, as analyzed by EDX spectroscopy (Fig. S4†), indicates the 1
:
2 atomic ratio of Ni
:
Co consistent with the stoichiometric ratio of NiCo2O4.
The porous characteristics of the 3D NiCo2O4 nanoneedles were investigated by isothermal adsorption and desorption measurements, as shown in Fig. S5.† The Brunauer–Emmett–Teller (BET) surface area was measured to be 64.01 m2 g−1. Distinct hysteresis loop appears in the range of 0.7–1.0 P/P0, which reveals the presence of a mesoporous structure of nanoneedles.35 The inset of Fig. S5† shows the pore size distribution of the sample calculated by desorption isotherm via Barret–Joyner–Halenda (BJH) method. The as-prepared NiCo2O4 nanoneedles show narrow distribution of pores at around 7.7 nm. The mesoporous morphological with high surface area characteristics will have impressive electrochemical performance because it is more favorable for electrolyte penetration and fast ion/electron transfer.
To understand the formation mechanism of 3D hierarchical NiCo2O4 nanoneedle arrays on Ni foam, time-dependent experiments were carried out. The corresponding SEM images of the evolution process are shown in Fig. 2. At the initial reaction for 1 h, thin and dense layer of nanosheets are uniformly formed on the surface of the Ni foam (Fig. 2a and c), the structure which also can be clearly observed from the side view (Fig. 2b). After the reaction for 2 h, the thickness of the nanosheets became thicker, especially at the bottom of the walls (Fig. 2d–f). When the reaction time was extended to 4 h, some tiny nanoneedles with length of about 1 μm appear on the surface of the nanosheets (Fig. 2h–j). Further increasing the reaction time to 8 h, the nanoneedles rooted in the nanosheets became longer and denser, resulting in a coverage of nanoneedles on the surface, as in Fig. 2k and m. Obviously, side view reveals that the nanoneedles are long and slim (Fig. 2l). The morphology transformation from nanosheets into nanosheets–nanoneedles is attributed to NH4F, which not only promotes nanoneedles rooting in nanosheets, but also enhances adhesion between the substrate and the arrays.13,32,39 Subsequently, the nanoneedles fully fill the intervals between the primary nanosheets and continue to grow longer and denser with increasing reaction time.
To further character the structure of NiCo2O4 nanoneedles, we carried out TEM studies. The TEM image shows that the NiCo2O4 nanoneedles are highly porous (Fig. 3b). The HRTEM image presented in Fig. 3c shows the lattice spacing of 0.288 nm corresponds to the (220) crystal plane of spinel NiCo2O4. The selected area of electron diffraction (SAED) pattern shows that the porous NiCo2O4 nanoneedles are polycrystalline (Fig. 3d). The diffraction rings and spots in SAED can be indexed by the spinel NiCo2O4 crystal structure (JCPDS no. 73-1702).
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Fig. 3 (a) SEM image of NiCo2O4 nanoneedles grow on Ni foam. (b) TEM image and (c) high-magnification TEM image of a NiCo2O4 nanoneedle. (d) Diffraction pattern of a NiCo2O4 nanoneedle. |
To evaluate the properties of the obtained different NiCo2O4 arrays on Ni foam as the electrode for supercapacitors, electrochemical measurements were then performed. Fig. S6† shows the CV analysis measured at various scan rates with a potential window from 0 to 0.75 V versus Hg/HgO. All the CV curves present a pair of well-defined redox peaks, indicating the faradic redox reactions related to M–O/M–O–OH (M refers to Ni or Co) associated with OH− anions.40–42 Increasing the scanning rate, the redox current increased, meanwhile, the anodic/cathodic peak shifted in the reverse positive/negative potential, respectively.
NiCo2O4 + OH− + H2O ↔ NiOOH + 2CoOOH + e− | (10) |
CoOOH + OH− ↔ CoO2 + H2O + e− | (11) |
To get more information about the performance of the as-synthesized NiCo2O4 array electrodes, galvanostatic charge–discharge measurements were further performed. From Fig. 4c and e, it can be seen that both charge and discharge times of the hierarchical NiCo2O4 nanoneedle structure are much longer than that of NiCo2O4 nanosheets and nanosheet–nanoneedle arrays, in excellent agreement with CV results shown in Fig. 4a. This is because the high active mass loading results in increased electrode thickness of nanosheets-2h than nanosheets-1h (Fig. 2). The diffusion distance of electrolytes into pseudocapacitor is only in the few nanometers from the surface. Resultingly, thicker electrode leads to the appearance of more “dead” or “inactive”, which cannot participate in the Faradaic reactions.34,45 Therefore, the specific capacitance of nanosheets-2h is smaller than that of nanosheets-1h. Further increasing the reaction time, some tiny short nanoneedles appear on the surface of the nanosheets and the nanosheets became longer and denser as the elongation of the reaction time. The additionally long and slim nanoneedles make the specific capacitance of the as-prepared NiCo2O4 electrode increased. Importantly, a smaller IR drop for the hierarchical NiCo2O4 nanoneedle structure is found at the beginning of the discharge curve, demonstrating a lower internal resistance of this morphology. It is worth noting that the discharge areal capacitances, calculated by eqn (1) at 1 mA cm−2, are increasing as the morphology evolution (Fig. 4e). The areal capacitances turn out to be 1.30, 1.54, 2.34 and 3.71 F cm−2 for nanosheets-1h, nanosheets-2h, nanosheets–nanoneedles-4h and nanoneedles-8h arrays, respectively. However, the specific capacitance of nanosheets-1h is calculated to be 1878 F g−1 at 1 A g−1, lower than that of nanoneedles-8h for 2193 F g−1 but higher than that of nanosheets-2h and nanosheets–nanoneedles-4h for 1464 F g−1 and 1806 F g−1, respectively (Fig. 4c). The CV curve of Ni foam compared to that of other four NiCo2O4 structures are shown in Fig. 4a, which demonstrates that the Ni foam contributes little to the total capacitance of the electrode. Therefore, the effect of Ni foam for the capacitance can be ignored.
Fig. 4d and f show the electrochemical capacitances of the NiCo2O4 arrays at various discharge current densities for comparison. As expected, the nanoneedle arrays have the highest specific capacitance and areal capacitance. Even under a current density of 20 A g−1, the nanoneedle electrode still has a specific capacitance of 1069 F g−1. It also exhibits high areal capacitances of 3.71 F cm−2 at 1 mA cm−2 and 1.39 F cm−2 at 40 mA cm−2. The reason is that the ions in the electrolyte are believed to diffuse almost fully into the holes of the electrode at low scan rate, while a lower capacitance is observed at high scan rate because of the seriously reduced contact between the ions and the electrode. Compared with other reported specific capacitance and areal capacitance of NiCo2O4 nanostructures or even core–shell hybrid structures, the capacitance values of the hierarchical NiCo2O4 nanoneedle arrays are superior (see Table S1†). The above results demonstrate that the 3D hierarchical nanoneedle structure of the pseudocapacitive materials could enhance capacitance.
As shown in Fig. S7 and S8,† the shapes of the constant current charge–discharge curves at different current density are very similar and hold excellent capacitive behavior. Encouragingly, the NiCo2O4 nanoneedle arrays electrode exhibits outstanding performance of rate capability. The areal capacitances are 3.71, 3.54, 3.17, 2.74 and 2.28 F cm−2 at current densities of 1, 2, 5, 10 and 20 mA cm−2, respectively. The specific capacitances are 2193, 2048, 1753 and 1490 F g−1 at current densities of 1, 2, 5 and 10 A g−1, respectively.
A good electrochemical supercapacitor should possess a high energy density at high current density. Fig. S9† shows the Ragone plots of the energy densities and the power densities calculated by eqn (2) and (3), respectively. With increasing power density, all the energy densities decrease slowly, and the NiCo2O4 nanoneedle electrode exhibits highest energy density and highest power density simultaneously. It reaches 92.1 W h kg−1 at a power density of 275 W kg−1, and still remains 44.9 W h kg−1 at a power density of 5500 W kg−1. These values are superior to other reported for NiCo2O4-based supercapacitors,33,46 demonstrating that the hierarchical NiCo2O4 nanoneedle structure is a great potential electrode material in supercapacitors.
Since the hierarchical NiCo2O4 nanoneedle arrays have the highest areal capacitance, specific capacitance and fastest protons diffusion, more electrochemical properties of this structure are explored. The long cycle life was investigated at a current density of 5 A g−1 (8 mA cm−2) for 2000 cycles (Fig. 5a). Impressively, the specific capacitance of the NiCo2O4 nanoneedle arrays electrode is still 1260 F g−1 (2.06 F cm−2) with 72% retention. The SEM images of NiCo2O4 nanoneedle arrays after 2000 cycles are shown in Fig. S10.† It is interested to find that the morphology of nanoneedles keeps well except slightly aggregates. Owing to the constraint of crosslinked nanosheets at the bottom, the nanoneedles on the top would not aggregate seriously. The advantages of this 3D hierarchical nanoneedle structure are further confirmed.
The corresponding EIS of the electrode at the initial stage and after 2000 cycles were further carried out and shown in Fig. 5b. Both the impedance spectra display a similar form with a semicircle in the high-frequency region and present a linear region over the low-frequency range. The linear region corresponds to the Warburg impedance (Zw), which represents the electrolyte diffusion to the electrode surface. The slops of the low-frequency straight line of the electrode after 1 and 2000 cycles are almost similar. In the high-frequency region, the intersection at the real part (Z′) indicates the solution resistance (Rs), and the semicircle corresponds to the charge transfer impendence (Rct) in the electrochemical process. As can be seen from the inset, although the Rs after 2000th cycle is slightly bigger than that of the 1st cycle, the (Rct) increase is relatively obvious after 2000 cycles, leading to a capacity fading during the cycling process.
Multiple contributing factors can be considered for the high capacitance, good rate capability and long cycle life of the binder-free NiCo2O4 nanoneedle arrays. First, the NiCo2O4 materials with a high active mass loading adhered directly on Ni foam substrate can enhance the stability of the electrode material and increase the electrical conductivity of the electrode. Second, the 3D hierarchical nanoneedle arrays morphology is advantageous in ion and electron transport due to the shorter transport path of the nanowire comparing to other structures. Third, the hierarchical array with bottom crosslinked nanosheets possesses a favorable morphological and phase stability because it can release stress caused by volume expansion and redox reactions during electrochemical reaction. Therefore, these structural features will undoubtedly bring about the superior electrochemical performance of the 3D hierarchical nanoneedle arrays over the other NiCo2O4 structure electrodes.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c4ra16937a |
This journal is © The Royal Society of Chemistry 2015 |