Fuchao Yangac and
Zhiguang Guo*ab
aState Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, People's Republic of China. E-mail: zguo@licp.cas.cn; Fax: +86-931-8277088; Tel: +86-931-4968105
bHubei Collaborative Innovation Centre for Advanced Organic Chemical Materials, Ministry of Education Key Laboratory for the Green Preparation, Application of Functional Materials, Hubei University, Wuhan 430062, People's Republic of China
cGraduate School of Chinese Academy of Sciences, Beijing 100049, People's Republic of China
First published on 8th January 2015
The mixed modifiers of methyl-terminated thiol and carboxyl-terminated thiol were successfully assembled on stainless steel meshes (SSM) utilizing polydopamine as the adhesion layer and the strong thiol ligand with Ag. The microstructure, surface topography, chemical composition and wettabilities were investigated with X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), X-ray photoelectron spectroscopy (XPS) and contact angle meter, respectively. Importantly, the surface modified by mixed thiol show different responsive behavior to nonbasic and basic water droplets. Plus, the selectiveness of high water–oil repellence reveals the unique and smart tendencies of as-prepared functional stainless steel mesh. The reversible pH-response and stability have also been investigated. Based on stainless steel material widely used in engineering, this prepared smart material is expected to be used in many industrial applications, such as pH controllable dual oil–water on–off switch and diversified oil–water separation.
Cao and Feng et al. have successfully fabricated the thermo and pH dual-controllable oil–water separation materials based on SSM by photo initiated free radical polymerization of dimethylaminoethyl methacrylate.9 They carried out Cu electrodeposition and used dimethylaminoethyl methacrylate as monomer, N,N′-methylenebisacrylamide as the chemical cross-linker, and polyacrylamide as thickener under UV-light for polymerization. They employed poly(dimethylamino)ethyl methacrylate (PDMAEMA) as the thermo and pH dual-responsive functional group. An alternative and easy approach, our main idea is to graft the pH-responsive thiol functional group on the SSM with an enhanced rough Ag layer by being deposited in situ and self-assembly method of modification afterwards. Methyl-terminated thiol is a low surface energy material without stimulus-response property, and carboxyl-terminated thiol is pH-responsive without hydrophobic property.10,11 Amalric et al. have investigated the potential of phosphonate self-assembled monolayers functionalized by silver thiolate species as antibacterial nanocoatings for inorganic biomaterials.12 Ag is also chosen by us to increase the roughness of the SSM surface because it is an ideal candidate for being corrosion resistant and anti-bacterial and can also form stable coordination complexes with thiol.12,13 However, how to anchor Ag particles on the SSM surface is a question indeed. Mussel-inspired polydopamine (PDA) was found to have the enormous power of adhesion to almost all kinds of surfaces (highly stronger than adsorption on fabrics) because of the catechol motif.14 The broad applications of PDA were also highlighted by the much milder solution oxidation method of self-polymerization reaction. Lee et al. reported the deposition of Ag via simple dip-coating of PDA-coated objects into silver nitrate solution.15 We have reported the PDA layer as a strong adhesive for Ag2O nanoparticles possessing the ability of good wear resistance.16
Combining with the advantages of the above materials, herein we develop a synergetic strategy and the facile synthesis of pH-responsive behavior of a smart interface based on SSM. The aim of this study is to deliver a reference for resolving key issues of developing smart interfacial materials and devices.
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Fig. 1 XRD patterns of pristine (a), PDA modified (b), Ag modified (c), methyl-terminated thiol modified (d), and mixed thiol modified (e) surface on the SSM. |
Fig. 2a and b shows the SEM images of pristine SSM. The meshes are well-distributed with the average diameter of about 40 μm (Fig. 2a). It is clear that the surface of the single wire is not smooth and the processed moulage is residual (Fig. 2b). The SEM images of several pores (or single pore), energy dispersive spectrometer and elements contents of the SSM can be found in Fig. S1, S2 and Table S1 (ESI†). Fig. 2c and d shows the images of the SSM surface modified by PDA, which was composed mainly of uniform and dense nanoparticles with grain sizes of about 100 nm. This surface is relatively flat. However, it is disadvantageous for obtaining a high water repellent property. As shown in Fig. 2e and f, after the deposition of Ag particles on stainless steel wires, the surface became concave–convex and turned to rough. This will enhance the wettability because highly rough structure can magnify the hydrophobicity or hydrophilicity to extreme.20 To acquire the highly water–oil repellent surface, the thiol monomolecular layer was self-assembled on the Ag surface. Meanwhile, the morphology has no obvious change after thiol modification, and details of its magnification can be seen in Fig. S3 (ESI†). It can be seen in Fig. 2g that the pore channels indeed exist after multistep modifications. Fig. 2h presents the cross-sectional view for a single wire of the final smart SSM, indicating that the thickness of the Ag layer is about 0.4 μm.
To further confirm the co-existence of PDA, Ag and thiol in these samples, XPS has been performed. As shown in Fig. 3(i), it can be clearly observed that the C 1s peak is quite high for pristine SSM while the dominant peak for n-decyl thiol (or mixed thiol) modified SSM is the Ag 3d. The N element signal arising from PDA can be found at the binding energy of 396.1 eV for N 1s.21 The peaks of the Ag element arising from the deposition of Ag particles are observed at the binding energy of several values. For Ag 3p, two peaks are observed at binding energies of about 604.1 and 572.1 eV, corresponding to Ag 3p1/2 and Ag 3p3/2.21 For Ag 3d, the indicated rectangular region was magnified and given as the inset figure. The two peaks are observed at binding energies of about 374.1 and 368.1 eV, corresponding to Ag 3d3/2 and Ag 3d5/2.21,22 The S element corresponding to the n-decyl thiol or 11-mercaptoundecanoic acid has also been detected, and its high-resolution spectra is given in Fig. 3(ii). The S 2p1/2 and 2p3/2 peaks are located at 163.2 eV and 162.0 eV with a slight decrease in contrast to free alkanethiol (163.5–163.8 eV), indicating that the alkanethiols or mercaptoundecanoic acid are chemisorbed via the –SH group and the alkanethiols or 11-mercaptoundecanoic acid are packed densely on the Ag surface (S–Ag bond forms) in the modification process.23
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Fig. 3 (i) XPS survey analysis of (a) original SSM, (b) n-decyl thiol and (c) mixed thiol modified SSM surface. (ii) High-resolution spectra of S 2p. |
Some intuitive and interesting experimental phenomena can be found and then described as follows. If the SSM surface modified by methyl-terminated thiol is inclined more than about 15°, acidic droplets, neutral droplets and basic droplets would roll off and make no evident difference. If an acidic, neutral or basic water column is squirted onto a piece of SSM modified by methyl-terminated thiol, the impacting water column would bounce out of this surface, exhibiting extremely similar phenomenon. The case of neutral water is given in Fig. 4a as the representative of other similar situations. As shown in Fig. 4b, acidic water droplets show quasi-spherical shape on the mixed thiol modified SSM surface. The quasi-spherical shape implies a high lyophobic surface for these acidic droplets. In Fig. 4c, when the water droplets are basic, it cannot stand with any shape and would penetrate into the meshes. Thus, the plain SSM is transformed into pH-responsive smart material, exhibiting quite different behaviors when it encounters acidity or alkalinity. Mierczynska et al. pointed out that the pH responsive change in the slope of the wettability gradient might be useful in moving liquids across surfaces.24 For clear observation and comparison, the neutral water droplets were dripped beside the basic wetted zone of the same sample and exhibited spheroidicity, shown in Fig. 4d. The differences between neutral and alkaline water droplets on the SSM surface modified by mixed thiol are remarkable whereas the distinction between acidic and neutral water droplets on the same surface are beyond distinguishing without the help of an instrument. Next, the DSA100 contact angle meter is employed.
To quantitatively evaluate the wettable behavior of different modified SSM surfaces, the measurement of the CA by the “sessile drop” method was conducted. In Fig. 5a, CAs of samples (1), (2), (3), (4) and (5) correspond to a 5 μL deionized water droplet on the surface of the original SSM (121.9°), polymerization of dopamine (116.0°), adhesion of Ag particles (129.5°), modification of methyl-terminated thiol (143.4°) and mixed thiol (133.2°), respectively. A noteworthy feature of the SSM modified by PDA is that its colour changed from off-white to brown, water droplets on its surface were unstable, and the shape finally became rectangle (Fig. S4, ESI†). The sliding angle of the SSM surface modified by methyl-terminated thiol, which is the inclination angle of the surface from which the deionized water droplet can roll off, is about 13° (inset of Fig. 5a). As Fig. 5b shows, on the SSM surface modified by methyl-terminated thiol, the CA of acidic droplets, neutral droplets and basic droplets have no significant differences with centering at about 143°, whereas the CA of acidic droplets, neutral droplets and basic droplets on the SSM surface modified by mixed thiol are 138.8°, 133.2° and less than 5°. The modified meshes treated with non-alkaline and alkaline water displayed quite different behavior: high hydrophobicity for acidic or neutral water droplets and superhydrophilicity for alkaline water droplets. This result confirmed that as-prepared SSM provides the pH-responsive effect. The as-prepared smart meshes have the advanced selective permeability not only to non-alkaline and alkaline water but also to deionized water and oil. In Fig. 5d, the deionized water was dyed with methylene for clear observation. The functional SSM possessed high water repellence and can be used for oil–water separation (Fig. 5c). The separation efficiency of oil–water mixture is defined by the ratio between the weight of oil (gasoline) collected and that initially added to the mixture. The average separation efficiency based on five recycles is calculated to be 90.6% (Fig. S5, ESI†). However, if the as-obtained SSM was immersed in basic solution for about 5 minutes, the smart SSM become extremely hydrophilic and highly oil repellent after being pre-wetted as shown in Fig. 5e. It is widely accepted that hydrophilic surfaces often possess high oil repellence when they trap water or in underwater surroundings.25 The intrusion pressure of water (or oil), which indicates the maximum height of water (or oil) that the as-obtained meshes can support, can be calculated by the following equation:26
P = ρliqghmax | (1) |
With the development of smart devices, reversibly controlling the surface wettability has aroused great interest.27–29 Interestingly, these smart meshes show reversible transition between the high hydrophobicity and superhydrophilicity after being immersed into the acidic (pH = 1) or alkaline (pH = 13.5) solution for 5 minutes and being dried under nitrogen. The variation of CAs are between about 130° (after acidic soak) and close to 0° (after alkaline soak). This process can be repeated several times and shows good recyclability, as shown in Fig. 6a. The corresponding mechanism is discussed later in this paper. Bird et al. have reported biodegradable pH-responsive hollow polymer particles. They demonstrated the pH-triggered swelling of the hollow particles and pH-triggered release of a model solute from the new hollow particles.30 The reversible pH-responsive material can offer excellent potential for future application in smart devices.
The stability of smart SSM can also be proven by the abrasion test and high temperature durable test that followed.31 Sandpaper (1500 mesh) served as an abrasive surface to test the mechanical stability of as-prepared SSM. The sample was subjected to a 200 g weight and was kept in close contact with the sandpaper. The modified SSM was then moved slowly back and forth with a speed of about 2 cm s−1 and an abrasion length of 20 cm.32,33 As shown in Fig. 6b, the ability of hydrophobicity was partially lost after 15 cycles of abrasion test. However, our samples possessed a relatively high level of hydrophobicity within 10 cycles, indicating a certain degree of durability against abrasion. The thermal stability was studied via an investigation of water droplets on the as-prepared SSM surface subjected to different temperatures. As shown in Fig. 6c, the CAs of water droplets on the as-prepared SSM surface subjected to 60 °C for 10 h and 100 °C for 10 h was nearly unchanged, larger than 130°. These results indicate that the smart SSM surface shows good stability under high temperature conditions. However, when the temperature was further increased, the CAs of water droplets on the treated SSM decreased to 87.5° even though the duration was shortened to 5 h.
Finally, the formation and response mechanism of the smart SSM are also discussed. Dopamine can be oxidized and spontaneously polymerized under mild conditions (Fig. 7a), and 3,4-dihydroxy-L-phenylalanine (DOPA) is believed to contribute to extraordinarily robust adhesion, by which mussels (Fig. 7b) can achieve long-lasting adhesion and strongly attach to all kinds of substrates, even on wet surfaces.14,34 Dopamine is a structural mimic of DOPA (Fig. 7c). Taking the well-being of self-polymerized dopamine, the fabrication sequence involved three steps. In the first step, the cleaned SSM (Fig. 7d) was chosen as substrate for PDA deposition. Next, the SSM packed by PDA (Fig. 7e) is used to anchor Ag particles on the SSM (Fig. 7f). Here, the Ag particles serve two purposes: they provide a rough structure for enhanced wettability and also set the methyl-terminated thiol and carboxyl-terminated thiol, which in this case is stable and robust.35 In the last step, the functional groups of n-decyl thiol or mixed thiol were self-assembled on the SSM substrate (Fig. 7g). Ag has a much lower solubility product constant (Ksp) with sulfur than many other common transition-metals as shown in Table 1.
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Fig. 7 Self-polymerization of PDA (a), image of mussels (b), structure of DOPA (c). Schematic diagram for the preparation process (d–g) and formation mechanism (h–j) of smart SSM. |
Ag2S | ZnS (α) | CuS | NiS | CoS (α) | FeS | |
---|---|---|---|---|---|---|
a The values given in the above table were cited from Lange's Chemistry Handbook, 15th edn. | ||||||
Ksp | 6.3 × 10−50 | 1.6 × 10−24 | 6.3 × 10−36 | 2.0 × 10−26 | 4.0 × 10−21 | 6.3 × 10−18 |
pKsp | 49.20 | 23.80 | 35.20 | 25.7 | 20.40 | 17.2 |
The solubility product constant (Ksp) is a constant that here reflects the strength of transition-metal and sulfide ligand interactions. The solubility product behavior indicates that the low value levels are associated with high ligand interactions. The pKsp given in Table 1 is only another form of Ksp after the mathematical operation. This low Ksp constant (or high pKsp) also indicates that the formation of sulfide nucleation is abundant, and so the generated sulfide has strong interest in growing on the Ag surface.36 The strong bonding effects between thiol and Ag surface is a prerequisite for achieving a highly hydrophobic and smart surface. The outcome of pH-response can be understood by the protonation and deprotonation effects of carboxylic acid groups grafted on the SSM surface (Fig. 7h–j). When the acidic water droplets contacted the mixed thiol modified surface, the plentiful H+ of acidic liquid triggers H+ ionic repulsive interactions with carboxylic acid groups (Fig. 7h). The acceptance of protons in 11-mercaptoundecanoic acid leads to extending of the molecular chain of alkyl groups, which are induced by the electrostatic repulsion of the generated charges.37 Together with the help from physical crosslink with n-decyl thiol (hydrophobic groups) and the architectural rough surface generated by Ag particles, so the surface is extremely repellent to acidic water droplets. When neutral water droplets contacted the mixed thiol modified surface, the main difference from the above situation is that the existence of H+ ionic repulsive interactions was localized only between the molecules of the 11-mercaptoundecanoic acid. As for the basic water droplet contacting the mixed thiol modified surface, the abundant OH− of basic water droplets would wipe out the H+ of carboxylic acid groups. The release of protons in 11-mercaptoundecanoic acid leads to collapsing of the molecular chain of alkyl groups. Along with the physical crosslink with n-decyl thiol and amplification of the Ag rough surface, so the mixed thiol modified surface is superhydrophilic to basic water droplets. That is the reason why these smart meshes treated with non-alkaline and alkaline water display quite different behaviors.
Footnote |
† Electronic supplementary information (ESI) available: The SEM images of several pores (or single pore), energy dispersive spectrometer and elements contents of SSM are given in Fig. S1–S3 and Table S1. Different magnifications of FESEM images of Ag-coated SSM after mixed thiol modification (Fig. S4). Images of (a) water drop on original SSM, (b) water drop on SSM modified by PDA. Images of acidic droplet (c), neutral droplet (d) and basic droplet on SSM modified by n-octadecyl thiol (Fig. S5). The separation efficiency of the smart meshes in oil–water separation experiments under multiple recycles. See DOI: 10.1039/c4ra16607h |
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