Xiaoyu Lia,
Hongbo Guc,
Jiurong Liu*a,
Huige Weib,
Song Qiua,
Ya Fua,
Hailong Lva,
Guixia Lua,
Yiran Wangb and
Zhanhu Guo*b
aKey Laboratory for Liquid–Solid Structural Evolution and Processing of Materials, Ministry of Education and School of Materials Science and Engineering, Shandong University, Jinan, Shandong 250061, People's Republic of China. E-mail: jrliu@sdu.edu.cn
bIntegrated Composites Lab (ICL), Dan F. Smith Department of Chemical Engineering, Lamar University, Beaumont, TX 77710, USA. E-mail: zhanhu.guo@lamar.edu; zguo10@utk.edu
cDepartment of Chemistry, Tongji University, Shanghai, 200092, People's Republic of China
First published on 15th December 2014
In this work, multi-walled carbon nanotube (MWNT) nanocomposites with homogenously anchored nanomagnetite of 10–20 nm prepared by a hydrothermal-annealing method have been demonstrated to serve as anode materials for lithium ion batteries (LIBs) with a specific capacity of 829 mA h g−1 after 50 cycles at a current density of 100 mA g−1 and a reversible capacity of 686 mA h g−1 at a current density of 200 mA g−1 for the nanocomposites with a weight ratio of 1
:
1, much larger than the specific capacity of 230 mA h g−1 after 50 cycles at a current density of 100 mA g−1 and a reversible capacity of 195 mA h g−1 at a current density of 200 mA g−1 for the MWNTs. The MWNTs in the nanocomposites could efficiently buffer the strain of volume change during lithiation/delithiation and greatly improve the electrical conductivity of the electrodes. The superior electrochemical performances of the Fe3O4/MWNTs were found to originate from the unique conductive network of the MWNTs in the nanocomposites as well as the high capacity from the nanomagnetite.
Carbon nanotubes (CNTs) have attracted wide attentions as additives in constructing hybrid nanocomposites due to their superior electrical conductivity, high surface-to-volume ratio, ultrathin walls, and structural flexibility.29,30 Their large specific surface area ensures high contact area between electrolyte and electrode, and the ultrathin walls shorten the Li-ion diffusion distance. In addition, CNTs can be well connected to form unique conductive networks to provide continuous conductive pathways for electron transport.31 The CNTs can serve as not only conducting materials, but also an excellent inert confining buffer to accommodate the strain of volume change during the rapid charge/discharge processes.32,33 Therefore, enhanced electrode performance can be achieved through the application of these unique electrode structures by incorporating transition metal oxides with CNTs. The combination of conductive network of CNTs and high capacity of Fe3O4 nanoparticles is a promising way to make anode materials with excellent electrode performance.34–38 The Fe3O4/CNTs nanocomposites have some potential applications in biomedicine, magnetic data storage, supercapacitor and fuel cell.39–45 For example, He et al.46 reported a method using polyvinyl alcohol (PVA) as a hydrogen bond functionalizing agent to modify CNTs to synthesize CNTs/Fe3O4 nanocomposites (656 mA h g−1 at a current density of 100 mA g−1) applied as anode materials for LIBs. Guo et al.47 synthesized Fe3O4–CNTs nanocomposites (702 mA h g−1 at a current density of 50 mA g−1 after 50 cycles) for application in LIBs by using Sn(OH)62− as inorganic dispersant. However, the electrode performances of Fe3O4/CNTs nanocomposites prepared by these methods need to be improved greatly to meet the demand of higher capacity and faster charge–discharge rate for current LIBs with larger scope of application.
In this paper, a novel hydrothermal method in methanol–glycerol solvent followed by an annealing process in argon atmosphere was used to prepare Fe3O4/multi-walled carbon nanotubes (MWNTs) nanocomposites. The X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscopy (TEM) are used to characterize the structure and morphologies of the obtained Fe3O4/MWNTs nanocomposites. X-ray photoelectron spectroscopy (XPS) is carried out to determine the elemental composition. Thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) are used for weight percentage determination and thermal property investigation. The electrochemical performances of the prepared Fe3O4/MWNTs nanocomposites as anode materials for LIBs are evaluated by cyclic voltammogram (CV), galvanostatic charge–discharge and electrochemical impedance spectroscopy (EIS) measurement techniques.
:
1
:
1) was purchased from Shenzhen Biyuan Technology Co., Ltd, China. All the chemicals were analytical grades and used as received without any further purification.
:
1 (indexed as Fe3O4–MWNTs (1
:
1)). The Fe3O4/MWNTs nanocomposites with a Fe3O4–MWNTs weight ratio of 1
:
3 were prepared following the same procedures for comparison (indexed as Fe3O4–MWNTs (1
:
3)).
:
1
:
1 in N-methyl-2-pyrrolidinone (NMP) to form homogenous slurry. Then the slurry was deposited onto a copper foil substrate by the doctor-blade process followed by drying in vacuum at 120 °C for 12 h. And then the circular electrodes were punched out with a diameter of 14 mm. The CR2025-type cells were assembled using Li foil as counter and reference electrode, Celgard 2300 as separator, and 1.0 M LiPF6 (dissolved in ethylene carbonate, dimethyl carbonate, and ethylene methyl carbonate with a volume ratio of 1
:
1
:
1) as the electrolyte. The assembly was performed in an argon filled glove-box.
The galvanostatic charge–discharge cycles were recorded in a voltage range of 0.02 to 3 V at various current densities on a LAND CT2001A battery test system (Wuhan Lanhe Co., Ltd). The CV experiment was performed on an IviumStat electrochemistry work station with a scanning rate of 0.3 mV s−1 and the potential vs. Li/Li+ ranging from 0.01 to 3 V. The EIS was tested on the same instrument with an AC signal amplitude of 10 mV in a frequency range from 100 kHz to 0.01 Hz. The data were adopted to draw Nyquist plots using real part Z′ as X-axis, and imaginary part Z′′ as Y-axis.
:
3) nanocomposites is much stronger than that in the Fe3O4–MWNTs (1
:
1) nanocomposites, which is in well agreement with the higher weight ratio of MWNTs in the Fe3O4–MWNTs (1
:
3).
Fig. 2a–f show the SEM and TEM images of the samples. The surface of pure MWNTs is very smooth, Fig. 2a and b. Fig. 2c–f shows the SEM and TEM images of the Fe3O4–MWNTs (1
:
1). The TEM image of the Fe3O4–MWNTs (1
:
1) nanocomposites, Fig. 2d, clearly shows the presence of Fe3O4 nanoparticles on the surface of MWNTs. A uniform distribution of Fe3O4 nanoparticles with size of ca.10–20 nm is observed on the surface of MWNTs, Fig. 2e. The small size of nanoparticles can facilitate the ions diffusion and the conductive network of MWNTs can accommodate large volume change and improve the electrical conductivity of the nanocomposites. Fig. 2f is a high resolution TEM (HRTEM) image of the Fe3O4/MWNTs nanocomposites, clearly demonstrating the Fe3O4 nanoparticles and the wall of MWNTs. There exists a clear boundary between the Fe3O4 nanocrystals and the MWNTs. The lattice distance of 0.338 nm corresponds to the (0 0 2) plane of graphitic carbon. The measured lattice distance for the Fe3O4 nanoparticles is around 0.257 nm, corresponding to the (3 1 1) plane of Fe3O4. The observed clear lattice fringe of Fe3O4 nanoparticles indicates a high crystalline structure of the as-prepared Fe3O4 nanoparticles.51
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Fig. 2 (a) SEM image of MWNTs, (b) TEM image of MWNTs; and (c) SEM image of Fe3O4–MWNTs (1 : 1); (d–f) TEM images of Fe3O4–MWNTs (1 : 1). | ||
The elemental composition of Fe3O4–MWNTs (1
:
1) was further investigated using XPS. The observed peaks of Fe2p, O1s, C1s in the survey scan XPS spectrum, Fig. 3a, indicate the existence of Fe, O and C elements in the as-prepared Fe3O4/MWNTs nanocomposites. Deconvolution of the C1s peak in the high resolution XPS spectrum, Fig. 3b, reveals three types of carbon bonds: C–C (284.6 eV), C–O–Fe (285.4 eV), and C
O (286.1 eV).31,52 The formation of C–O–Fe bond indicates the intimate attachment of the Fe3O4 nanoparticles on the walls of MWNTs.52 In the Fe2p spectrum (Fig. 3c), the peaks at 710.2 and 723.8 eV correspond to Fe2p3/2 and Fe2p1/2, respectively, which are in agreement with the XPS of Fe3O4 in the previous report.53 The O1s spectrum (Fig. 3d) can be deconvoluted into three peaks, indicating three different oxygen species existed. The peak at 529.9 eV is due to the O–Fe of Fe3O4. The peak at 532.0 eV can be attributed to the C–O bonds due to the surface oxidation of the MWNTs. The peak at 533.3 eV is assigned to the OH groups, arising from the moisture absorbed on the surface of the nanocomposites. The bond formation between MWNTs and Fe3O4 nanoparticles can not only accelerate the electron transfer but also stabilize the structure of nanocomposites during the charge/discharge process. According to the above analysis, the proposed formation mechanism of the prepared Fe3O4/MWNTs nanocomposites is given in Fig. 4.
To evaluate the content of MWNTs in the Fe3O4/MWNTs nanocomposites, TGA measurements were carried out in air up to 800 °C. The weight loss of 3.07 and 4.69% occurred separately in the Fe3O4–MWNTs (1
:
1) nanocomposites, Fig. 5a and Fe3O4–MWNTs (1
:
3) nanocomposites, Fig. 5b, between 20 and 170 °C, corresponding to the evaporation of water absorbed on the sample surface,4 which is consistent with the analysis of XPS. From 350 to 600 °C, the observed sharp exothermic peak, along with the intensive weight loss of 49.19% in the Fe3O4–MWNTs (1
:
1) nanocomposites and the weight loss of 77.02% in the Fe3O4–MWNTs (1
:
3) nanocomposites are attributed to the degradation of MWNTs.15 After 600 °C, no observed apparent exothermal peak or weight loss suggests the complete oxidation of the nanocomposites. The TGA results confirm that the MWNTs contents in the samples are in perfect accordance with the predetermined values before preparation.
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Fig. 5 TGA/DSC curves of (a) Fe3O4–MWNTs (1 : 1) and (b) Fe3O4–MWNTs (1 : 3) at a heating rate of 10 °C min−1 under air flux. | ||
:
1) nanocomposite electrode between 0.01 and 3 V at a current density of 100 mA g−1. There is a short voltage plateau around 1.0 V in the first discharge curve (Fig. 6a), corresponding the decomposition of electrolyte and the formation of solid electrolyte interphase (SEI) layer.48,53–55 The voltage decrease to 0.75 V refers to the formation of LixFe3O4, and the voltage plateau at 0.75 V suggests the reduction of Fe3+ and Fe2+ to Fe0 and the formation of amorphous Li2O.54,56 With the voltage drop to 0.02 V, the first discharge cycle delivers a total capacity of 1184 mA h g−1, much higher than the theoretical capacity of Fe3O4 (925 mA h g−1). The first charge profile shows a slope from 1.5 to 2.0 V, suggesting the oxidation of Fe0 to Fe2+ and Fe3+.4 The electrode exhibits a higher irreversible capacity in the first cycle, attributed to the formation of the SEI, the insertion of lithium-ions into the MWNTs, and the irreversible reaction of lithium-ions with Fe3O4 nanoparticles.3,4,57,58
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Fig. 6 (a) Galvanostatic discharge/charge curves of the 1st, 2nd, 5th and 50th cycles for Fe3O4–MWNTs (1 : 1) and (b) the CV curves of Fe3O4–MWNTs (1 : 1). | ||
The CV profiles for the initial three cycles of the Fe3O4–MWNTs (1
:
1) nanocomposites are shown in Fig. 6b. The observed peaks at 0.6 and 0.9 V in the first cathodic process are ascribed to the lithiation reaction of Fe3O4 to LixFe3O4 and LixFe3O4 → Fe0 + Li2O,55 electrolyte decomposition and SEI formation, respectively.48,57,58 The peak at 0.9 V disappears in the subsequent cycles, in accordance with the aforementioned irreversible process. Meanwhile, two peaks at about 1.7 and 1.8 V in the anodic curve correspond to the oxidation of Fe0 to Fe2+ and Fe3+ during the anodic process.4 From the second cycle, both the cathodic peaks and the anodic peaks shift to higher potential positions, consistent with the results obtained from their discharge and charge curves. Similar peak shift towards high voltage has also been observed in other transition metal oxides, due to the polarization of active material in the first cycle.59 There are no large position shift and intensity change for the main peaks in the 2nd and 3rd scans, indicating a good electrochemical reversibility of the Fe3O4/MWNTs electrode.
The electrochemical performances of the Fe3O4–MWNTs (1
:
3) nanocomposites and pure MWNTs electrode were also investigated under the same electrochemical conditions for comparison. Fig. 7a shows the cyclic performance of different electrodes at a current density of 100 mA g−1. The Fe3O4–MWNTs (1
:
1) and Fe3O4–MWNTs (1
:
3) nanocomposite electrodes exhibit an initial specific capacity of 1184 and 782 mA h g−1, which are stabilized to 829 mA h g−1 and 584 mA h g−1 after 50 cycles, respectively. It is observed that a stable reversible capacity of 230 mA h g−1 is observed for the pure MWNTs electrode within the cycling tests. These results demonstrate that the Fe3O4–MWNTs (1
:
1) nanocomposite electrode shows a better cycling performance than the Fe3O4–MWNTs (1
:
3) nanocomposite electrode. Theoretically, the capacity in these Fe3O4/MWNTs nanocomposites is mainly contributed by Fe3O4 due to the aforementioned low capacity of the MWNTs. The theoretical capacity can be estimated to be 648.5 mA h g−1 (= 925 mA h g−1 × 0.5 + 372 mA h g−1 × 0.5) for the Fe3O4–MWNTs (1
:
1) and 510.3 mA h g−1 (= 925 mA h g−1 × 0.25 + 372 mA h g−1 × 0.75) for the Fe3O4–MWNTs (1
:
3). Obviously, the obtained capacity is consistent with the theoretical expectations.
Fig. 7b shows the rate performances of the electrodes. The Fe3O4–MWNTs (1
:
3) nanocomposite electrode possesses a reversible capacity of 439, 414, 371, 280, 196 and 131 mA h g−1 at a current density of 100, 200, 400, 800, 1600 and 3200 mA g−1, respectively. The Fe3O4–MWNTs (1
:
1) nanocomposite electrode markedly delivers higher reversible capacity of 714, 686, 624, 541, 408 and 294 mA h g−1 at the corresponding current densities, Fig. 7b. These results indicate that the Fe3O4–MWNTs (1
:
1) nanocomposite electrode demonstrates the best electrode performance among these three electrodes. It is noticed that when the current density returns to 100 mA g−1 after the rate performance test, the discharge capacities of the Fe3O4–MWNTs (1
:
1) and Fe3O4–MWNTs (1
:
3) nanocomposites are 803 and 502 mA h g−1, respectively, higher than those obtained at an initial density of 100 mA g−1. Similar phenomena have also been found in other anode materials,17,57 which were ascribed to the formation of polymer/gel-like films due to the decomposition of electrolyte driven by the active metal nanoparticles.60–62 It also indicates that the integrity of the structure and the electrical contact are well maintained in the electrodes even under high charge/discharge rates. The fascinating electrochemical performance may originate from the unique architecture of the nanocomposites as well as the contribution of high capacity from the Fe3O4 nanoparticles. The electrode performance of the as-prepared Fe3O4/MWNTs nanocomposites is better than those of the reported CNTs-66.7 wt% Fe3O4 nanocomposite (656 mA h g−1 at a current density of 100 mA g−1) synthesized through a method using polyvinyl alcohol (PVA) as a hydrogen bond functionalizing agent to modify multi-walled carbon nanotubes46 and the reported 2
:
1 Fe3O4–CNTs electrode (702 mA h g−1 at a current density of 50 mA g−1 after 50 cycles) prepared by a inorganic dispersant assisted hydrothermal synthesis.47
To further investigate the electrochemical performances of the Fe3O4/MWNTs nanocomposites, EIS measurements, which were conducted on the samples fully-charged with an electrode potential of 3 V after 100 cycles at a current density of 100 mA g−1, are shown in Fig. 8. The Nyquist plot of each sample is comprised of arc in the high-frequency region and the medium-frequency region, and an inclined line in the low frequency region. The diameter of the semicircle is in direct proportion to the impedance, which contains electrolyte resistance (Re), surface film resistance (Rsf) and charge transfer resistance (Rct).43,54,63 The inclined line is assigned to the lithium-ion diffusion process inside the electrode materials corresponding to the Warburg impedance.32,64 The impedance spectra can be fitted based on a reasonable equivalent circuit (inset of Fig. 8), in accordance with the physical mechanism of the Li-ion insertion/extraction for the electrodes. The fitted curves are in accord with the experimental data.10,65 The (Re + Rsf + Rct) value for the Fe3O4–MWNTs (1
:
1) nanocomposites, Fe3O4–MWNTs (1
:
3) nanocomposites, and pure MWNTs is ca. 346, 207 and 61 Ω, respectively. It can be found that the Rsf and Rct of the Fe3O4/MWNTs nanocomposite electrodes are distinctly decreased with increasing the weight ratio of MWNTs in the nanocomposites, indicating that the incorporation of MWNTs greatly enhances the charge transfer in the electrode. Moreover, as shown in Fig. 8, the Fe3O4–MWNTs (1
:
1) nanocomposites exhibit the smallest slope at low frequencies, indicating that the lithium ion diffusion in the electrode can be greatly improved with the incorporation of MWNTs.4,42,66 The MWNTs in the nanocomposites can not only provide good electrode electron contact and electrical conductivity, but also facilitate the lithium ion diffusion.64,67,68 All these contribute to the enhanced capacity of the Fe3O4/MWNTs nanocomposites.
From the above results and discussion, the superior electrochemical performance of the Fe3O4/MWNTs nanocomposites can be attributed to the following reasons. (1) The presence of MWNTs improves the electrical conductivity of the nanocomposites and accommodates the large volume changes during the lithiation/delithiation processes;67 (2) the structure of well-dispersed Fe3O4 nanoparticles anchored on MWNTs effectively prevents the aggregation of Fe3O4 nanoparticles; (3) the small size of Fe3O4 nanoparticles (ca. 10–20 nm) and the thin walls of MWNTs facilitate the ions diffusion in the electrode and increase the contact surface between the active materials and electrolyte; and (4) the good contact between Fe3O4 nanoparticles and MWNTs has stabilized the structure of the nanocomposites during the charge/discharge process.
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