Seok-Hwan Parkab and
Wan-Jin Lee*ab
aFaculty of Applied Chemical Engineering, Chonnam National University, Gwangju 500-757, Korea. E-mail: wjlee@jnu.ac.kr
bAlan MacDiarmid Energy Research Institute, Chonnam National University, Gwangju 500-757, Korea
First published on 11th February 2015
Hierarchically coaxial carbon nanofiber/NiO (CNF/NiO) core–shell nanocables for lithium ion batteries are prepared to coat α-Ni(OH)2 on the surface of electrospun carbon nanofibers (CNF) by electrophoretic deposition, followed by thermal processing in air. In the coaxial CNF/NiO nanocables, a NiO shell of about 20 nm thick is formed by coating with nano-furs outward on the surface of a CNF core of 200 nm in diameter, which is the main factor for providing a three-dimensional (3D) structure. The NiO shells, comprising of abundant inner spaces on the surface of CNF and high conductivity of 1D CNF, are deeply dependent on the enhancement of electrochemical rate capability. Abundant inner spaces in the NiO shell and the interconnected network between nanocables facilitate the mass transfer. The CNF core with the cushioning effect created through the elastic deformation provides electrochemical stability by protecting both radial compression and volume expansion originating from NiO shells radially. The CNF/NiO nanocables deliver a high reversible capacity of 825 mA h g−1 at 200 mA g−1 after 50 charge–discharge cycles without showing obvious decay. The coaxial CNF/NiO nanocables increase not only electrochemical capability but also electrochemical stability.
Electrophoretic deposition (EPD) is a reliable method that can coat α-Ni(OH)2 nanoparticles from a Ni(NO3)2 solution on the surface of a CNF cathode under an applied electric field.24–26 This useful technique is remarkably unique and so novel that it has not been used for a CNF/NiO system previously. Under the influence of an electric field, charged ions in a solution move toward the oppositely charged electrode by electrophoresis. After the charged ions accumulate at the electrode, they deposit easily as proper structures according to the rate of mass transfer with applied voltage. The deposited materials are crystallized through a thermal process. The CNF/NiO nanocables to be designed by an EPD method possess a 3D hierarchically porous structure, which originates from abundant inner spaces on the surface of CNF and high conductivity of 1D CNF and the interconnected network between nanocables. The NiO shells with abundant inner spaces in their 3D hierarchical network with coaxial CNF/NiO core–shell structure leads to excellent rate capability. The abundant inner spaces in NiO shells enables the electrolyte to access easily the NiO anode material. However, in order to maintain this rate capability, the volume expansion along with radial compression by lithiated NiO should be effectively avoided. NiO has characteristics of inelastic deformation, while CNF is known to show elastic deformation with high elastic modulus. The CNF core plays an important role in protecting volume expansion along with radial compression of the lithiated NiO shell during cycling by creating a cushioning effect.27,28
As shown in recent research, the performances of CNF/Ni,29 PAN/PPy-based CNF,30 and porous NiO,31 are still lower than those of CNF/NiO core–shell nanocables. For CNF/Ni, the CNF/Ni shows a low capacity because the Ni particles of CNF/Ni are too deeply buried to the extent that Ni particles cannot react with lithium ions. The PAN/PPy-based CNF, which is carbonized by bicomponent polymer solution represents low performance because there is no NiO shell structure, although it offers the suitable sites to store lithium from the point of view carbon structure. The porous NiO without support material such as CNF illustrates low performance due to its pulverized characteristics, gives rise to fading of the capacity caused by loss of electron pathway. However, the CNF/NiO core–shell nanocables offer not only electrochemical rate capability but also electrochemical stability, because of its high conductivity and 1D conductive pathway with minimized resistance.
An aim in this study is to prepare a novel 3D coaxial CNF/NiO nanocable to have both high rate capability and excellent electrochemical stability at the same time. The CNF/NiO nanocables are prepared by directly coating with α-Ni(OH)2 nanoparticles on CNF through an electrophoretic deposition (EPD), followed by a thermal process.
CNF (cathode) + Ni2+ = CNF–Ni2+ (adsorption) | (1) |
NO3− + H2O + 2e− = NO2− + 2OH− | (2) |
2H2O + 2e− = 2OH− + H2 | (3) |
CNF–Ni2+ + 2OH− = CNF/α-Ni(OH)2 | (4) |
CNF/α-Ni(OH)2 → CNF/NiO (calcination) | (5) |
The CNF/NiO nanocables prepared by an EPD technique offer not only a 3D hierarchically porous core–shell structure, but also important characteristics such as mechanical flexibility, compressibility, mechanical stability capable of withstanding during cycling, and excellent cohesion between the inelastic NiO shell and the elastic CNFs core.
Fig. 2 shows the SEM images for the surface of NiO powder, pure CNF, and CNF/NiO. In Fig. 2a and b, NiO powders represent the rectangular-like shape, in which the agglomerated particles range in size from 200 nm to 500 nm. In Fig. 2c and d, pure CNFs display the woven network structure , which is partially aligned along the winding direction of the drum winder. The CNFs have a high elastic modulus and can be restored against a compressive load. Highly conductive 1D woven network structures can be well matched with other functional materials to form novel structures for emerging applications. As for Fig. 2e and f, the CNF/NiO was prepared by coating α-Ni(OH)2 on the surface of CNFs through an EPD process with a weak applied voltage of 10 V for 3 h, and subsequent heat treatment at 300 °C for 2 h. The NiO on the surfaces of the CNFs is deposited uniformly throughout the woven network CNF. In Fig. 2e, the NiO nanoparticles appear to be coated on the CNF core. Analyzing the magnified Fig. 2f more accurately, the CNF/NiO nanocables have a 3D coaxial structure coated with NiO shell on the surface of the CNF core, showing that the diameters of core and shell are 110 nm and 220 nm, respectively. The NiO shell stores lithium ion compactly. The 3D porous structure of CNF/NiO nanocables produced by the interlayers of CNFs as woven networks (Fig. 2e) leads to abundant inner space between CNFs, offering tremendous channels for facile electrolyte flow, and inducing excellent contact between the electrolyte and NiO. These characteristics facilitate mass transfer and charge transfer in enhancing the electrochemical performance.
Fig. 3 shows TEM images for NiO powder, and CNF/NiO. In Fig. 3a and b, NiO powders show a polygonal shape with strong agglomeration. Furthermore, the particle size of the synthesized NiO varies from 20 to 100 nm. The CNF/NiO as shown in Fig. 3c consists of a CNF core and NiO shell with 3D coaxial morphology. The NiO coating around the CNF is certainly uniform, with a thickness of around 20 nm (Fig. 3c). The CNF core of diameter 200 nm, which acts as the electrical pathway for the coaxial structure, is seen clearly. Fig. 3d represents the HR-TEM image of the NiO shell. The NiO shell consists of many nanoparticles, and the size of these nanoparticles is in the range of 3 to 5 nm in diameter. The lattice spacing (d = 2.08 Å) between the lattice fringes agrees with orientation (2 0 0) plane, as observed from the analysis of XRD (Fig. 4).32 For the CNF/NiO nanocable with core–shell structure, the NiO shell has the characteristic of inelastic deformation, whereas the CNF is known as elastic deformation. During lithiation, NiO in the shell is compressed in the radial direction through inelastic flow and volume expansion of the NiO shell is mostly in the radial direction. Even if the lithiated NiO shell is enlarged during cycling, the elasticity of CNF with high modulus enables to protect the battery failure from NiO inelastic flow caused by volume variation.
Fig. 4 represents the XRD patterns of NiO powder, pure CNF, CNF/α-Ni(OH)2, and CNF/NiO. The CNF exhibits a broad peak around 24°, indicating the typical amorphous structure. The diffraction peaks of the CNF/α-Ni(OH)2 can be indexed to hexagonal nickel hydroxide hydrate (α-3Ni(OH)2·H2O, JCPDS card no. 22-0444). The major diffraction peaks of NiO powder is formed at 2θ = 37.2°, 43.2°, 62.8°,75.3° and 79.3°, corresponding to (1 1 1), (2 0 0), (2 2 0), (3 1 1) and (2 2 2) planes of the cubic NiO phase (JCPDS card no. 04-0835), respectively. The peaks of CNF/NiO almost coincide with those of pure NiO particles, indicating that α-Ni(OH)2 adsorbed on the CNF is well transformed with CNF/NiO coaxial nanocables. The diffraction peaks of CNF/NiO are weaker and wider than those of NiO powder. This evidence indicates that α-Ni(OH)2 is slowly deposited as the nano-sized particles on the surface of CNF caused by the effect of slow mass transfer of 10 V DC in EPD process, along with the subsequent formation of CNF/NiO coaxial nanocables by annealing of 300 °C for 2 h.
Fig. 5 shows the TGA results of NiO powder, pure CNF, and CNF/NiO in air. The NiO powder shows a weight loss of 9.3 wt% due to water evaporation. Pure CNF shows the weight loss by water evaporation in the rage of 25 to 200 °C, and is decomposed completely at about 630 °C. For CNF/NiO, the degradation of three steps is observed. The first weight loss is due to water evaporation and solvent in the range of 25 to 200 °C. The second weight loss was due to the degradation of CNF side chain between 200 and 360 °C. The last step occurs in the range of 360 to 630 °C because of the complete decomposition of CNF main chain, representing that NiO content remains 54.8 wt% in CNF/NiO. This means that the weight ratio of NiO to CNF is 54.8:45.2. This ratio is used in calculating the theoretical capacity of CNF/NiO nanocomposite.
Fig. 6 shows the initial and second charge and discharge profile for NiO powder, and CNF/NiO anodes with the voltage ranging from 0.02–3 V at a current density of 200 mA g−1. For pure CNF, shown in Fig. 6a, the specific capacity is much lower than for other two samples. For NiO powder, shown in Fig. 6b, the initial charge and discharge capacities of the NiO powder are 1370 and 813 mA h g−1, respectively, and the second charge and discharge capacities 845 and 765 mA h g−1, respectively. The NiO electrode represents high irreversible capacity during the initial cycle, followed by abrupt capacity decay after the second cycle compared to CNF/NiO. As shown in Fig. 6c, the CNF/NiO electrode exhibits high irreversible capacity during the initial cycle, and then the capacity is stabilized on the subsequent cycle. During the initial Li ion charge (insertion) reaction, an obvious plateau voltage for CNF/NiO is observed from 0.9 to 0.3 V. The well-defined voltage plateau in the range of 0.9 V to 0.3 V is due to the main lithiation reaction of CNF/NiO for the conversion reaction to Ni and Li2O and the formation of solid–electrolyte interface (SEI) film. The voltage plateau at around 0.5 V reflects the Li ion charge reaction: NiO + 2Li+ + 2e− ↔ Li2O + Ni. Similar to the CV results, the lithiation plateau moves to a higher voltage of around 1.0 V in the second cycle, which implies that the electrochemical reversibility by the easy polarization after the initial charge cycle. The discharge curves have two slope plateaus at around 1.7 V and 2.2 V, corresponding to the formation of NiO from Ni and Li2O. In the initial cycle, the charge and discharge capacities were 1400 and 950 mA h g−1, respectively. The irreversible capacity of 67.9% in the initial cycle (67.9%) is attributed to the formation of SEI films and on the surfaces of the CNF/NiO, and the intercalation of lithium ions into abundant inner space of woven network interconnected with 3D coaxial CNF/NiO nanofiber. From the second charge–discharge curves, the plateaus are not clear caused by low hysteresis of potential, indicating that the reaction appears to be more reversible. The coulombic efficiency from the second cycle increases steeply to 94.9%, showing that the charge and discharge capacity are 985 and 935 mA h g−1, respectively.
The cyclic voltammograms (CV) of CNF/NiO composite electrodes in the range of 0–3 V at 0.2 mV s−1 scan rate is shown in Fig. 7. For the first scan, the characteristic cathodic peaks at around 0.3 V corresponds to the reduction of NiO to metallic nickel and the formation of reversible SEI layer.33 Two anodic peaks at around 2.4 V and 1.6 V are attributed to the decomposition of Li2O and the electrolyte, respectively.18,34 The variations of main peaks to higher voltage as the cycles continue have a deep relation to the hierarchically porous core–shell structured CNF/NiO with high surface area.34,35
Fig. 7 Cyclic voltammograms of CNF/NiO at a scanning rate of 0.2 mV s−1 in 1 M LiPF6 EC/DMC electrolyte. |
Fig. 8 shows the cycle performance of pure CNF, NiO powder, and CNF/NiO composite. The specific capacity for NiO powder reaches 1370 mA h g−1 in the initial cycle eventually leveling off to 350 mA h g−1 in the 50th cycle due to fatal volume changes, which is near the value of the pure CNF. Compared to the values of pure CNF and NiO powder, the CNF/NiO composites exhibit excellent capacity retention with extremely high values of capacities. A capacity retention of more than 900 mA h g−1 is recorded after the second cycle without an obvious capacity fading except for an initial capacity of 1400 mA h g−1. The specific capacity of CNF/NiO is much higher than the theoretical capacity of 561 mA h g−1 of CNF/NiO. The theoretical capacity of CNF/NiO is calculated as follow: theoretical capacity (TC) of CNF/NiO = TC of NiO × weight% of NiO + TC of graphite × weight% of graphite = 718 × 54.8% + 372 × 45.2% = 561 mA h g−1. The weight% of CNF/NiO obtained from the result of TGA is used in calculating the theoretical capacity of CNF/NiO. The reasons for the high specific capacity and excellent electrochemical stability are as follows. Firstly, the 3D coaxial CNF/NiO connected with the NiO shell on the surface of CNF creates the electrochemical stability. During the charge process, the expansion of the NiO shell is mostly in the radial direction because nanoparticles in the NiO shell are pushed out from the surface of CNF toward the radial direction through inelastic flow (Fig. 9).27,28 The buffering effect by the CNF core enables prohibition of battery failure coming from volume variation by the inelastic NiO shell. Also, the Ni particles, which are converted from the NiO shell through the conversion mechanism (NiO + 2Li+ + 2e− ↔ Li2O + Ni), may be mostly located on the CNF core caused by the facile electron supply of the CNF core. Then the Ni particles can easily transform back into NiO by the CNF core, involving the decomposition of Li2O during the discharge process.36 Thus, the structural stability created by the 3D coaxial structure, achieving good bonding between NiO and CNF, prohibits the fading of capacity resulting from the volume change and pulverization. Secondly, abundant inner space exists in the porous morphology with woven network, which is interconnected with each 3D CNF/NiO coaxial nanocable. The abundant inner space caused by the porous morphology not only offers tremendous channels for the facile electrolyte flow, but also induces excellent contact between the electrolyte and NiO. This characteristic facilitates mass transfer and charge transfer in enhancing the electrochemical rate capability. Thirdly, the 1D CNFs core leads to increased electrical conductivity and mechanical stability. The CNFs play an important role in inducing the potential coupling between the mechanical and electrical networking due to their interconnected morphology between 1D structured carbon fibers. The electrically conductive networking of 1D CNFs facilitates electron transfer, enhancing the electrochemical performance. Fourthly, the CNF core of CNF/NiO gains a lot of pores from the catalytic effect of the NiO shell in the annealing process. The NiO shell consists of NiO nanoparticles with a large grain boundary area. Such pores and grain boundary area provide a larger reaction surfaces and additional intercalation sites for accommodation of lithium ions, leading to higher specific capacity than the theoretical capacity.37–39
Fig. 10 shows the change in the electrochemical impedance spectroscopy (EIS) curve by the Nyquist plots in the range of 100 kHz to 10 mHz for NiO powder, and CNF/NiO electrodes. The internal resistance (RΩ) lies at the intercept of the semicircle in the high frequency region at the real axis. The internal resistances of both NiO powder and CNF/NiO electrodes is almost the same at 2.0 Ω, because there is little difference originating from the intrinsic electrical resistance of the active materials, the electrolyte resistance, and the contact resistance at the interface between the active material and current collector. At the low frequency region, the semicircle is related to charge-transfer resistance (Rct). The charge-transfer resistances of the NiO powder and CNF/NiO electrodes are 55 and 16 Ω, respectively. The charge-transfer resistance of the CNF/NiO electrodes is much smaller than that of NiO powder electrodes, because of (i) its facile lithium ion transfer by abundant inner spaces in NiO shells (ii) increased electrical conductivity by CNFs, and (iii) structural stability by 3D coaxial core–shell morphology. These three factors reduce the ion intercalation distance, facilitate charge transfer, and reduce the resistance. The low charge transfer resistance is beneficial for the enhancement of the electron kinetics in the electrode material and also improves the electrochemical performance of the electrode material.
Fig. 11 shows the capacity retention of the CNF/NiO composite at various current densities. When the current density is 250 mA g−1 at the start, the capacity reaches about 985 mA h g−1. Even with an increased current density of 1000 mA g−1, the CNF/NiO composite electrode delivers a capacity of around 521 mA h g−1. Afterwards, the capacity at 200 mA g−1 delivers 781 mA h g−1 (recovery%: 79.3), indicating good reversibility of the conversion reaction between NiO and Ni. There are three reasons for the excellent retention and good rate capability of CNF/NiO composite. Firstly, a 3D coaxial core–shell CNF/NiO composite facilitates Li insertion and extraction, and ion transfer by offering a smaller resistance and shorter diffusion pathways. Secondly, the improvement of electrical conductivity by CNFs with a 1D pathway promotes a redox reaction. Thirdly, the buffering effect by the elastic CNF core protects radial volume expansion by the inelastic NiO shell.
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