Bohua Wu*ab,
Chao Wang
*a,
Ying Cuic,
Liqiu Maoc and
Shanxin Xiongb
aKey Laboratory of Applied Surface and Colloid Chemistry, Ministry of Education and College of Chemistry and Chemical Engineering, Shaanxi Normal University, Xi'an, 710119, PR China. E-mail: c.wang@snnu.edu.cn; Fax: +86-29-85310825; Tel: +86-29-85310825
bCollege of Chemistry and Chemical Engineering, Xi'an University of Science and Technology, Xi'an, 710054, PR China. E-mail: wubohua2005@126.com
cCollege of Chemistry and Chemical Engineering, Hunan Normal University, Changsha, 410081, PR China
First published on 22nd January 2015
Taking the direct Friedel–Crafts reaction between pristine carbon nanotubes (CNT) and maleic anhydride, we have developed a facile strategy for the synthesis of carboxylated-carbon nanotubes (CNT-C). The covalently grafted carboxyl groups on the CNT-C surface not only significantly improves its hydrophilicity, but also effectively anchors and stabilizes the PtRu nanoparticles. Transmission electron microscopy images reveal that PtRu nanoparticles with an average size of 3.3 nm are uniformly dispersed on the CNT-C surface. Electrochemical results demonstrate the PtRu/CNT-C nanohybrids obtained have a higher electrochemical surface area, electrocatalytic activity and better stability towards methanol oxidation when compared to PtRu nanoparticles supported on acid oxidized-CNT. This provides a facile approach to synthesize noble metal nanoparticles/CNT electrocatalysts for high performance energy conversion devices in the future.
To overcome the above problems, considerable research efforts have been devoted to attach uniform noble metal nanoparticles onto CNT. One of the widely used strategies is acid oxidation treatment of CNT to graft carboxyl groups as binding sites for anchoring noble metal nanoparticles.28,30 However, because of its limited and uneven distribution of functional groups, noble metal nanoparticles on the acid oxidized-CNT (AO-CNT) generally have large particle size, poor dispersion and agglomeration, which is inferior for gaining high catalytic performance. Meanwhile, non-covalent functionalization methods including wrapping polymers, such as poly(vinylpyrrolidone),32 poly(allylamine hydrochloride),17 and poly(ethyleneimine)37 onto CNT or modifying CNT with 1-aminopyrene by π–π stacking,38 have attracted particular attention because it can facilely decorate uniform noble metal nanoparticles on the CNT surface without structural damage to the CNT. However, in most cases, these template agents such as polymer, surfactant and macromolecule can strongly bind to the surface of the resulting noble metal nanoparticles and lead to surface poisoning during the electrocatalytic reaction, which is disadvantageous for enhancing electrocatalytic performance of the nanohybrids. The elimination of template agents from nanohybrids is difficult to perform while still keeping the noble metal nanoparticles size and dispersion. Therefore, it is necessary to develop an effective functionalization method that can attach a high dispersion of noble metal nanoparticles with clean surface onto CNT for high electrocatalytic activity.
Recently, Wei et al.39 covalently functionalized CNT with thiol groups (SH-CNT) and highly dispersed Pt nanoparticles on SH-CNT, which displayed good durability and excellent activity in the oxygen reduction reaction. Niu and co-workers40 grafted an ionic liquid onto CNT (CNT/IL) and uniformly deposited Au nanoparticles with an average diameter of 3.3 nm on the CNT/IL, showing significantly strengthened activity for oxygen reduction. These valuable tries inspired us to employ a controllable reaction under mild conditions, which would covalently graft massive and uniform distribution of functional groups on the CNT surface for dispersing noble metal nanoparticles with a clean surface for the electrocatalytic reaction. Herein, by selecting PtRu nanoparticles as the model because of the wide interest in their use in direct methanol fuel cells, we report a facile pathway for high-efficiency dispersion of noble metal nanoparticles on CNT. Our approach is based on the direct Friedel–Crafts reaction between pristine CNT and maleic anhydride using aluminium chloride as the catalyst to graft carboxyl-terminated groups onto pristine CNT (Scheme 1). The PtRu nanoparticle electrocatalysts with an average size of 3.3 nm and narrow size distribution were uniformly deposited on the resulting carboxylated-carbon nanotubes (CNT-C) in the following microwave-assisted polyol process. The grafted, high-density and uniform distribution carboxyl-terminated groups not only improve the hydrophilicity of the CNT to offer enough accessible specific surface area but also act as binding sites for anchoring metal ions and nanoparticles. More importantly, the short carboxyl-containing chain directly grafted on the carbon atoms of the CNT surface only gives rise to a negligible contact resistance between the PtRu nanoparticles and CNT, which does not affect the electron transport pathway. In addition, our method does not use any template agents, therefore the noble metal nanoparticles in the as-prepared nanohybrids have a clean surface for the electrocatalytic reaction. The resulting PtRu/CNT-C nanohybrids exhibit superior electrocatalytic activity for methanol oxidation when compared with PtRu nanoparticles supported on AO-CNT and previously reported PtRu/C catalysts.
:
HNO3 in a 1
:
3 v/v ratio) solution for 5 h and then washed with double-distilled water until the pH became neutral.
Deposition of the PtRu nanoparticles on CNT-C was carried out via a microwave-assisted reduction process in ethylene glycol. The details are as follows: 20 mg of CNT-C was mixed with 438 μL of H2PtCl6 (38.6 mM) in ethylene glycol. After ultrasonication for 15 min, 350 μL of RuCl3 (48.2 mM) was added into the reaction mixture and ultrasonically blended for 30 min. Then, the pH value of the solution was adjusted to 8–9 using 1.0 M KOH aqueous solution. The mixture was placed in a microwave oven and heated at 120 °C with microwave irradiation (800 W) for 30 min. The products were centrifuged and washed three times with distilled water. The sample obtained was denoted as PtRu/CNT-C and dried in vacuum oven at 60 °C for 12 h. For comparison, PtRu nanoparticles supported on the AO-CNT, labeled as PtRu/AO-CNT, were prepared using the same procedure as described above.
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100 (w/w) ratio. The Raman spectrum (in Via, Renishaw, England) was also used to study the integrity and electronic structure of the samples. The morphology and structure of the PtRu/CNT-C and PtRu/AO-CNT catalysts were characterized by transmission electron microscopy (TEM, JEOL 3010, 200 kV) and powder X-ray diffraction (XRD, Bruker AXS X-ray diffractometer), respectively.
O), respectively. The pristine CNT has no obvious characteristic absorption peaks because of their very few functional groups (curve 2 in Fig. 1). For the FTIR spectra of CNT-C (curve 3 in Fig. 1), there is no peak at 900 cm−1, which confirms that the five membered rings are completely opened. The peaks at 1600 and 1417 cm−1 are assigned to the asymmetric and symmetric stretching vibration of v(COO−) in the carboxylate ion. One broad peak at 3423 cm−1 was ascribed to the v(O–H) stretching vibration of the absorption of water in the CNT-C. This result revealed the presence of carboxylate ions on the CNT-C and the successful functionalization of the CNT. The reaction mechanisms are as follows: (1) the maleic anhydride ring was completely opened by a Lewis acid catalyst (in this case, AlCl3); (2) the carboxyl-terminated functional groups formed were then covalently grafted to the sidewalls of the CNT and reacted with the added KOH solution to form carboxylate ions. Moreover, the surface properties of PtRu/CNT-C were also characterized by FTIR spectroscopy (see the ESI, Fig. S1†). It is clear that the characteristic absorption peaks of the carboxylate ions appeared in the FTIR spectrum of PtRu/CNT-C, which indicated covalently grafted functional groups still exist on CNT-C surface after deposition of the PtRu nanoparticles.
On the other hand, XPS was also utilized to intuitively evaluate the concentration of oxygenated functional groups on CNT-C. As shown in Fig. 2a and b, the C1s peak (284.7 eV) and O1s peak (532.4 eV)41 can be clearly observed and the C/O ratio of CNT-C and AO-CNT were 31.9 and 43.1, respectively. The smaller C/O ratio of CNT-C means it has a higher concentration of oxygenated functional groups than AO-CNT. In the high-resolution C1s spectrum of the SNE-CNTs (Fig. 2c and d), the peak at 284.7 eV corresponds to sp2-hybridized graphitic carbon atoms. The small peaks at 285.9, 287.4, 289.1 and 291.3 eV obtained by peak fitting are assigned to the C–O, C
O, O–C
O and π–π* bonds, respectively.41 It is interesting to note that the CNT-C have a higher intensity of the O–C
O bond peak (289.1 eV) than AO-CNT, which indicated higher surface concentrations of carboxyl groups on the CNT-C.
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| Fig. 2 XPS wide scan spectra and curve fitting of the C1s peak of the FTIR spectra for CNT-C (a and c) and AO-CNT (b and d). | ||
To analyze the structure of the resultant functionalized-CNT, the CNT-C and AO-CNT were further investigated using Raman spectroscopy (Fig. 3). It is noted that the peak at 1320 cm−1 should be assigned to the A1g breathing mode of the disordered graphite structure (i.e., the D band) and the peak at ∼1564 cm−1 assigned to the E2g structure mode of graphite (i.e., the G band).32,38 The G band reflects the structure of the sp2 hybridized carbon atoms. An additional side band at ∼1600 cm−1 was also observed, which is assigned as the D′ band. Both the D and the D′ bands are due to the defect sites in the hexagonal framework of graphite materials. The extent of the defects in graphite materials can be quantified by the intensity ratio of the D to G bands (i.e., ID/IG).3,12,32,38 It can be obtained from Fig. 2 that the values for the ID/IG ratio are 1.27, 1.36 and 1.65 for the pristine CNT, CNT-C and AO-CNT, respectively. The ID/IG value for the pristine CNT (1.27) is close to that reported in literature.3 It is noted that the values of the ID/IG ratio for both CNT-C and AO-CNT are higher than that of the pristine CNT because of the surface modification. However, the AO-CNT has a higher ID/IG ratio than the CNT-C, suggesting that the harsh chemical acid treatment causes more obvious structural damage of the CNT. The results from Raman spectra revealed that the Friedel–Crafts reaction process leads to less structural damage of the CNT than the typical acid-oxidized treatment due to its more-milder conditions. The CNT-C should save better electric conductivity than the AO-CNT and more suitable support noble metal nanoparticles for fuel cells.
As mentioned above, the excellent dispersibility of the CNT in solvents for offering enough accessible specific surface areas is one of the key issues for the uniform growth of metal nanoparticles. Here, a comparison of the dispersibility of CNT-C and pristine CNT in water was carried out and the corresponding results are shown in Fig. 4. Obviously, CNT-C can easily and uniformly disperse in water. In contrast, it is hard for pristine CNT to uniformly disperse in water with aggregation and precipitation being observed. This implies the dispersibility of CNT-C in water is greatly improved in comparison with pristine CNT, which results from the hydrophilic carboxylate ions interacting with water and so preventing the aggregation of CNT. The more hydrophilic materials will also lead to higher dispersion than hydrophobic ones for anchoring and growing more metal nanoparticles. It was expected that PtRu nanoparticles will be dispersed uniformly on the CNT-C with small particle size and narrow size distribution.
Fig. 6 shows the XRD patterns for PtRu nanoparticles deposited on CNT-C and AO-CNT. The diffraction peaks located at 25.0° originates from the graphitic carbon of the CNTs. The presence of diffraction peaks at 39.0°, 45.3°, and 66.7°, which can be assigned to Pt(111), Pt(200), and Pt(220), are consistent with the face-centered cubic (fcc) structure of platinum.38 Moreover, there were no diffraction peaks for Ru or its oxides in the XRD patterns of samples, suggesting that the PtRu alloy nanoparticles are present in the fcc structure of Pt. The Pt(110) bands at 39.0° are broader and weaker for PtRu/CNT-C than that for PtRu/AO-CNT, indicating the smaller size of the PtRu nanoparticles on CNT-C. On the basis of Scherrer's equation32,38 through line broadening of the Pt(220) peak, the average size of the PtRu nanoparticles for PtRu/CNT-C and PtRu/AO-CNT was calculated as 3.5 and 5.2 nm, respectively. These values agree with the TEM results.
The electrochemical surface area (ESA) provides important information regarding the number of available electrochemical active sites on the catalysts surface and at the same time accounts for the access of a conductive path available to transfer electrons to and from the electrode surface. Fig. 7 shows the cyclic voltammograms (CVs) of the PtRu/CNT-C and PtRu/AO-CNT nanohybrids measured in a nitrogen-saturated 0.5 M H2SO4 solution. Well-defined CVs are obtained for all the PtRu catalyst samples. The cathodic and anodic peaks appearing between −0.25 and 0.10 V originate from the adsorption and desorption of atomic hydrogen in the acidic media. Fig. 7 clearly shows that PtRu/CNT-C have a higher integrated peak area than PtRu/AO-CNT, which is commonly used to give the mount of adsorption–desorption charges. Based on the hydrogen adsorption–desorption charges, the values of the ESA of PtRu nanoparticles supported on the CNT-C and AO-CNT could be calculated from:42
| ESA = QH/(0.21 × [Pt]) |
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| Fig. 7 Cyclic voltammograms of the PtRu/CNT-C (1) and PtRu/AO-CNT (2) nanohybrids in a nitrogen-saturated 0.5 M H2SO4 aqueous solution at a scan rate of 50 mV s−1. | ||
The electrochemical performance of the PtRu/CNT-C and PtRu/AO-CNT catalysts towards methanol electrooxidation was examined using cyclic voltammetry in a nitrogen-saturated 0.5 M H2SO4 + 1.0 M CH3OH aqueous solution and the corresponding results are shown in Fig. 8. A significant enhancement of the peak current of methanol oxidation can be observed on the PtRu/AO-CNT catalyst. It is noted that the onset potential of methanol oxidation shifts more than 100 mV in negative direction when the catalyst support is changed from the AO-CNT to the CNT-C. On the other hand, the mass activity of methanol oxidation on the PtRu/CNT-C catalyst is 496.3 mA mg−1, which is 1.6 and 5.0 times higher than that on the PtRu/AO-CNT catalyst (304.1 mA mg−1) and PtRu/C catalyst (98.3 mA mg−1) reported previously.38 In addition, the mass activity for methanol oxidation for the PtRu/CNT-C nanohybrids is higher than those of recent state-of-art Pt-based nanomaterials, such as PtRu/CNTs-PTCA,12 Pt–PVP–MWCNTarc,32 PtRu/1-AP–MWCNTs,38 and PtRu/CNTs–PIL.2 The specific activity, defined by current normalizing to the ESA value of the catalysts, was also employed to further investigate the catalytic activity of the obtained nanohybrids (Fig. S4†). It was found that PtRu/CNT-C catalyst also had a higher specific activity (7.4 A m−2) than that of PtRu/AO-CNT catalyst (6.3 A m−2). In addition, as indicated by the dotted lines in Fig. S4,† the corresponding potential of PtRu/CNT-C is much lower than that of PtRu/AO-CNT, further demonstrating that PtRu/CNT-C at a given oxidation current density, has a significantly enhanced electrocatalytic activity.
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| Fig. 8 Cyclic voltammograms of the PtRu/CNT-C (1) and PtRu/AO-CNT (2) nanohybrids in a nitrogen-saturated 0.5 M H2SO4 + 1.0 M CH3OH aqueous solution at a scan rate of 50 mV s−1. | ||
In practical applications, the long-term cycle stability of the catalysts is of great importance.43 In this work, the long-term cycle stabilities of the PtRu/CNT-C and PtRu/AO-CNT catalysts have been investigated in a 0.5 M H2SO4 + 1.0 M CH3OH aqueous solution using cyclic voltammetry and the corresponding results are shown in Fig. 9. From Fig. 9, it can be observed that the value of ipI/ipI(1) decreases gradually with the number of successive scans. In the case of PtRu/CNT-C nanohybrids, the peak current at the 600th cycle is about 89% of that measured at the first cycle. The decrease of ipI/ipI(1) on PtRu/CNT-C is only 11% for 600 cycles. However, for the PtRu/AO-CNT catalyst, a large decrease (27%) is found. To further eliminate the effects of the decrease of methanol concentration on the decay of the peak current, we replaced the methanol solution with fresh solution after 600 cycles and the recovery peak current was recorded (Fig. S5†). It is noted that for the PtRu/CNT-C electrocatalyst, the oxidation peak current can recover within 600 cycles and about a 6% loss occurs after 600 cycles. However, for the PtRu/AO-CNT electrocatalyst, the recovery of the peak current can be observed as an 18% loss after 600 cycles. The improved durability of the PtRu/CNT-C catalyst was attributed to the high density of functional groups, the structural integrity and high corrosion resistance of CNT-C, which helps to inhibit PtRu nanoparticles dissolution, ripening and aggregation.
Footnote |
| † Electronic supplementary information (ESI) available: ICP-AES analysis of the electrocatalysts (Table S1); FTIR spectra of PtRu/CNT-C (Fig. S1); TEM images of the PtRu/CNT-C nanohybrids (Fig. S2); size distribution of the PtRu nanoparticles for the PtRu/CNT-C and PtRu/AO-CNT nanohybrids (Fig. S3); cyclic voltammograms (specific activity) and linear sweep voltammetry for the PtRu/CNT-C and PtRu/AO-CNT nanohybrids in a nitrogen-saturated 0.5 M H2SO4 + 1.0 M CH3OH aqueous solution at a scan rate of 50 mV s−1 (Fig. S4 and S5); comparison of the forward peak current at the first cycle (i0) and recovery forward peak current (iR) in the fresh methanol solution after long-term cyclic voltammograms scanning experiments (600 cycles) for the PtRu/CNT-C and PtRu/AO-CNT nanohybrids (Fig. S6). See DOI: 10.1039/c4ra14659j |
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