Xin Wanga,
Zhiyong Gao*a,
Jiuli Changa,
Dapeng Wuab,
Xiaorui Wanga,
Fang Xuab,
Yuming Guoab and
Kai Jiang*ab
aSchool of Chemistry and Chemical Engineering, Henan Normal University, Xinxiang 453007, Henan, P.R. China. E-mail: zygao512@163.com; Kjiang512@163.com
bCollaborative Innovation Center of Motive Power & Key Materials, Henan 453007, P.R. China
First published on 19th January 2015
Activated Platanus fruit carbon (a-PFC) was synthesized by pyrolytic carbonization and alkali activation treatment of an easily available biomass, Platanus fruit (PF). Carbonization yielded a Platanus fruit carbon (PFC) sample with a partially graphitized phase, and the following KOH activation created a highly porous texture containing a large fraction of micropores, and therefore a high specific surface area. Both of these factors are beneficial for surface-related applications such as electrode materials for electrochemical capacitors and adsorbents for the removal of organic dyes. A supercapacitor based on a-PFC3, which was synthesized with a KOH
:
PFC activation ratio of 3, offers a high gravimetric capacitance of 216 F g−1 at 1 A g−1, a high rate performance and an excellent cycling stability, highlighting the potential of a-PFC3 in electrochemical energy storage. Its high specific surface area also makes a-PFC3 an efficient adsorbent for the removal of methylene blue (MB) from aqueous solution.
So far, various porous carbon materials, including carbon nanotubes,4,5 graphene6,7 and heteroatom-doped carbon,8–10 have been synthesized as electrode materials for supercapacitors and demonstrated satisfactory performance. Meanwhile, these types of materials also showed high adsorption performance for the removal of various dyes.11–13 Although excellent performance was achieved from the abovementioned materials, their relatively high costs and somewhat tedious synthesis processes limit their widespread application. More facile and cost-effective synthesis of porous carbon materials in bulk will promote their more extensive application. Direct pyrolysis and activation of carbonaceous substances is a competitive approach for producing porous carbon on a large scale. Biomass, especially vegetation, represents a large class of cheap, easily available and renewable carbonaceous substances widely distributed on our planet that sustains the global water and carbon cycles. Due to the presence of many capillaries for the transport of water and nutrients to sustain its growth, many pores exist in vegetation, which make it an ideal feedstock for the preparation of porous carbons with high surface areas. Pyrolysis is the most direct and facile approach for transforming biomass into porous carbon. Due to being abundant resources with low costs, various forms of natural biomass, including nut shells,14,15 plant leaves,16,17 fruit peels,18,19 fish scales,20 feathers,21 hemp fibers22 and wood sawdust23,24 have been widely employed as precursors for carbonization to generate porous carbon materials, and the high capacitances or adsorption abilities afforded have highlighted the huge potential of biomass-derived porous carbon in energy and environment-related applications.
Platanus is a widely planted street tree for its strong adsorption ability toward dust and poisonous exhausts in the urban atmosphere and excellent resistance against contaminants, as well as ultra-high climate adaptability. The spherical fruit of Platanus, namely PF, contains abundant tiny fluff, which is commonly undesirable and discarded as waste, owing to it causing allergy in certain susceptible populations. Considering the possible high surface area associated with the fine, light fluff, carbonization can achieve resource utilization of PF and afford carbon materials for surface-related applications, so capacitive and adsorptive performances of PFC deserve to be expected.
Here, PF was employed as a raw feedstock for the synthesis of porous carbon by pyrolysis and subsequent alkali activation. The highly porous a-PFC exhibited a high BET surface area with an overwhelming fraction of micropores, so its application performances in capacitive energy storage and adsorptive dye removal were tested and analyzed.
:
PFC mass ratio).
The specific capacitance (Cs, F g−1), energy density (E, W h kg−1) and power density (P, W kg−1) of the symmetric capacitors were calculated from the galvanostatic charge–discharge measurements according to the following equations:
| Cs = IΔt/(ΔV × m) | (1) |
| E = Cs(ΔV − IR)2/8 | (2) |
| P = E/Δt | (3) |
:
PFC ratio of 3, the long tubes are broken into segments with lengths shorter than 100 μm, with openings at the tip clearly evidencing the tubular shape. The short tubes are beneficial for easier diffusion of electrolyte ions or organics into their inner surface with a short channel length; hence their improved capacitive performance and adsorption capability are favorable.27,28 TEM images (Fig. 1b and e) more clearly demonstrate the morphological change due to alkali activation. PFC exhibits a 1-dimensional shape, the tube is dark overall, which is mainly due to its large diameter and the thick tube wall, and electron beams cannot penetrate the tube, which results in a seemingly rod-like shape (Fig. 1b). After alkali activation (Fig. 1e), the enhanced transparency of the tube indicates a largely hollowed interior of the tube wall, which confirms that KOH can etch PFC and create a substantial amount of micro/mesopores that are homogeneously distributed throughout the tube wall. More detailed observation reveals that the tube wall is composed of 1-dimensionally arranged mesopores (narrower than 50 nm) along the longitudinal direction, indicating that an a-PFC3 macrotube is actually composed of many primary nanotubes embedded in the tube wall. An HRTEM image (Fig. 1c) of a PFC fragment shows alternate dark and light spots, revealing the presence of high-density micropores in the tube wall. Sinuous fringes at the rim can also be easily observed, which is typical of carbon materials, indicating graphitization of PFC. After alkali activation, HRTEM still shows extensive micropores (Fig. 1f). The wave-shaped and discontinuous fringes (inset) give evidence that the high density of micropores destroys the continuity of graphitization regions throughout a-PFC3. In this unique porous network, with mesopores and micropores embedded into the tube wall of a-PFC3, macropores and mesopores serve as the main channels for electrolyte diffusion. The shorter length of a-PFC3 tubes, owing to activation, accelerates this process due to their shorter geometric distance, whereas the micropores provide the major contribution to a high specific surface area. Therefore electrolytes and organic molecules can readily infiltrate into the deep inner voids with their huge interface areas. Hence, a-PFC3 is expected to be an efficient porous material in surface-dependent applications, e.g. electrode materials of capacitors and adsorbents for water treatment. Control samples with different KOH
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PFC ratios were also characterized: a-PFC2 exhibits longer macrotubes, while the length of a-PFC4 is similar to that of a-PFC3. Meanwhile, more severe fragmentation occurs (Fig. S1†), indicating a higher KOH dosage not only etches the carbon framework of PFC, but also causes fracture and fragmentation of the carbon tubes. According to these results, the morphology, surface area, and therefore application performance of a-PFC can be tuned by altering the KOH activation dosage.
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| Fig. 1 (a and d) SEM and (b, c, e and f) TEM images of (a–c) PFC and (d–f) a-PFC3 at different magnifications. | ||
Fig. 2a presents the XRD patterns of PFC and a-PFCs. Two broad diffraction bands can be observed at 24° and 43° for PFC, which correspond to (002) and (110) facets of graphite-type carbon. The low intensity and width of the diffraction bands indicate the low crystallinity of PFC. After activation, the (002) diffraction band shifts to a lower angle, which is presumably due to an increase in the interlayer distance of adjacent graphitized carbon layers caused by introduced oxygen functional groups as spacers. In contrast, the intensity of the (110) facet increases, which implies higher integrity of the in-plane graphitic carbon skeleton. From this phenomenon, the graphitization degree is actually increased by alkali activation at a higher temperature, although a high density of pores are created in the carbon framework. On the whole, both diffraction peaks are still low, suggesting the largely amorphous nature of the samples. Moreover, the high baseline in the low-angle region for a-PFCs is probably derived from the high density of micropores in the carbon framework.7
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| Fig. 2 (a) XRD patterns, (b) FTIR, (c) XPS survey spectra, (d) N2 sorption isotherms and HK pore size distribution of PFC and a-PFC3. Inset in panel c: C 1s spectrum of a-PFC3. | ||
Fig. 2b shows the FTIR spectra of PFC and a-PFCs. The vibration peaks at 3420 cm−1 (stretching vibration mode) and 1635 cm−1 (bending vibration mode) indicate the presence of –OH groups in PFC and a-PFCs. The enhancement in the intensity of both peaks for a-PFCs gives evidence that the activation treatment produces many hydroxyl groups in the carbon framework. The vibrations at 1726 cm−1 and 1680 cm−1 are attributed to –C
O in carboxyl and carbonyl motifs. All these vibrations indicate the presence of hydroxyl, carbonyl and carboxyl in all the samples, thus offering essential hydrophilicity and polarity and rendering the active surface accessible to electrolyte ions and organics, which is also an indispensable factor for applications as capacitive materials and adsorbents for polar organics.
The surface chemical compositions of PFC and a-PFC3 were revealed by XPS analysis. From Fig. 2c, the survey spectrum of PFC (black curve) shows three peaks with binding energies at 284.8, 400.2 and 532.4 eV, which are characteristic of C 1s, N 1s and O 1s orbitals, respectively. These peaks indicate the surface composition of PFC comprises carbon, oxygen and nitrogen elements. After alkali activation, the peak belonging to N 1s disappears in a-PFC3 (red curve), suggesting elimination of nitrogen element by the activation treatment. Compared with PFC, the enhanced intensity of the O 1s peak relative to C 1s in a-PFC3 indicates the introduction of oxygen functional groups by alkali activation. The deconvoluted C 1s peak of a-PFC3 shows the presence of C–C bonds in graphite domains (284.8 eV), C–OH (285.7 eV) and C
O (286.5 eV) groups (inset), further verifying the partial graphitization of the carbon framework and the presence of hydroxyl and carbonyl groups on a-PFC3, which basically coincides with the XRD and FTIR data.
The pore properties of PFC and a-PFC3 were analyzed by N2 sorption isotherm measurements. As shown in Fig. 2d, both samples demonstrate a type I (Langmuir) isotherm coupled with a faint hysteresis loop characteristic of a type IV isotherm, according to the IUPAC classification. Micropore filling occurs and quickly reaches a saturation plateau at a relative pressure lower than 0.15. The pronounced adsorption in this range gives evidence of the presence of abundant micropores in both samples. These micropores are presumably derived from intrinsic voids by evaporation of less stable substances inside PF during pyrolysis and activation treatment, which agrees well with the TEM and XRD results. At a relative pressure of 0.4–1, the low nitrogen adsorption amount and weak but discernible hysteresis loop verify that only a limited fraction of mesopores exists in both samples. The approximately H1-type hysteresis loop, characterized by a parallel trend between adsorption and desorption branches, indicates a slit-like geometry of the mesopores, which is associated with the embedded mesopores or capillaries in the tube wall of a-PFC3 (Fig. 1e). The slight increment in the adsorption amount at a relative pressure approximate to 1 suggests the presence of a tiny fraction of macropores, which may be ascribed to the large internal diameter of PFC (or a-PFC) tubes. The BET surface area and overall pore volume of a-PFC3 are 1215 m2 g−1 (1139 m2 g−1 for micropores) and 0.65 cm3 g−1 (0.58 cm3 g−1 for micropores) (Table S1†). Both parameters are five times higher than their counterparts for PFC
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BET surface area of 243 m2 g−1 (216 m2 g−1 for micropores) and pore volume of 0.12 cm3 g−1 (0.09 cm3 g−1 for micropores). Relative to PFC, the micropore volume ratio of a-PFC3 increases from 75% to 88%, indicating the creation of more micropores by KOH activation, which may be due to etching of the carbon framework or opening of dead pores in PFC by alkali activation. Moreover, the HK pore size distribution calculated from the adsorption branch shows enhanced probability below 2 nm, also verifying the increase in micropores in a-PFC3. No discernible pore size distribution over 2 nm can be observed, which also confirms the much lower fraction of mesopores and macropores in a-PFC3. The high BET surface area and versatile pore features guarantee a surface highly accessible to electrolyte ions and organic molecules, facilitating the adsorption of more electrolyte ions and organics onto the entire surface of a-PFC3, which will further result in high electric double-layer (EDL) capacitance and adsorption capacity for organics. The KOH activation dosage-dependent BET surface area and pore volume were also investigated (Fig. S2 and Table S1†). The specific surface areas of a-PFC2 and a-PFC4 are 954 and 1513 m2 g−1, respectively, indicating a higher alkali dosage is beneficial for a high BET surface area. Whereas the micropore volume ratio slightly decreases from a-PFC2 to a-PFC4 and the probability of larger pore sizes increases simultaneously, both these tendencies suggest that, with a low dosage of KOH, the related corrosive species mainly intercalate into carbon layers and etch the carbon skeleton to create a predominance of micropores in a-PFC. If the KOH dosage is increased, the excess corrosive species can further etch the rim of micropores and transform some of them into meso- or macropores. From these results, the specific surface area, pore volume and pore size can be roughly tuned by altering the alkali dosage.
Fig. 3b presents the CVs of an a-PFC3 electrode at different scan rates. It is obvious that the plateau current increases accordingly with the scan rate, and the quasi-rectangular loop is largely retained without apparent distortion even at a higher scan rate, providing evidence of low internal resistance and fast electrolyte diffusion kinetics even at high scan rates, which further contributes to a high rate capability.
Fig. 3c shows the galvanostatic charge–discharge curves of symmetric capacitors based on a-PFC3 at various current densities in double-electrode mode. The approximately triangular charge–discharge branches, with high symmetry and a nearly linear discharging trend, are indicative of typical EDL capacitance with a rapid charge–discharge process. No discernible voltage drop can be observed at the beginning of the discharge stage even at a current density of 5 A g−1, confirming the low intrinsic resistance of a-PFC3. This may be attributed to the high conductivity of partially graphitized a-PFC after high-temperature carbonization and activation treatment, as well as rapid electrolyte diffusion kinetics, owing to its versatile porous network with coexisting micro-, meso- and macropores. The discharge duration of a-PFC3 at 1 A g−1 (red curve) is apparently longer than that of PFC (black dashed line), which implies a larger Cs of the former. From the discharge branch, the Cs of an a-PFC3 cell, according to eqn (1), is calculated to be 223, 216, 201 and 194 F g−1, respectively, at current densities of 0.5, 1, 2, and 5 A g−1, all of which are drastically higher than that of a PFC-based cell (Fig. 3d). It should be noted that the decrease in Cs at a higher current density for a-PFC3 is mainly caused by insufficient diffusion of the electrolyte into deep micropores at a high current density. In spite of this, 87% Cs retention can still be achieved in the range 0.5–5 A g−1 (Fig. 3d), demonstrating the high rate capability of a-PFC3. We attribute its high EDL capacitance and rate capability to its unique electrolyte diffusion channel, with the embedding of abundant micropores and a small fraction of mesopores into the tube wall of a-PFC, which enables efficient infiltration and transfer of electrolyte ions into deep inner voids of the porous electrode, maximizing charge accumulation. In addition, the partial graphitization of a-PFC benefits rapid charge transfer during the charge–discharge process. Both these factors are essential for high EDL capacitive performance.
The cycling performance of PFC- and a-PFC3-based capacitors was evaluated by consecutive galvanostatic charge–discharge measurements at 1 A g−1 (Fig. 3e). The Cs of an a-PFC3 capacitor retains 91.2% of its initial value after 2000 cycles, indicating a high degree of reversibility in the repetitive charge–discharge cycles. The good cycling performance can be attributed to the versatile pores and high structural stability of a-PFC3. The macropores and mesopores, although in limited amounts, benefit the shuttling of electrolytes, alleviating the over-accumulation of electrolytes in micropores and therefore volume variations during charge–discharge cycles. Besides, the structural stability and chemical inertness of a-PFC3 also help it undergo successive volume changes free of damage and both of them contribute to the high cycling stability. Although PFC possesses better cycling stability, its much lower Cs relative to a-PFC3 limits its practical significance in capacitor applications.
To further understand the electrochemical behavior of a-PFC3, EIS data of PFC and a-PFC3 electrodes were measured and compared. Nyquist plots of both electrodes show a similar shape, which comprises an inconspicuous semicircle in the high-frequency region and a straight line at low frequency (Fig. 3f). The intercept at the higher-frequency end on the real axis represents the series resistance (Rs), which includes the bulk electrolyte resistance, intrinsic active material resistance and contact resistance between electrode and collector.29,30 The Rs values of PFC and a-PFC3 are 2.0 and 1.2 Ω, respectively. The lower Rs of a-PFC3 is presumably ascribed to its slightly higher graphitization degree relative to PFC (XRD in Fig. 2a) due to activation at higher temperature, although a much hollowed texture is formed. The arc represents charge transfer resistance (Rct) at the electrode/electrolyte interface.31,32 The lower Rct for a-PFC3 (0.5 Ω) than PFC (2.7 Ω) reflects more rapid ion diffusion and accumulation on a porous electrode surface, i.e. more efficient EDL capacitive behavior, which is due to its increased surface area and hydrophilicity after alkali activation. At lower frequencies, no distinct Warburg impedance can be observed for either sample (a line with slope angle near 45°), which suggests the versatile pore network facilitates rapid electrolyte diffusion kinetics. The more vertical straight line of a-PFC3 at low frequency is indicative of better EDL capacitive behavior with rapid ion diffusion kinetics. In short, by alkali activation at a higher temperature, lower Rs and Rct and more efficient electrolyte diffusion kinetics can be achieved simultaneously in a-PFC3, all of which eventually result in a substantial improvement in capacitive performance.
The effect of the PFC
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KOH activation ratio on the capacitive performance was also investigated (Fig. S3†). For a-PFC2, due to its longer tubes with a lower BET surface area (Fig. S1 and S2†), as well as a possibly smaller amount of hydrophilic oxygen functional groups owing to low alkali dosage during activation, a lower Cs of 202 F g−1 is obtained at 1 A g−1. The Cs of an a-PFC4-based capacitor (206 F g−1) is elevated, yet still lower than that of a-PFC3-based cell, which is presumably due to an overly hollowed texture caused by a higher alkali activation dosage. Too high pore volume limits the conductive channel of a porous electrode, which can be evidenced by the higher Rs but lower Rct in impedance plots (green plots in Fig. S3d†). In this sense, too high or too low a surface area is not necessarily beneficial for capacitance; an appropriate alkali dosage is essential to balance the contributions from conductivity and BET surface area. In a-PFC3, balanced factors result in maximized capacitance. The rate performances of a-PFC2 and a-PFC4 are both slightly lower than that of a-PFC3, providing further evidence of the significance of alkali activation dosage for capacitive performance. Ragone plots show that an a-PFC3-based capacitor offers a high energy density of 30.4 W h kg−1 at a power density of 970 W kg−1 (Fig. S3e†). Both parameters are apparently higher than those of a-PFC2 and a-PFC4. The ultra-high energy density here is mainly attributed to the high Cs at a low current density in an aqueous electrolyte and the wide voltage window during the discharge process. Hence, in our case, a-PFC3 is a preferential electrode material with high capacitive performance.
Due to the high uptake ratio with MB, the adsorption capacity for MB was evaluated. Qeq (mg g−1) for MB can be calculated based on the following mass conservation equation:33
| Qeq = (C0 − Ceq)V/m | (4) |
The adsorption kinetics for MB was investigated by monitoring the decoloration rate relative to its initial absorbance. From Fig. 5a, it is clear that the adsorption rate is rather high in the initial 2 h and then gradually slows down and reaches a saturation plateau within 24 h. The long adsorption duration here is mainly due to the much higher volume of MB solution (350 mL) relative to the a-PFC3 dosage (10 mg), which restricts diffusion to, and sufficient contact with, a-PFC3. The adsorption kinetics data was analyzed using a pseudo-second-order kinetics model, based on the assumption that chemisorption is the rate-determining step. The pseudo-second-order kinetics model can be described as follows:
| t/Qt = 1/k2Qeq2 + t/Qeq | (5) |
An adsorption isotherm can be employed to elucidate interactions between adsorbates and adsorbent. Fig. 5c shows the adsorption isotherm of MB on a-PFC3, where Qeq increased accordingly with Ceq. The experimental data was fitted by a Langmuir isotherm, which assumes homogeneous monolayer chemisorption of adsorbates on identical sites and uniform adsorption energy due to high affinity between adsorbate and adsorbent; interactions between adsorbate molecules can be neglected. The Langmuir isotherm can be expressed as follows:
| Ceq/Qeq = Ceq/Qmax + 1/QmaxKL | (6) |
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c4ra14357d |
| This journal is © The Royal Society of Chemistry 2015 |