Dongjuan Kang,
Shengrui Tong,
Xiaolin Yu* and
Maofa Ge*
State Key Laboratory for Structural Chemistry of Unstable and Stable Species, Beijing National Laboratory for Molecular Sciences (BNLMS), Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, PR China. E-mail: gemaofa@iccas.ac.cn; icecoolyu@iccas.ac.cn
First published on 10th February 2015
3D hierarchical amorphous aluminum oxide microspheres with broccoli-like structures were synthesized successfully via a facile method without using any template. A multistep crystal adsorption-splitting growth mechanism is proposed to understand the formation of this material. It displayed an excellent adsorption performance for fluoride, and the adsorption capacity can reach 126.9 mg g−1.
Most recently, hierarchically structured metal oxides with high surface area and abundant active sites have emerged as attractive materials for water treatment. Among them, aluminum oxide has received much attention in view of its low cost, natural abundance and environment-friendly properties.25–29 Up to now, various hierarchically structured aluminum oxide, such as nanotubes,30 nanofibers,31 hollow microspheres,32,33 spindle-like,26 flower-like,34,35 and jellyfish-like36 have been prepared by different methods. However, the obtained aluminum oxides generally exhibit crystalline phase such as γ-Al2O3 (ref. 34 and 37–39) and AlOOH,25,36,40 rather than amorphous phase. As we know, the crystalline materials used as adsorbent often suffer from disadvantages related to low adsorption capacity and high cost because of the high crystallinity and less porous structure, while the amorphous adsorbents have the high adsorption capacity due to the abundant porous and highly hydrated structure.41 To the best of our knowledge, there is no study on synthesis and characterization of the 3D hierarchical amorphous aluminum oxide used to remove fluoride from aqueous solution.
Herein, 3D hierarchical amorphous aluminum oxide microspheres with broccoli-like structures for the first time are obtained by a facile method without using any template, surfactant or toxic materials. A possible formation mechanism of multistep crystal adsorption-splitting growth has been proposed based on systematic investigation of the total crystal splitting process. This is the first report about fabricating hierarchically structured amorphous aluminum oxide using this method. The formation of such microspheres with uniform primary building blocks, well-defined morphology and developed porous structure is very unusual. By controlling the reaction time, the morphology of the precursor can be tailored from 1D nanorods, 2D dumbbell-like bundles to 3D hierarchical broccoli-like microspheres. The as-obtained 3D hierarchical broccoli-like amorphous aluminum oxide microspheres with high surface area exhibit very promising performance when tested as an adsorbent for fluoride removal in water treatment.
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| Fig. 1 (a) Low-magnification SEM image; (b) enlarged SEM image; (c) low-magnification TEM image; (d) HR-TEM image of the precursor and (e) XRD pattern of the precursor. | ||
To shed light on the formation process of the 3D hierarchical microspheres, the evolution of the morphology with reaction time was investigated. As shown in Fig. 2, it can be seen that 1D nanorods (Fig. 2a) can be produced after reacting for 1 h. When the reaction time increased to 1.5 h, the dumbbell-like structures (Fig. 2b) can be obtained. The structure of the precursor was further changed into the 3D hierarchical microspheres with broccoli-like structures after reaction for 2 h, as shown in Fig. 2c. However, the shape of the precursor finally evolved into dumbbell-like structures again (Fig. 2c) after further increasing the reaction time to 4 h. Therefore, the reaction time plays an important role in the formation of the 3D hierarchical microspheres. With increasing the reaction time from 1 h to 2 h, the morphology of the precursor underwent from 1D nanorods, 2D dumbbell-like bundles to 3D hierarchy broccoli-like microspheres.
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| Fig. 2 SEM images of the precursor collected for different time intervals of (a) 1 h, (b) 1.5 h and (c) 2 h. | ||
Based on the above observation and analysis, it was found that 1D nanorods can gradually assemble into dumbbell-like bundles and broccoli-like microspheres through a crystal splitting mechanism, which is similar to the growth of Bi2S3 and L-cysteine–Pb.42–44 Our observations of the effect of time on the morphology of the precursor reveal not only its fast growth nature, but also complex splitting behaviors of the materials.21 Thus, we propose a multistep crystal adsorption-splitting growth mechanism to understand the formation of the broccoli-like microspheres (Scheme 1). Firstly, after the formation of the nuclei in the reaction system (Scheme 1a), the 1D nanorods can be obtained because of the fast growth of the precursor as shown in Scheme 1b; secondly, splitting growth can only take place at both tips except in the middle of the nanorods. Thus, branched nanorods could be produced in the first generation of crystal splitting as shown in Scheme 1c. With prolonging reaction time, dumbbell-like bundles of the precursor can be produced in the subsequent splitting growth as shown in Scheme 1c. The branched nanorods can be adsorbed on the middle part of the dumbbell-like bundles, and then the continuous splitting growth can occur not only from the seeded bundles, but also from tips of the freshly adsorbed branched nanorods (Scheme 1d). The branched nanorods repeated to be adsorbed, split and grow along the radial direction in the whole structure, and then immature splitting microspheres can be produced from the aggregated nanorods packed together as shown in Scheme 1e. With the increase of reaction time, the immature splitting microspheres became more perfect and regular into the microspheres with broccoli-like structures which loosely packed outside and densely packed inside (Scheme 1f). This process suggested the aluminum oxide had a strong splitting ability, and the branched nanorods packed together to make up a broccoli-like microsphere.
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| Scheme 1 Scheme illustrating the crystal adsorption-splitting growth mechanism of the precursor with 3D hierarchical structure. | ||
Up to now, the intrinsic nature of crystal splitting phenomena is not very well established presently. Crystal splitting may take place due to a variety of reasons which are unidentified and varies depending on the system. However, crystal splitting is generally related to several factors as following: (1) crystal splitting is usually associated with fast crystal growth, while splitting only occurs if the oversaturation exceeds a certain critical level, especially, for some specified condition.21,45,46 Although, the crystal growth is mainly subject to the solution oversaturation, it could also be dramatically affected by reaction parameters, such as reaction temperature, time and solvent, which is unique to each material. During the fast crystal growth, a high density of crystal defects can be produced, which always act as nuclei sites to gradually develop branches on the stem, leading to different degrees of splitting. (2) Crystal splitting is likely to occur in a crystal which possesses small lateral adhesion energy.47 (3) Crystal splitting is also favored in a situation where the organic surfactant is a very potent surface stabilizer.22 These factors can synergistically affect the crystal splitting process and promote a number of subforms of split nanocrystal generated. The driving force for the splitting growth is to form nanocrystals with low energy planes as exposed facets to minimize interfacial energy and obtain stable structure for final product. Thus the crystal splitting process should be the consequence of seeking a balance between the mismatch energy and the interfacial energy.
TGA of the precursor was measured and shown in Fig. 3a. The TGA curve exhibited mainly two decomposition steps. The first step thermal decomposition located below 200 °C was ascribed to losses of adsorbed and crystal water, being their weight loss about 5%. The second step, located between 200 and 450 °C, was attributed to the dehydroxylation from the precursor, with consequent evolution of water and CO2, corresponding to about 62% mass loss. According to the TGA results, we know a fact that the precursor will undergo the following reaction in the presence of air and high temperature in the thermal treatment process.
| C4H7AlO5 + O2 → aluminum oxide + CO2 + H2O |
This is accompanied by a phase transformation, which can also be verified by the XRD characterization results of the precursor calcined at different temperatures (Fig. 3b). After calcination, it is amazing to find that a phase transformation from crystalline C4H7AlO5 to amorphous aluminum oxide was occurred, as shown in XRD pattern (Fig. 3b). As shown in Fig. 3c, the SEM image of the final product shows that the final product inherit the 3D hierarchical structure of the precursor completely. The high-magnification SEM image of the final product (Fig. 3d) further demonstrates that the 3D hierarchical microspheres consist of 1D nanochains which grow radically to form broccoli-like structures. Additionally, the 1D nanochains, with rough surfaces, are composed by nanoparticles. Therefore, a porous structure was formed due to the oxidation and decomposition of the final product. The porous structure of the microsphere is further proved by TEM observations. The low-magnification TEM image (Fig. 3e) shows that the 3D hierarchical structure of the broccoli-like microspheres is perfectly retained after calcination, and the microsphere display a porous structure. The HR-magnification TEM image (Fig. 3f) taken on a part view of the microsphere shows that the 3D hierarchical structure is composed of 1D nanochains build up by nanoparticles with diameters ranging from 15 to 20 nm. The template-free formation of such a 3D hierarchical structure with 1D primary building blocks, uniform secondary morphology and developed porous structure is very unusual. SEM-EDX spectrum (Fig. S2a†) of the final product clearly suggests the presence of Al and O elements, which indicates the formation of pure aluminum oxide. To further investigate the elements distribution on the broccoli-like microspheres, elemental mapping characterization was carried out as shown in Fig. S2b.† The different color images indicate Al and O-enriched areas of the microspheres, respectively. It can be found that the element of Al is well dispersed on the surface of the microspheres. The average pore diameter and surface area of the final product are changed from 2.769 nm and 62 m2 g−1 to 1.410 nm and 376 m2 g−1 after calcination at 300 °C, which indicate a porous structure formed due to the generation and release of gases in the process of thermal treatment (Fig. S3†). This result is good agreement with TEM characterization. Moreover, it is found that the BET surface area of the as-prepared product calcined above 300 °C decreases with the increasing of the calcination temperature, and the maximum BET surface area is obtained at 300 °C (Table S1†).
Surface compositions of the final product are obtained by XPS analysis (Fig. S4a†). It can be seen that only C, O and Al can be observed in the spectrum, and the binding energy of Al 2s and 2p are centred at 119.2 and 74.7 eV, respectively. The C 1s spectrum of the high-resolution XPS (Fig. S4b†) can be divided into three main peaks at 284.8, 286.3 and 288.8 eV, which can be attributed to C–C, C–O and C
O, respectively.48,49 Fig. S4c† displays the high-resolution XPS spectrum of O 1s. It can be deconvoluted into three peaks located at 530.8, 531.8 and 533.1 eV, which can be assigned to O2− of aluminum atoms (denoted as Al–O), metal hydroxides or hydroxyl groups (denoted as OH−) and chemically or physically adsorbed water (denoted as H2O), respectively.50,51 The FTIR spectrum of the final product is given in Fig. S5.† Vibration bands of O–H can be observed at 3437 cm−1. Absorption peak observed at 1584 cm−1, could be assigned to the stretching vibrations of ν(COO−) group. Absorption peaks are observed in the range of 1000–1600 cm−1, which correspond to ρ(CH2), ν(C–O) and ν(C–C) bands. Absorption peaks located at 856 and 692 cm−1 can be attributed to Al–O bonds vibration. 27Al NMR spectrum of the final product (Fig. S6†) presents three resonance signals at 58, 32, and 1 ppm, which can be assigned to Al3+ ion in tetrahedral (AlO4), pentahedral (AlO5), and octahedral (AlO6) coordination, respectively.52,53
Adsorption isotherms for fluoride removal are shown in Fig. S8a.† The calculated isotherm parameters along with correlation coefficients are given in Table S2.† The Langmuir model can fit the experimental data well according to the high correlation coefficient (R2 > 0.98), indicating that the adsorption process is a monolayer adsorption process. Moreover, it can be clearly seen that the maximum adsorption capacity of as-prepared amorphous aluminum oxide (126.9 mg g−1) is much higher than that of commercially available Al2O3 (5.7 mg g−1), which is also remarkably higher than the reported values in most literatures presented in Table 1. Especially compared with other ‘non-templated’ nano-structured materials of aluminum-involved complex metal oxides, such as the Al–Ce hybrid adsorbent reported by Liu et al.,54 the as-prepared material still showed distinct advantage. The better adsorption performance could be attributed to high BET surface area, developed porous structure and abundant active sites supplied by the 3D hierarchical structure for fluoride ion adsorption and diffusion. To the best of our knowledge, the pure aluminum oxide is usually used as adsorbent to remove heavy metal ions35 and organic pollutants34 from aqueous solution, however, there is rare study on the pure aluminum oxide used as adsorbent for fluoride removal. On the other hand, the aluminum also prepared as complex metal oxides and used as adsorbent to removal fluoride,5 heavy metal ions36 and other pollutants.27
| Adsorbents | Qmax (mg g−1) | C0 (mg L−1) | pH | Ref. |
|---|---|---|---|---|
| Aluminum-modified hydroxyapatite (Al-HAP) | 32.6 | 5–50 | 7.0 | 55 |
| Manganese-oxide-coated alumina (MOCA) | 2.9 | 2.5–30 | 7.0 | 56 |
| Fe3O4@Al(OH)3 NPs | 88.5 | 1–160 | 6.5 | 57 |
| Mg-doped nano ferrihydrite | 64.0 | 10–150 | 5.8 | 58 |
| Mg/Fe layered double hydroxides | 50.9 | 5–75 | 7 | 59 |
| Al–Ce hybrid adsorbent | 91.4 | 2–15 | 6 | 54 |
| Iron(III)–aluminum(III)–chromium(III) ternary mixed oxide | 31.9 | 10–80 | 5.6 | 60 |
| Mg–Al–LDH nanoflake impregnated magnetic alginate beads (LDH-n-MABs) | 32.4 | 2–70 | 5.0 | 5 |
| Titanium and lanthanum oxides impregnated activated carbon (TLAC) | 27.8 | 0–50 | 7.0 | 61 |
| Mesoporous alumina | 14.3 | 20–250 | 6.0 | 62 |
| Commercially available Al2O3 | 5.7 | 5–150 | 7.0 | This work |
| Amorphous aluminum oxide microspheres | 126.9 | 5–150 | 7.0 | This work |
The adsorption kinetic experiment for fluoride removal using the as-prepared materials was carried out, in order to enable the adsorbent to be used in practical application. As shown in Fig. S8b,† it can be seen that a fast adsorption rate for fluoride adsorbed onto the adsorbent occurred in the initial 15 min and achieved equilibrium in about 600 min in the whole adsorption process. The fitting curve of the pseudo-second-order model was shown in the inset of Fig. S8b† and the fitting parameters of kinetic studies were listed in Table S3.† A high value of correlation coefficient (R2 > 0.98) indicates that the pseudo-second-order model can well describe the adsorption process of fluoride on the as-prepared materials. A low value of k2 indicates that the rate of adsorption process for fluoride is fast. Additionally, it was found that the theoretical adsorption capacities were in better agreement with the experimental data.
IEP is an important parameter, and the IEPs of the as-prepared product and commercially available Al2O3 are examined to be around 8.0 and 6.8, respectively, as shown in Fig. S9.† The difference between the IEPs of the two materials may be related to surface OH group originated from the organic residue. The higher IEP is helpful for the fluoride adsorption at neutral pH. So, a conclusion can be given that the organic residue played an important role in the fluoride adsorption. In order to give more detailed information about the adsorption performance of the as-prepared material for the fluoride, adsorption envelope was obtained in batch experiments by varying pH (pH 2–11). The adsorption envelope for fluoride on the as-prepared material is shown in Fig. S10.† It is obviously observed that the fluoride adsorption capacity increased dramatically with pH increase below pH 6.8 and then decreased sharply with pH increase, which indicated that the solution pH plays an important role in the adsorption process. At low solution pH (<IEP = 8.0), protonation will encourage the formation of positive charged surface, and the electrostatic attraction can promote the fluoride ions adsorption on adsorbent surface. However, too low pH can reduce the adsorbents stability, and thus decreased the adsorption capacity. While at high solution pH (>IEP = 8.0), deprotonation will promote the formation of negative charged surface, which can repel the fluoride ions adsorbed on the adsorbent surface. Meanwhile, the excessive amount of hydroxyl ions could compete for the active sites in the adsorption process, resulting in low adsorption capacity.
The regeneration of the used adsorbent was also investigated, as shown in Fig. S11.† Although the fluoride removal efficiency gradually decreased with the increasing regeneration times, the removal efficiency can still be maintained above 80% after five regeneration times, which indicated that the as-prepared material has a good recyclability. All of these merits make the as-prepared material as a good candidate for fluoride removal in the practical application.
Footnote |
| † Electronic supplementary information (ESI) available: Experiment details. SEM-EDX, mapping, BET, XPS, FTIR and 27Al NMR characterization results of the as-prepared 3D hierarchical amorphous aluminum oxide microspheres. Adsorption capacity of the precursor before and after calcination at 300 °C, 400 °C and 500 °C for fluoride. Adsorption envelope for fluoride and regeneration test for the as-prepared material BET surface areas of the as-prepared precursor calcined at different temperatures. IEPs of the final product and the commercially available Al2O3. BET surface areas of the as-prepared precursor calcined at different temperatures. Fitting parameters of Langmuir and pseudo-second-order model for fluoride adsorption on the as-prepared materials and the commercially available Al2O3. See DOI: 10.1039/c4ra13688h |
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