Xifei Liua,
Tao Zhou*a,
Yongcheng Liua,
Aiming Zhang*a,
Canyao Yuanb and
Weidong Zhangb
aState Key Laboratory of Polymer Materials Engineering of China, Polymer Research Institute, Sichuan University, Chengdu 610065, China. E-mail: zhoutaopoly@scu.edu.cn; amzhang215@vip.sina.com; Fax: +86-28-85402465; Tel: +86-28-85402601
bThe Technology Research Center of Polymer Materials Engineering of Tai'an, Longteng Polymer Materials Co., Ltd., Tai'an 271000, China
First published on 7th January 2015
cis-Polybutadiene rubber (cis-BR) is one of the typical unsaturated rubbers in mass production and is widely used. However, the detailed mechanism of its cross-linking with peroxides is still unclear so far. In this study, in situ FTIR spectra combined with the powerful PCMD2D and 2D correlation spectroscopy was used to track the detailed cross-linking process. The temperature region of cis-BR cross-linking determined by PCMW2D was within 165–195 °C. The temperature with a maximum cross-linking rate was determined at 183 °C via PCMW2D, which is identical with DSC. The generation of –˙CH– macromolecular free radicals through losing α hydrogens was observed when below 165 °C. An abnormal increase of double bonds with trans-1,4-structure during the cross-linking (165–195 °C) was observed. An obvious enhancement of –CH2– groups was also found, which indicated that a large number of the double bonds with cis-1,4- and 1,2-structure involved in cross-linking is transformed into –CH2– groups. A 5-step process for the whole cross-linking was inferred from the sequential order of group motions. The first step is DCP decomposition and free radical release. The second step is the generation of trans-1,4-structure due to the internal rotation of the cis-1,4-structure induced by free radicals at α position. The third step is the free radical addition of double bonds with a 1,2-structure, and the fourth is the free radical addition of double bonds with a cis-1,4-structure. The final step is the cross-linking via double coupling of two macromolecular free radicals. In the last step, the free radicals from the cis-1,4-structure also can be probably terminated by a chain transfer.
The cross-linking is most important for the conventional rubber materials. Linear structure of rubber molecular chain is transformed into a three-dimensional network structure during a cross-linking process, resulting in the rubber entropy elasticity and a high mechanical strength.3,4 Scientists have been found that different cross-linking systems give different properties to rubbers. For traditional sulfur cross-linking system, excellent mechanical properties, a high flexibility and a high elongation at break, can be obtained because of the generation of multi-sulfur bonds –Sx–.5,6 For peroxides cross-linking system, superior combination properties, including a high mechanical strength, a good wear resistance, a high thermal oxidation stability, and a low compression set, are gained due to the formation of C–C bonds.7 Although peroxide cross-linkers are usually used in saturated rubbers (e.g., EPR), nowadays, because of a higher requirement of mechanical properties for unsaturated rubbers, peroxide cross-linkers have also been more and more used in unsaturated rubber materials instead of the sulfur.8–11 cis-Polybutadiene rubber (cis-BR) is one of the typical unsaturated rubbers in a mass production and widely used in large-scale components just like tires and conveyors. Classical theory suggests that the peroxide first decomposes into radicals under heating, and then macromolecular radicals of cis-BR are generated by these radicals through capturing the α hydrogen of cis-BR backbone or the addition reaction of a double bond.12–14 However, cis-BR contains two types of double bonds and a type of α hydrogens due to cis-1,4- and 1,2-structure (see Scheme 1).15,16 The way of the formation of cross-linked C–C bonds from these reactive functional groups has been still unclear in the cross-linking process. A depth understanding of the mechanism of cis-BR cross-linking has an important scientific and practical value. It is also significant to understand the cross-linking process of BR with a high 1,2-structure content which is currently used more and more in tires because of the low heat generation.
Generalized two-dimensional (2D) correlation infrared spectroscopy which is a widely used spectroscopy method was proposed by Noda in 1993.17 In this method, the sequential order of spectral variables can be easily obtained according to Noda's rules. So the mechanism of polymer transitions and molecular interactions can be conveniently studied by using 2D correlation infrared spectroscopy. In order to determine the transition temperature of a thermotropic liquid-crystal sample, Thomas and Richardson18 proposed moving-window two-dimensional correlation spectroscopy (MW2D) in 2000. In 2006, Morita proposed a new method based on the MW2D, which is called perturbation-correlation moving-window two-dimensional correlation spectroscopy (PCMW2D).19 Spectral correlation variations along both perturbation variables (e.g., temperature) and spectral variables (e.g., wavenumber) axis can be direct observed in the PCMW2D spectra.19–23 In the past five years, researchers found that the combination of PCMW2D and generalized 2D correlation spectroscopy was the best way.21–23 In general, PCMW2D was employed to determine the transition point and the transition range of polymers; then, generalized 2D spectroscopy was performed to study the mechanism of functional groups at a specific transition.24–29 Many successful applications were reported in the study of the mechanism of polymer physical or chemical transitions.30–36
In this study, the cross-linking process of cis-BR induced by peroxide is investigated by in situ FTIR spectroscopy combined with 2D correlation analysis. The differential scanning calorimeter (DSC) is also used to assist the determination of the temperature region of the cross-linking process. A series of reactions on α hydrogens, and double bonds of 1,4- and 1,2-structure is successfully observed. Meanwhile, the generation of new –CH2– groups can be determined. Also, the sequential orders of these functional groups involved during the cross-linking reaction are elucidated, indicating a depth understanding of the mechanism.
000 g mol−1 using GPC measurement (tetrahydrofuran as a mobile phase) and Mw/Mn = 3.41. The content of cis-1,4, trans-1,4, and 1,2-structure were 94.5%, 2.3%, and 3.2% (see ESI† for calculation method), which were measured using 1H NMR and inverse gated decoupling 13C NMR. The 1H NMR spectrum and 13C NMR spectrum are provided in Fig. S1 and S2 in the ESI.† The assignments of the shift in NMR spectra are also provided in Table S1 in the ESI.† The melting point of pure cis-BR used here was 2 °C (DSC).
A(v, I) is a M × N spectral intensity matrix, where v and I are the spectral variable (wavenumber) and the perturbation variable (temperature), respectively. aj(v, I) is a submatrix which is extracted from the jth row of A(v, I). aj(v, I) has 2m + 1 rows. Here, 2m + 1 is called as the window size.
![]() | (1) |
The reference spectrum and dynamic spectrum of aj(v, I) can be calculated as follows.
![]() | (2) |
| ỹ(v, IJ) = y(v, IJ) − ȳ(v) | (3) |
The dynamic perturbation is calculated below.
![]() | (4) |
| ĨJ = IJ − Īj | (5) |
The mean-centered jth submatrix is obtained.
![]() | (6) |
Synchronous and asynchronous PCMW2D spectra of mean-centered jth submatrix are calculated according to eqn (7) and (8).
![]() | (7) |
![]() | (8) |
![]() | (9) |
C–H stretching of 1,4-structure. The decreasing of 3006 cm−1 indicates the reaction of the double bonds in the cross-linking process, showing a disappearance of a part of the double bonds with 1,4-structure.
![]() | ||
| Fig. 2 Temperature-dependent FTIR spectra of the cross-linking process of cis-BR from 50 °C to 220 °C. (a) 3050–2800 cm−1; (b) 1200–1120 cm−1; (c) 1000–650 cm−1. | ||
| Wavenumber (cm−1) | Assignments |
|---|---|
| 3006 | v( C–H, 1,4), C–H stretching of 1,4-structure (cis + trans) |
| 2932 | vas(–CH2–), C–H asymmetrical stretching of –CH2– groups |
| 2852 | vs(–CH2–), C–H symmetrical stretching of –CH2– groups |
| 1152 | v(–C–O–, DCP), –C–O– stretching of peroxy in DCP |
| 993 | γ( C–H, 1,2-), C–H rocking of 1,2-structure |
| 965 | γ( C–H, trans-1,4), C–H rocking of trans-1,4-structure |
| 910 | γ( C–H, 1,2-), C–H rocking of 1,2-structure |
| 762 | δ( C–H, DCP), C–H bending of benzene rings in DCP |
| 697 | δ( C–H, DCP), C–H bending of benzene rings in DCP |
| 738 | γ( C–H, cis-1,4), C–H rocking of cis-1,4-structure |
In the experimental section, the results of NMR determined that the content of cis-1,4, trans-1,4, and 1,2-structure of cis-BR were 94.5%, 2.3%, and 3.2%, respectively. As shown in Fig. 2(c), the temperature-dependent FTIR spectra in the region 1000–650 cm−1 also clearly detect these structures. The peaks at 993 cm−1 and 910 cm−1 are assigned to
C–H rocking of 1,2-structure, and the peak at 965 cm−1 is attributed to
C–H rocking of trans-1,4-structure. The peak at 738 cm−1 is the
C–H rocking of cis-1,4-structure. It can be clearly observed that the intensities of 993 cm−1, 910 cm−1, and 738 cm−1 gradually decrease with the temperature increasing, indicating the reactions of double bonds of cis-1,4-structure and 1,2-structure during the cross-linking. However, the intensity of 965 cm−1 abnormally enhances at the same time. This shows the concentration of double bonds of trans-1,4-structure increases during the cis-BR cross-linking. In general, the disappearance of double bonds of cis-1,4-structure and 1,2-structure is in line with our understanding on the crosslinking reaction. However, the reason for the enhancement of double bonds of trans-1,4-structure is unclear for us.
The FTIR spectra in the region 1200–1120 cm−1 show the decomposition reaction of DCP with the temperature increasing. In Fig. 2(b), the peak at 1152 cm−1 is –C–O– stretching of peroxy in DCP, and the intensity of 1152 cm−1 obviously decreases from 50 °C to 220 °C. Fig. 3 illustrates the intensity variation at 2852 cm−1, 993 cm−1, 965 cm−1, 910 cm−1, and 738 cm−1 from 50 °C to 220 °C. The temperature range of the cross-linking reaction is determined from 165 °C to 195 °C, which is narrower than that of determined by DSC (146–211 °C). The intensities at 2852 cm−1 and 965 cm−1 show a great enhancement within 165–195 °C. However, a reduction is observed for 993 cm−1, 910 cm−1, and 738 cm−1. It can be inferred that double bonds of cis-1,4-structure and 1,2-structure are the reactants, and double bonds of trans-1,4-structure and –CH2– groups are the products during the cross-linking reaction. It also can be observed that the intensity of 993 cm−1, 965 cm−1, 910 cm−1 remain unchanged when the temperature is below 165 °C, whereas that of 2852 cm−1 and 738 cm−1 gradually decreases from 50 °C to 165 °C. The intensity deceasing at 2852 cm−1 is the most obvious. As mentioned above, 2852 cm−1 is assigned to C–H symmetrical stretching of –CH2– groups. That is to say, a part of –CH2– groups are disappeared and transformed into other types of groups. From the viewpoint of thermodynamics, this phenomenon is probably due to the loss of α hydrogens of cis-1,4-structure (see Scheme 2) and the generation of –˙CH– macromolecular free radicals upon heating. This indicates that a large amount of macromolecular free radicals at α position have been generated before the cross-linking reaction. In general, the generation of –˙CH– free radical from 50 °C to 165 °C is still induced by free radicals from the decomposition of DCP. However, DCP decomposition is very weak when the temperature is below 165 °C. So, as shown in Fig. 1 and 2, both DSC and in situ FTIR does not detect the DCP decomposition at a low temperature. Fig. 3 also illustrates the intensity variation at 1152 cm−1. We can clearly see that the intensity of 1152 cm−1 is constant when the temperature is below 165 °C, which also reveals the much weak of the DCP decomposition. It can interpret the generation of new trans-1,4-structure during the cross-linking, and free radicals at α position play an important rule (see Scheme 3). The generation of trans-1,4-structure during cis-BR cross-linking with peroxides found here is reported for the first time. Recently, a similar phenomenon has been also found in BR vulcanization with the sulfur by Choi et al.,42 which was called cis–trans isomerization of BR. They claimed that the intermediate structure from cis-1,4 to trans-1,4-structure is the radical formed by the loss of protons at α position. They also calculated the energies of cis-1,4, the intermediate structure, and trans-1,4-structure using model polymer, and the calculated energies were −490.17, −489.62, and −490.17 kcal mol−1, respectively. The intermediate structure is thermodynamically slightly more stable than initial cis-1,4-structure, resulting in the cis–trans isomerization. Zeng and Ko also reported cis–trans isomerization phenomenon. However, in their work, the cis–trans transition was observed only at an ultrahigh pressure (>4.0 GPa).43 In this study, the phenomenon of trans-1,4-structure concentration increasing during the cross-linking (165–195 °C) does not necessarily mean that trans-1,4-structure does not participate in the cross-linking. It is only revealed that the number of trans-1,4-structure converted from cis-1,4 is much higher than that of participating in the cross-linking reaction.
![]() | ||
| Fig. 3 Spectral intensity variation of temperature-dependent FTIR spectra at 2852 cm−1, 1152 cm−1, 993 cm−1, 965 cm−1, 910 cm−1, and 738 cm−1 from 50 °C to 220 °C. | ||
![]() | ||
| Scheme 2 Generation of –˙CH– macromolecular free radicals via losing α hydrogens of cis-1,4-structure upon heating. | ||
![]() | ||
| Scheme 3 Generation of new trans-1,4-structure via the internal rotation during the cross-linking, and free radicals at α position play an important rule. | ||
![]() | ||
| Fig. 6 Synchronous (left) and asynchronous (right) FTIR spectra (165–195 °C) in the region 2980–2800 cm−1 vs. 1020–890 cm−1 and 2980–2800 cm−1 vs. 800–650 cm−1. | ||
![]() | ||
| Fig. 7 Synchronous (left) and asynchronous (right) FTIR spectra (165–195 °C) in the region 1020–890 cm−1 vs. 1200–1120 cm−1, 2980–2800 cm−1 vs. 1200–1120 cm−1, and 800–650 cm−1 vs. 1200–1120 cm−1. | ||
(1) If Φ(v1, v2) > 0, Ψ(v1, v2) > 0 or Φ(v1, v2) < 0, Ψ(v1, v2) < 0, then the movement of v1 is before that of v2;
(2) If Φ(v1, v2) > 0, Ψ(v1, v2) < 0 or Φ(v1, v2) < 0, Ψ(v1, v2) > 0, then the movement of v1 is after that of v2;
(3) If Φ(v1, v2) > 0, Ψ(v1, v2) = 0 or Φ(v1, v2) < 0, Ψ(v1, v2) = 0, then the movements of v1 and v2 are simultaneous.
C–H, trans-1,4) → γ(
C–H, 1,2) → γ(
C–H, cis-1,4). In the present study, the symbol “→” represents “before”, and “←” represents “after”. Fig. 5 is generalized 2D correlation FTIR spectra calculated from the temperature-dependent FTIR within 165–195 °C. In Fig. 3, it can be observed that the intensities of 993 cm−1, 910 cm−1, and 738 cm−1 decrease from 165 to 195 °C, whereas that of 965 cm−1 obviously increases. The intensity increasing of 965 cm−1 indicates the generation of double bonds with trans-1,4-structure. This increasing also reveals double bonds with trans-1,4-structure does not involve in the cross-linking reaction. The double bonds with cis-1,4-structure and 1,2-structure directly take part in the cross-linking, because of the intensity of 993 cm−1, 910 cm−1, and 738 cm−1 be decreasing.
| Cross correlation peak (cm−1, cm−1) | Sign in synchronous spectra | Sign in asynchronous spectra | Sequential order |
|---|---|---|---|
| (993, 910) | + | 0 | 993 = 910 |
| (993, 965) | − | + | 993 ← 965 |
| (965, 910) | − | − | 965 → 910 |
| (993, 738) | + | + | 993 → 738 |
| (965, 738) | − | − | 965 → 738 |
| (910, 738) | + | + | 910 → 738 |
| 965 cm−1 → 993 cm−1 = 910 cm−1 → 738 cm−1 | |||
| (2852, 910) | − | + | 2852 ← 910 |
| (2852, 965) | + | − | 2852 ← 965 |
| (2852, 993) | − | + | 2852 ← 993 |
| (2852, 738) | − | + | 2852 ← 738 |
| (2852, 1152) | − | + | 2852 ← 1152 |
| (993, 1152) | + | − | 993 ← 1152 |
| (965, 1152) | − | + | 965 ← 1152 |
| (910, 1152) | + | − | 910 ← 1152 |
| (738, 1152) | + | − | 738 ← 1152 |
| 1152 cm−1 → 965 cm−1 → 993 cm−1 = 910 cm−1 → 738 cm−1 → 2852 cm−1 | |||
v(–C–O–, DCP) → γ( C–H, trans-1,4) → γ( C–H, 1,2) → γ( C–H, cis-1,4) → vs(–CH2–) |
|||
The sequential orders show that the generation of double bonds with trans-1,4-structure is before the cross-linking of double bonds with 1,2-structure and cis-1,4-structure.
The whole sequential orders of cis-BR cross-linking from 165 to 195 °C is summarized as 1152 cm−1 → 965 cm−1 → 993 cm−1 = 910 cm−1 → 738 cm−1 → 2852 cm−1. The corresponding group movements are v(–C–O–, DCP) → γ(
C–H, trans-1,4) → γ(
C–H, 1,2) → γ(
C–H, cis-1,4) → vs(–CH2–). There have 5 steps can be summed up during the whole cross-linking process. The first step is the DCP decomposition and the free radicals release. The second step is the generation of trans-1,4-structure, and we think this phenomenon probably due to the internal rotation of cis-1,4-structure induced by free radicals at α position. This step actually does not participate in the final cross-linking, and we prefer to assign it as a side reaction. The third step is the free radical addition of double bonds with 1,2-structure, and then the fourth step is the free radical addition of double bonds with cis-1,4-structure. It also reveals that the radical addition of 1,2-structure is more easily than that of cis-1,4-structure. The final step is the cross-linking via double coupling of two macromolecular free radicals. The free radicals from cis-1,4-structure also can be probably terminated by a chain transfer, resulting in the generation of a part of new –CH2– groups. This 5-step process of cross-linking is illustrated in Scheme 4.
To gain a detail mechanism of cis-BR cross-linking within 165–195 °C, generalized 2D correlation analysis was performed. The sequential orders of group movements showed a 5-step process for the whole cross-linking:
(1) DCP decomposition and the free radicals release;
(2) Generation of trans-1,4-structure due to the internal rotation of cis-1,4-structure induced by free radicals at α position;
(3) Free radical addition of double bonds with 1,2-structure;
(4) Free radical addition of double bonds with cis-1,4-structure;
(5) Cross-linking via double coupling of two macromolecular free radicals. The free radicals from cis-1,4-structure also can be probably terminated by a chain transfer.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c4ra13502d |
| This journal is © The Royal Society of Chemistry 2015 |