Hui Penga,
Guofu Ma*a,
Kanjun Sunb,
Jingjing Mua,
Xiaozhong Zhoua and
Ziqiang Lei*a
aKey Laboratory of Eco-Environment-Related Polymer Materials of Ministry of Education, Key Laboratory of Polymer Materials of Gansu Province, College of Chemistry and Chemical Engineering, Northwest Normal University, Lanzhou 730070, China. E-mail: magf@nwnu.edu.cn; leizq@nwnu.edu.cn; Fax: +86 931 7975121; Tel: +86 931 7975121
bCollege of Chemistry and Environmental Science, Lanzhou City University, Lanzhou 730070, China
First published on 6th January 2015
Nitrogen-containing polyaniline-based carbon nanospheres (C-PANI) with diameters of about 200 nm are prepared through a direct carbonization method using polyaniline (PANI) nanospheres as carbon precursors at different temperatures. The PANI nanospheres are synthesized via in situ oxidation polymerization of aniline in the presence of sodium carboxymethyl cellulose as a polymerization template. The C-PANI with 6.69% nitrogen content obtained at 800 °C (C-PANI-800) can achieve a high capacitance of 359 F g−1 at the current density of 1 A g−1 in 6 M aqueous KOH electrolyte, meanwhile maintaining excellent rate capability (81% retention at 20 A g−1). Furthermore, a symmetric supercapacitor fabricated with C-PANI-800 electrodes exhibits an energy density of 17.5 W h kg−1 at a power density of 227 W kg−1 and superior cycle stability (only 4% loss after 5000 cycles), operating in the voltage range of 0–1.8 V in 0.5 mol L−1 Na2SO4 aqueous electrolyte.
Among different types of supercapacitors, carbon materials are the most important and applicable electrode materials for commercial supercapacitors, attributing to their unique properties, such as large specific surface area, relatively low-cost, excellent electrical conductivity, extraordinary cycling stability in different solutions, and very friendly to the environment.12 Various carbon materials, including activated carbon, mesoporous carbons, carbon nanotubes (CNTs), and graphene, have been investigated for use as electrode materials in EDLCs. However, the use of these individual carbon materials in high performance supercapacitors is limited by several factors, including the low specific capacitance of conventional activated carbon, the high cost of CNTs, and the unavoidable aggregation of graphene layers. Therefore, the majority of recent research on electrode materials has focused on the development of carbon materials with high specific capacitance and low cost.13 Zhang research groups have reported that develop of graphene-coated hollow mesoporous carbon spheres and three-dimensional graphene-based hierarchically porous carbon composites by a flexible strategy for capacitive deionization.14,15
Previous studies have revealed that besides of morphology and porosity structure, the capacitive performance of the carbon materials is also determined by its surface functional groups, i.e. heteroatoms such as nitrogen, boron, sulphur and phosphorus in its structure.16,17 Several efforts have been devoted to change the physicochemical properties of carbon materials by introducing heteroatoms, especially the nitrogen atom, due to the N-containing structures are believed to provide pseudocapacitance contributed from the redox faradaic reactions of these electrochemically active functional groups.18 Several approaches, including chemical vapor deposition (CVD) in the presence of ammonia, the nitrogen plasma treatment, and the arc-discharge method have been exploited for the doping of nitrogen.19–21 To the best of our knowledge, these methods suffer from some drawbacks, such as the requirement of toxic precursors, sophisticated equipment, special instruments and rigorous conditions. However, the carbonization of nitrogen-containing precursor is preferred because it is easier, more cost-effective, and more controllable for the N-doping content.17,22–24 Various nitrogen-containing precursors have been widely investigated to prepare nitrogen-doped porous carbons, including synthetic polymers,22 biomass23 and ionic liquid.24 Among which the most commonly used precursors are nitrogen-containing synthetic polymers, such as melamine resin and polyaniline are sustainable precursors for nitrogen-doped carbons.25–27
Herein, we report a simple process to prepare nitrogen-containing carbon nanospheres using polyaniline (PANI) nanospheres as a carbon precursor. The PANI nanospheres are prepared by in situ oxidation polymerization of aniline in the presence of sodium carboxymethyl cellulose as a polymerization template, and the nitrogen-containing carbon nanospheres were prepared by direct carbonized PANI nanospheres (C-PANI) at different temperatures. The C-PANI material shows high specific capacitance, outstanding rate capability, and excellent cycling stability, which are attributed to its high surface fraction of nitrogen and the high electrical conductivity, as well as to its well-balanced mesopore surface area and micropore surface area.
The symmetric two-electrode supercapacitors were assembled in 0.5 mol L−1 Na2SO4 aqueous solution using two electrodes with exactly the same mass into sandwich-type cells construction (electrode/separator/electrode). The working electrode was prepared by mixing the C-PANI-800, polyvinylidene fluoride (PVDF) and commercial carbon black (as conductive agent, purchased from Alfa Aesar) with a weight ratio of 80
:
10
:
10 in N-methyl-2-pyrrolidone (NMP) to form a homogeneous slurry. The slurry was coated on nickel foam with a working area of 1.0 cm2 and the electrodes were dried at 120 °C for 12 h and then weighted and pressed into sheets under 20 MPa. The positive and negative electrodes were pressed together and separated by a thin polypropylene film. The CV tests of symmetric cell were performed in the voltage range of 0–1.8 V.
Typical cyclic voltammetry (CV) curves and galvanostatic charge/discharge property of the samples were measured by using a CHI 660D (Chenghua, Shanghai China). Electrochemical impedance spectroscopy (EIS) measurements were performed with the Autolab PGSTAT 128N equipped (Eco-chemie, Netherland) with FRA module, the frequency ranging from 10 mHz to 100 kHz and an impedance amplitude of ±5 mV at open circuit potential. The measurement of cycle-life stability was performed with computer controlled cycling equipment (LAND CT2001A, Wuhan China).
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| Fig. 1 Schematic of the preparation process of nitrogen-containing polyaniline-based carbon nanospheres. | ||
Typical SEM images of pristine PANI and carbonized PANI at different temperatures are given in Fig. 2. As seen in Fig. 2a, as-prepared pristine PANI nanospheres have rough surface and many of these nanospheres aggregate together. Fig. 2b–d show that C-PANI-700, C-PANI-800 and C-PANI-900 still retain PANI initial morphology after being carbonized, but surface morphology of carbonized PANI spheres become smoother than pristine PANI due to the high temperature carbonization. The average diameter of the carbon spheres is ca. 250 nm. Meanwhile, we can observe that these nanospheres have better uniform dispersion than those of the pristine PANI nanospheres. A more detailed structural study was carried out with high magnification SEM and TEM image (Fig. 3). It is immediately apparent that the carbon spheres are relatively uniform, with an average size of ∼250 nm.
The graphitization degrees of the carbonized PANI nanospheres can be determined by XRD and Raman spectroscopy analyses. The representative XRD patterns of the C-PANI from different carbonization temperature are presented in Fig. 4a. Two broad diffraction peaks at around 24° and 43° are observed, ascribing to the (002) and (100) crystal planes of graphitic carbon, respectively, which suggests the low graphitization degree and the possible presence of amorphous carbon.28 Fig. 4b shows Raman spectra of the C-PANI-700, C-PANI-800 and C-PANI-900. There are two prominent peaks at 1600 cm−1 (G-band) and 1340 cm−1 (D-band) in spectra, corresponding to graphitic carbon phase with sp2 electronic configuration, and defects and disorders structures in the graphene layers of carbon materials, respectively.29 The intensity ratio of the D peak to G peak (ID/IG) is related to the amount of defects in the carbon materials. ID/IG values of C-PANI-700, C-PANI-800 and C-PANI-900 are 0.97, 1.21 and 1.25, respectively, indicating that the C-PANI have a disorder structure and with the increase in the carbonization temperature more defects are generated in the C-PANI.30
Fig. 4c shows the N2 adsorption–desorption isotherms of carbonized PANI at different temperatures. Obviously, all the samples display N2 isotherms close to type IV with steep uptakes at low relative pressures and clear hysteresis loops, which indicated the coexistence of micropores and mesopores.31 Moreover, a hysteresis loop at a higher pressure (P/P0 = 0.90–0.99) may be due to the macroporous adsorption among the gaps of carbon nanospheres. Based on the above analysis, the coexistence of micropores, mesopores and macropores can be confirmed. Fig. 4d shows the pore size distribution of carbonized PANI at different temperatures. It is shown that the C-PANIs samples contain micropores (below 2 nm), small mesopores (peak pore at ca. 4.0), and large mesopores and macropores (from 10 to 100 nm). The results are consistent with N2 adsorption–desorption isotherms.
The BET surface area and pore structure characterization parameters of C-PANIs from different carbonization temperature are summarized in Table 1. It is found that the structural characters are seriously affected by the carbonization temperature. The C-PANIs samples show specific surface area (SBET) are in the range 359–607 m2 g−1 and total pore volume are in the range 0.31–0.47 cm3 g−1 during the carbonized temperature of 700–900 °C. In detail, the formation of micropores enhances the surface areas predominantly. However, the creation of mesoporous structures enlarges the pore volumes.32 The contents of carbon, nitrogen and hydrogen of carbonized PANI at different temperatures are also listed in Table 1. As is seen in Table 1, the nitrogen contents of the C-PANI-700, C-PANI-800 and C-PANI-900 are measured to be 9.44, 6.69, and 4.07 wt%, respectively, by elemental analysis. The result reveals that the nitrogen contents of samples decrease due to the increase of carbonization temperature. With increasing the temperature, the specific surface areas of C-PANI increase gradually owing to the volatilization of heteroatoms to form the micropores.26
| Samples | Elemental analysis | SBETa (m2 g−1) | Smicb (m2 g−1) | Dc (nm) | Vtotald (cm3 g−1) | Vmicroe (cm3 g−1) | ||
|---|---|---|---|---|---|---|---|---|
| C% | N% | H% | ||||||
| a Specific surface area determined according to BET (Brunauer–Emmett–Teller) method.b Micropore surface area from t-plot method.c Adsorption average pore diameter.d Total pore volume.e Volume of micropores. | ||||||||
| C-PANI-700 | 76.90 | 9.44 | 1.86 | 359 | 298 | 3.52 | 0.31 | 0.16 |
| C-PANI-800 | 76.04 | 6.69 | 1.71 | 422 | 345 | 3.02 | 0.32 | 0.18 |
| C-PANI-900 | 73.23 | 4.07 | 2.08 | 607 | 403 | 3.09 | 0.47 | 0.26 |
To understand the role of nitrogen functionalities in capacitive performance, it is necessary to clarify the types of nitrogen introduced onto the carbon surface via X-ray photoelectron spectroscopy (XPS) (Fig. 5). As seen in Fig. 5a, the peak at 284.1, 398.8, and 531.5 eV can be assigned to C1s, N1s, and O1s, respectively.21 The C1s spectrum of C-PANI-800 (Fig. 5b) has three distinct component peaks at binding energy of 284.7, 285.3 and 288.1 eV, representing graphitic carbon, carbonyl group and carboxyl group, respectively.33 In addition, O1s spectrum of C-PANI-800 is shown in Fig. 5c. The peak at the binding energy of 530.0 eV represents C
O. The peak at 532.1 eV is assigned to hydroxyl (C–OH) and ether (C–O–C) groups, while the peak at 533.0 eV corresponds to chemisorbed oxygen and/or water.34 Fig. 5d–f shows the N1s spectrum of C-PANI from different carbonization temperature, which can be fitted into four peaks at about 398.5, 400.5, 401.1 and 403.0 eV. These peaks are attributed to pyridinic nitrogen (N-6), pyrrolic nitrogen/pyridone nitrogen in association with oxygen functionality (N-5), quaternary nitrogen (N-Q), and pyridine-N-oxide (N-X), respectively.35 Clearly, the content of pyridinic nitrogen (N-6) decreased with the increase of carbonization temperature. The C-PANI-800 was further characterized by element mapping images of carbon, oxygen and nitrogen to analyze the elemental distribution (Fig. 6). The uniform distribution of yellow dots (N) suggests that nitrogen is homogeneously doped in the C-PANI. Some previous studies indicate that the carbons have nitrogen-containing functional groups as well as oxygen functional groups can considerably contribute to an additional pseudo-capacitance. Specially, nitrogen located at the edges of graphite layers, that is, N-6 and N-5, are considered representing the pseudocapacitance effect. N-Q and N-X showed enhancing effects on the capacitance due to their positive charge and thus an improved electron transfer.36 In addition, the carbons have heteroatom-containing functional groups as well as improve wettability, it can be providing a high electrode/electrolyte contact area and increasing chemically reactive sites.37
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| Fig. 5 XPS spectra of the C-PANI materials: (a) survey spectrum, (b) C1s spectrum of C-PANI-800, (c) O1s spectrum of C-PANI-800 and (d–f) N1s spectrum of C-PANI. | ||
Galvanostatic charge/discharge curves of all carbonized samples at a current density of 1 A g−1 are shown in Fig. 7c. The discharging time of the C-PANI-800 was significantly longer compared with that of other materials, indicating that the C-PANI-800 offers a much larger capacitor, which agrees well with those obtained from CV tests. Moreover, the curves are not perfect symmetric triangle feature, while a little deviation from the line can be observed. The deviation indicates that there is a small pseudo-capacitance besides the EDLC, which is attributed to the nitrogen attached to the carbon network.38 The specific capacitance (Cm) can be calculated according to the following equation:
| Cm = C/m = (IΔt)/(ΔVm) | (1) |
For practical application, the two-electrode symmetric supercapacitor was also fabricated to further investigate the electrochemical performance of the C-PANI-800 electrodes. Since the energy density (E) is usually limited to the device capacitance (C) and the operating voltage (V) according to the equation E = 1/2CV2. It is reported that the neutral Na2SO4 aqueous electrolyte possesses a higher operation voltage than that of acid and alkali solutions.39 Therefore, the C-PANI-800 symmetric supercapacitor was assembled with 0.5 M Na2SO aqueous solution electrolyte. The as-assembled symmetric cell was first measured at different potential windows at 20 mV s−1, and the resulted CV curves are exhibited in Fig. 8a. The CV curves of the supercapacitor are rectangular-like shape even when the high voltage extends to 1.8 V, indicating ideal capacitive behavior and good reversibility. However, when the voltage increases to 2.0 V, the current is dramatically increased since the electrolyte is being decomposed with hydrogen and/or oxygen evolution. Therefore, the wide potential window of 1.8 V is chosen to further investigate the overall electrochemical performance of the symmetric cell.
The typical CV curves of the symmetric cell measured at different scan rates of 10–100 mV s−1 between 0 and 1.8 V are displayed in Fig. 8b. These CV curves still exhibit a nearly rectangular shape remains very well even at a high scan rate of 100 mV s−1, suggesting the symmetric cell possesses excellent rate capability and ideal electrochemical capacitive behavior with rapid diffusion of electrolyte ions to the interface of the electrode. Galvanostatic charge/discharge curves of the asymmetric cells were recorded with various current densities to further evaluate the electrochemical performance (Fig. 8c). These typical triangular-shape charge/discharge curves exhibit good symmetry at different current densities, which also demonstrating the ideal capacitive characteristic.
Fig. 8d shows the Ragone plot related to energy and power densities of the C-PANI-800//C-PANI-800 symmetric cell in the potential range of 0–1.8 V. The specific energy density (E, W h kg−1) and power density (P, W kg−1) for a supercapacitor cell were calculated from the discharge curves at different current densities using the following equations:
| E = 1/2CV2 | (2) |
| P = E/t | (3) |
EIS analysis was used to gain a deep insight into the resistive and capacitive behavior of symmetric cell. Fig. 9a shows Nyquist plot of symmetric cell with the small semicircle in the high-frequency region and the greater than 45° vertical curve in the low-frequency region, which results indicating a low charge-transfer resistance in the electrochemical system and a pronounced capacitive behavior with small diffusion resistance, respectively.42 The impedance spectra were analyzed by the software of ZSimpWin on the basis of the electrical equivalent circuit (the inset of Fig. 9a), where Re stands for a combined resistance of ionic resistance of electrolyte, intrinsic resistance of substrate and contact resistance at the active material/current collector interface. The diameter of the semicircle corresponds to the charge-transfer resistance (Rct) caused by Faradaic reactions and electronic double layer capacitor (Cdl) at the electrode/electrolyte interface. The slope of the 45° portion of the curve is called the Warburg resistance (ZW) and is a result of the frequency dependence of ion diffusion/transport in the electrolyte to the electrode surface; CL is the limit capacitance.43 The cycling stability measurement about 5000 cycles for symmetric cell was conducted using galvanostatic charge/discharge test at 3 A g−1 between 0 and 1.8 V (Fig. 9b). It can be seen that the symmetric cell exhibits excellent cycling stability with 96% capacitance retention after 5000 cycles.
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| Fig. 9 (a) Nyquist plots of two-electrode symmetric cell base on C-PANI-800 electrodes (the inset of modeled equivalent circuit); (b) cycling stability of the symmetric cell. | ||
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