Junying Tian,
Peng Tian,
Guiling Ning*,
Hongchang Pang,
Qiang Song,
Hang Cheng and
Haixia Fang
State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, 2 Linggong Road, Dalian 116012, P. R. China. E-mail: ninggl@dlut.edu.cn; Fax: +86-0411-84986065; Tel: +86-0411-84986065
First published on 10th December 2014
A porous MgAl2O4 spinel (MAS) has been synthesized via a facile hard template process with further calcination, in which a hierarchical Mg5(OH)2(CO3)4·4H2O template with a high surface area was used as a hard template and magnesium source, and AlCl3·6H2O was used as an alumina source. The as-prepared samples were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), energy dispersive X-ray (EDX), thermogravimetry analysis (TGA) and N2 adsorption–desorption. The MAS samples showed superior adsorption performance, including rapid adsorption rate, excellent adsorption capacity and good reusability for removal of Congo red (CR) from aqueous solution. The superior performance could be ascribed to the strong interaction between the MAS samples and CR, as well as the hierarchical porous structure and the high specific surface area of the samples. The maximum adsorption capacity of the MAS samples for CR was nearly 845 mg g−1, which is higher than most of the previously reported adsorbents. The CR removal process was found to follow the pseudo-second-order rate equation and the Sips adsorption model.
Magnesium aluminate (MgAl2O4) spinel (MAS) has been extensively used as a dye adsorbent, catalyst or catalyst support, an active element in humidity sensors and an excellent transparent ceramic material for high-temperature arc-enclosing envelops, because of its unique properties, such as high melting point (2135 °C), low dielectric constant, chemical inertness, excellent optical properties, good mechanical strength, low thermal expansion and good catalytic properties.8–17 For many of its applications, especially as a dye adsorbent, catalyst support and catalysts by itself, high specific surface area is greatly desired. Several chemical synthetic methods such as chemical coprecipitation14,15,18–20 and sol–gel processes,8,21–24 have been used to synthesize MAS materials with high surface area. In despite of these successes, the experimental parameters in chemical coprecipitation or sol–gel processes are often entangled, making it difficult to control the shape, morphology, and structure of the micro/nanostructured materials, and hard to synthesize the micro/nanostructured materials in large scale.
Recently, several metallic oxides have been prepared successfully by magnesium carbonate hard template route in our studies.3,25–27 The route is facile, inexpensive, and easily scaled-up. In this present work, MAS hierarchical structures with high surface area were prepared by a hard template process with further calcination, in which Mg5(OH)2(CO3)4·4H2O (MCH) template with hierarchical structure was used as hard template as well as magnesium source, and AlCl3·6H2O was used as alumina source. Congo red, an azo anionic dye and a known human carcinogen, is widely used in dyeing, paper, rubber, and plastics industries, and commonly used as a model pollutant to investigate the dye removal ability of adsorbents.4,5,28–32 Furthermore, as a representative demonstration for dye adsorption, MAS was used to adsorb CR. The as-obtained MAS powder possessed a high adsorption capacity (840 mg g−1) and good reusability. The properties of as-prepared MAS, including the simple preparation, high adsorption rate, ultrahigh adsorption capacity and good reusability, make it be potential for application in environmental remediation.
In the second step, 0.466 g MCH template was dispersed in 100 ml NaOH solution (0.3 M). Then 120 ml AlCl3·6H2O solution (0.1 M) was added to the liquid dropwise under vigorous stirring at room temperature. The formed material was collected, filtered off, washed with water and ethanol three times respectively, and dried in a blast drying oven at 60 °C for 8 h, resulting a precursor (MA precursor). In the third step, as prepared MA precursor was calcined in air at temperature of 700–1100 °C, for 4 h, to obtain the MAS sample.
In order to compare, a bulk MAS sample (B-MAS) was prepared by a coprecipitation process. Firstly, 10 ml aqueous MgCl2·6H2O solution (1 M) and 20 ml aqueous AlCl3·6H2O solution (1 M) were mix in a 400 ml baker, then, 160 ml NaOH solution (0.5 M) was added into the vigorously stirred mixed solution. After 1 min, the stirring was stopped. And the precipitation was collected, filtered off, washed with water and ethanol three times respectively, and dried in a blast drying oven at 60 °C for 8 h. Furthermore, precipitation was calcined in air at temperature of 700 °C for 4 h, to obtain the B-MAS sample.
After adsorption, the adsorbent was collected, filtered off, washed with ethanol two times, and dried in a blast drying oven at 60 °C for 8 h. Then, the adsorbent was calcined in air at temperature of 700 °C for 1 h, to obtain the regeneration powder (marked 2-MAS). This process was conducted again on the 2-MAS powder to obtain the second regeneration powder (marked 3-MAS), again. The crystalline phases and the surface area of as-obtained MAS powder, 2-MAS powder and 3-MAS powder were compared. Moreover, adsorptive property of them was evaluated.
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Fig. 1 Powder XRD patterns of MAS with different calcining temperatures (700–1100 °C) and reference MAS (JCPDS Card no. 77-1203). |
The nitrogen adsorption–desorption isotherms for the samples of MAS prepared at 700 °C to 1100 °C are shown in Fig. 2 (700 °C and 1100 °C) and Fig. S4 (800 °C, 900 °C and 1000 °C, ESI†). The isotherms can be classified as type II and H3 type hysteresis for all samples (according to the IUPAC classification). The isotherm curves showed that micropores (<2 nm), mesopores (2–50 nm), and macropores (>50 nm) coexisted in the as-prepared MAS, suggesting that the structures of as-obtained MAS samples were hierarchical and porous. The results for the specific surface area and total specific volume of the pores (at P/Po = 0.95) are shown in Table 1. The specific surface area and total specific volume of the pores of the samples decreased with the calcination temperature, because of the shrink of the samples at the high calcination temperature. Several previous works have prepared MAS samples with higher surface area,8,33–35 even then, the specific surface area of as-prepared samples are high, and our synthesis route is not inferior to many of them base on the hierarchical porous structure of prepared samples and affordable of the route (cheap raw material and mild synthesis conditions).
Calcination temperature °C | Surface area m2 g−1 | Total specific volume cm3 g−1 |
---|---|---|
700 | 127.9 | 0.84 |
800 | 111.9 | 0.713 |
900 | 99.1 | 0.717 |
1000 | 72.3 | 0.619 |
1100 | 30.5 | 0.254 |
In order to obtain information of forming process of MAS, SEM and IR spectra were used to detect the features of MCH template, MA precursor and MAS sample. Meanwhile, TG analysis was used to probe weight loss of MA precursor in the calcinations process. The SEM images of the MCH template, MA precursor and MAS sample calcined at 1100 °C are shown in Fig. 3. As can be seen, the hierarchical structure of the MCH template has been retained in the MA precursor and MAS sample. The particles were hierarchical, porous and made up of a number of microsheets, which was consistent with the high specific surface area of the samples.
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Fig. 3 SEM images of the MCH template (a and b), MA precursor (c and d) and MAS sample calcined at 1100 °C (e and f). |
IR spectra of the MCH template, MA precursor and MAS calcined at 700 °C are shown in Fig. 4a. The broad OH band around 3400 cm−1, and the H2O vibration around band 1630 cm−1 existed in all cases, because the MCH template and MA precursor had hydroxyl and the high surface area of these samples results in adsorption of water from the atmosphere. It is noteworthy that, there were bands at 1115 cm−1, 1428 cm−1 and 1482 cm−1 associating with stretching of the CO32− groups, and weak bands at 794 cm−1, 855 cm−1 and 885 cm−1 associating with bending of the CO32− groups in the MCH template,36,37 while there was not any band at the same wavenumbers in the other samples. It indicated that the MCH template may had transformed to Mg(OH)2 in the strong alkaline solution of the preparation process. For the MA precursor, the transmittance bands noted at 532 cm−1, 778 cm−1 and 993 cm−1 correspond to the bending and stretching modes of the Al–O and Mg–O.38 Moreover, the characteristic absorption peaks at 689 cm−1 and at 528 cm−1 of MAS were attributed to the AlO6 groups, which built up the MAS and indicated the formation of MAS powders.9
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Fig. 4 (a) IR spectra for MCH template, MA precursor and MAS calcined at 700 °C. (b) TG curves for as-prepared MA precursor. |
TG analysis was used to investigate the thermal behavior of as-prepared MA precursor and the results are shown in Fig. 4b. The weight lose below 200 °C was mainly attribute to the removal of the water of the precursor, including bound water and adsorbed water. The weight losses near at 240 and 360 °C were about 10% and 6%, which fitted with the dehydroxylation of Al(OH)3 and Mg(OH)2, respectively. It indicated that the great weight loss ratios near at 240 °C and 360 °C were mainly due to dehydroxylation of Al(OH)3 and Mg(OH)2, respectively.
XRD pattern, SEM images and N2 adsorption/desorption isotherms of the bulk MAS (B-MAS) were shown in the Fig. S5 (ESI†). As can be proved, the B-MAS had cubic spinel-structured phase, bulk morphology and porous structure. The specific surface area of the B-MAS was 73.2 m2 g−1, which was less than the specific surface area of the MAS samples calcined at 700 °C.
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Fig. 5 (a) Absorption spectra and (b) photographs of 200 ml CR aqueous solution (300 mg l−1) in the presence of 100 mg of MAS powder in different time. |
Influence of some conditions, including adsorption time, initial concentration, initial pH and calcined temperature of the MAS, was investigated to explore the characteristics of the adsorption process. Adsorption property of the MAS powder for CR were characterised in ambient temperature and a dosage of 0.5 g MAS powder per litre solution. Moreover, the conditions about MAS powder (calcination at 700 °C), the initial concentration (300 mg l−1) and pH value (7) of the CR solution were fixed for further ingestigation of other variable parameters. The time profile of CR adsorption at different initial concentrations with 0.5 g l−1 of the MAS powder is shown in Fig. 6a. Obviously, the adsorption rates of the MAS powder were extremely rapid during the first 5 min, and the adsorption process nearly reached equilibrium within 30 min under all concentrations. This indicated that the MAS powder was high efficiency for the removal of CR in aqueous solution. Fig. 6b shows the change tendency of adsorption capacity varying with the initial concentration. Strikingly, the adsorption capacities increased with the initial CR concentrations. It is because that higher concentration can provide greater driving force to prompt the CR diffusion to the MAS samples. As can be seen, when the initial concentration was greater than 450 mg l−1, the increase of adsorption capacity became slow. This indicated that the adsorption was close to saturation when the initial concentration is 450 mg l−1, and the max adsorption capacity of the MAS samples was nearly 840 mg g−1. Fig. 6c shows the influence of the initial pH on the CR adsorption of the MAS powder. At pH ranging from 5 to 10, the adsorption capacity was nearly invariant. With further increase of pH to 11.0, the adsorption capacity of the MAS powder decreased slightly. As well known, the MAS samples had a positive potential in a wide range of pH from 2.0 to 10, with a point of zero charge (PZC) around pH 11.8.34 Thus, the positively charged CR was easily adsorbed on the surface of the MAS due to the electrostatic attraction. However, the absorption capacities of the MAS samples were still very high when the initial solution pH was beyond 12. It indicates that other interactions between the MAS samples and CR may exist during the adsorption. The interaction may be the coordination effect of magnesium ions and aluminium ions with amine groups and sulfo groups of Congo red. According to some previous reports, the coordination effect existed in the CR adsorption process when magnesia and alumina were used as absorbent.5,40,41 The absorption capacity of the MAS powder calcined at different temperature is shown in the Fig. 6d. As can be seen, absorption capacities of the MAS powders decreased with the calcined temperature. The weaker electrostatic attraction resulted by more stable phase, and lower specific surface area of the absorbents with the increasing temperature leaded to the decrease of absorption capacity. It is worth noting that the decrease of the adsorption capacity from 700 °C to 800 °C was more obvious than the decrease at other temperatures. The crystallinity of the MAS calcined at 800 °C was much higher than that calcined at 700 °C, which resulted in much weaker hydrolysis and electrostatic attraction. Thus, more obvious decrease of the adsorption capacity appeared from 700 °C to 800 °C.
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Fig. 6 Adsorption capacity of the MAS powder for CR removal with the changes of (a) the contact time, (b) the initial concentration, (c) initial pH and (d) calcined temperature. |
To explore the mechanism of the adsorption process, the pseudo-first-order, pseudo-second-order kinetic and intraparticle diffusion models were used to investigate the kinetics of CR adsorption on the MAS powder, respectively:
![]() | (1) |
![]() | (2) |
qt = k3t1/2 + C | (3) |
Fig. 8 shows the adsorption isotherms of CR on the as-prepared MAS powder at different initial concentrations. This adsorption process was analyzed using the Langmuir, Freundlich and Sips isotherm models, respectively.
![]() | (4) |
qe = KfCe1/n | (5) |
![]() | (6) |
The change in free energy ΔG0 (kJ mol−1) for the adsorption process in the natural condition was estimated by using the following equation:
ΔG0 = −RT![]() ![]() | (7) |
Nowadays, many porous adsorbents have been proposed as candidates for the removal of CR, however, their adsorption capacities are normally below 500 mg g−1. The adsorption capacity of as-prepared MAS powder and some other adsorbent previously used for removal of CR in aqueous solution is compared in Table 2. Obviously, the adsorption capacity of as-prepared MAS powder was higher than bulk MAS powder because the MAS powder had higher specific surface area. Moreover, adsorption capacity of MAS powder was higher than many other adsorbents. Strong interaction between the MAS powder and CR was the main reason for this fact.
Adsorbent | Specific surface area m2 g−1 | Removal capacity (mg g−1) | References |
---|---|---|---|
MAS sample | 127.9 | 845.5 | This work |
Bulk MAS sample | 73.2 | 322 | This work |
Mesoporous MgO architectures | 94 | 689.7 | 4 |
MgO nanoplates | 198 | 131.3 | 28 |
Spindle-like γ-Al2O3 | 149 | 176.7 | 29 |
Nanorod-like γ-Al2O3 | 158 | 83.8 | 30 |
NiO nanospheres | 222 | 440 | 31 |
Urchin-like α-FeOOH | 96.9 | 275 | 32 |
Based on the above analysis, the adsorption of the CR solution mainly depends on the electrostatic attraction, as well as the coordination effect of the aluminium ions and magnesium ions with amine groups and the sulfo groups of the Congo red. Moreover, the powerful ability of as-prepared MAS samples to absorb CR was mainly owed to their strong interactions with the CR and their advantageous structure, including high specific surface area, large pore volume and uniquely hierarchical morphology.
Reusability is one of the most significant properties of the absorbent, and reusability of as-prepared MAS powder was evaluated. The XRD patterns for MAS calcined at 700 °C, 2-MAS and 3-MAS samples are shown in Fig. S7 (ESI†). As can be seen, the crystal phase and crystallinity of three samples were similar. It reveals that the crystal phase and crystallinity of the samples can be maintained in the cyclic process. Fig. S8 (ESI†) shows the N2 adsorption/desorption isotherms of 2-MAS and 3-MAS samples. The isotherms can be classified as type II and H3 type hysteresis for both samples (according to the IUPAC classification), which were the same as the MAS sample calcined at 700 °C. The values of surface area for the 2-MAS and 3-MAS samples were 166.2 m2 g−1 and 149.0 m2 g−1 respectively, which were higher than the MAS sample calcined at 700 °C (127.9 m2 g−1). It is likely that the process of CR burned produced some pores in the samples resulting in increasing surface area of the samples. Meanwhile, the framework of the sample may be destroyed slightly in the calcinations, which can be used to explain the phenomenon that surface area of the 3-MAS sample was lower than the 2-MAS sample.
The time profile of CR adsorption at 400 mg l−1 initial concentrations with 0.5 g l−1 of the MAS, 2-MAS and 3-MAS powder is shown in Fig. 9. The adsorption rates of three samples were all rapid and the adsorption capacities of them declined successively, because the active sites of the absorbents decreased in the calcinations process. However, decrement of the adsorption capacity was little, and the adsorption capacity of the 3-MAS was nearly 720 mg g−1 in the CR solution (400 mg l−1), which was still high. In conclusion, the combined superiority of the simple preparation, high adsorption rate, ultrahigh adsorption capacity and good reusability makes as-prepared MAS powder potential for application in environmental remediation.
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Fig. 9 Adsorption capacity of the MAS, 2-MAS and 3-MAS samples for CR removal with the changes of the contact time. |
Footnote |
† Electronic supplementary information (ESI) available: EDX, powder XRD pattern and N2 adsorption/desorption isotherms of as-prepared MAS samples, and kinetics parameter and isotherm parameters for the adsorption of Congo red on MAS powder. See DOI: 10.1039/c4ra11032c |
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