Yinghong
Gu
a,
Lei
Zhang
a,
Joel K. W.
Yang
bc,
Swee Ping
Yeo
a and
Cheng-Wei
Qiu
*a
aDepartment of Electrical and Computer Engineering, National University of Singapore, Singapore 117583, Singapore. E-mail: chengwei.qiu@nus.edu.sg
bInstitute of Materials Research and Engineering, Agency for Science, Technology and Research, 3 Research Link, Singapore 117602, Singapore
cSingapore University of Technology and Design, Engineering Product Development, Singapore 138682, Singapore
First published on 16th March 2015
Recent developments in color filtering and display technologies have focused predominantly on high resolution, color vibrancy, high efficiency, and slim dimensions. To achieve these goals, metallic nanostructures have attracted extensive research interest due to their abilities to manipulate the properties of light through surface plasmon resonances. In this paper, we review recent representative developments in plasmonic color engineering at the nanoscale using subwavelength nanostructures, demonstrating their great potential in high-resolution and high-fidelity color rendering, spectral filtering applications, holography, three-dimensional stereoscopic imaging, etc.
Alternatively, colors can also be generated by structure engineering, such as diffraction optic devices, photonic crystals, and plasmonic structures. Some naturally occurring photonic structures generate the colorful appearance of some types of insects, birds and aquatic animals,5–12 usually with the combined effects of thin film/multilayer interferences, grating diffraction, photonic crystals and light scattering. An example of natural structural color is butterfly wings, which has been widely investigated and reproduced through nanostructures fabricated in labs.7–12 It has been demonstrated that this structural color effect based on photonic crystals, nanowire arrays and polycarbonate (PC) or other dielectric multilayered nanostructures can be useful in optical applications,13–18 such as color generation by the patterned arrays of silicon nanowires13–15 and nanowire-based wavelength selective photodetectors.16
However, the size of unit cells of these non-plasmonic nanostructures is in the order of the wavelength of light, usually in micrometer dimensions. This means that there is still room for further improvements to reach the diffraction limit. To go beyond the natural color generation, surface plasmon resonances (SPRs) open a promising way to control colors with high efficiency and high resolution due to the development of nano-fabrication technologies. The interaction between light and plasmonic nanostructures has been shown to manipulate the intensity, phase, and polarization of scattering light.19–27 Thus plasmonic nanostructures are promising for use in high-resolution color displays and imaging applications due to their small dimensions and the ability to manipulate light efficiently.28–30 The sub-wavelength plasmonic elements enable the structure to be ultra-thin, usually 1–2 orders of magnitude thinner than pigment-based filters, making it favourable for integration and miniaturization of display devices. Plasmonic color filters with a periodic sub-wavelength hole array in a metal film can achieve high transmission efficiencies due to the phenomenon of extraordinary optical transmission (EOT),19,20,22,31 which is an important consideration in reducing power consumption. Moreover, the energy absorbed by a multi-layered nano-grating filter can be harvested and converted to electrical energy while producing desirable colors in the visible band,32 making it energy-efficient and suitable for electro-optic applications. Recently, color printing with plasmonic nanostructures has demonstrated the resolution of 100000 dots per inch (d. p. i.), which is already at the diffraction limit.33 This high-resolution plasmonic color printing technology has significance in optical data storage, digital imaging, and in security applications. In addition, although some plasmonic nanostructures are designed to avoid incident angle dependence,34 it is also useful for developing active color filters with controllable output based on sensitivities to the incident angle or polarization.35,36 With these advantages, the plasmonic nanostructures have great potential in color filtering and imaging applications such as digital photography and digital displays.
This paper provides an overview of the most recent development of nanostructural color filtering and imaging nanotechnologies, and several kinds of representative nanostructures that perform well in color filtering and imaging or that have special functionalities are presented. We discuss the advantages and potential for practical applications as well as their limitations.
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Fig. 1 (a) Scanning electron microscope (SEM) image of the top view of Ag vertical nanorod arrays on a quartz substrate with a periodicity p = 550 nm. (b) Optical image of the reflective colors from different Ag nanorod arrays. (c) Measured reflection spectra of the corresponding arrays as a function of wavelengths. The table below (c) shows the size parameters of nanostructures for different colors in (b) and (c). Reproduced with permission.50 Copyright 2013, RSC. |
The dimension of the nanorods in Fig. 1a is optimized to enhance efficiency, and the reflected color is controlled by the diameter and periodicity of the nanorod array. To achieve the full color band, especially the blue color, a small periodicity and high diameter/periodicity (d/p, up to 0.938) ratio of the nanostructure is required, which means the gap between two nanorods needs to be ultra small (about 20 nm), as shown in the table in Fig. 1c. This requires high fabrication accuracy, but on the other hand, provides high resolution. The periodicity is close to the wavelength, so it is possible to form pixels that are much smaller than those of conventional chemical pigment-based methods.
Due to the circular symmetry of the structures, the nanorod array responds equally to different polarized incident lights. However, the polarization dependence of the plasmonic nanostructures can also be utilized in color filtering and imaging applications. Polarization dependence of plasmonic nanostructures has been well studied in the past few years. For instance, nanostructures composed of metallic crosses with different arm lengths35 exhibit strong dependence on the polarization states. As shown in Fig. 2a, b, only either vertical or horizontal polarized incident light can excite the LSPR of their corresponding arms, so that they have different transmission spectra and render different colors. At the arbitrary polarization angle φ, the transmission spectra is a linear superposition of the vertical and horizontal states, represented as
T(φ, λ) = TV(λ)sin2φ + TH(λ)cos2φ | (4) |
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Fig. 2 (a–c) Conversion of the polarization state to a visible color by cross nanoantennas: (a) polarized white light is color filtered by the LSPs on the arms of the cross nanoantennas; the output color results from the additive color mixing of the filtering functions of the two arms of the cross. (b) Simulated transmission spectra for linearly polarized illumination with the polarization angles ranging from φ = 0°, at which yellow is blocked, to φ = 90°, at which blue is blocked, in steps of 10°. (c(i)–(xi)) c(i) Schematic representation of the experimental setup. c(ii)–(v) Transmission images of the LSP pattern sample for (ii) unpolarized incident light, (iii) 90°, (iv) 45° and (v) 0° polarized light. c(vi)–(xi) Transmission images of the twisted sample for 0°–90° polarized light in steps of 30°. (d) SEM image of a part of the LSP sample. (d) Schematic diagram of polarization dependent nanostructures with elliptical nano-pillars and coupled nano-square pair pillars with Al on top and at the bottom. (e) Schematic diagram of polarization dependent nanostructures with Al elliptical nano-disks and coupled nano-square pair pillars with corresponding holes at the bottom Al layers. (f) Optical image of the same area formed from elliptical pixels with different linear polarized incident light. (a–d) Reproduced with permission.35 Copyright 2012, ACS. (e, f) Reproduced with permission.36 Copyright 2014, NPG. |
Similar to the cross structures, pixels consisting aluminum (Al) elliptical nano-disks or a coupled nano-square pair with complementary holes at the bottom Al layer,36 as shown in Fig. 2e, can also create different images with different polarized incident light (Fig. 2f). The nanostructure can provide abundant color in a full visible range. The application of these polarization dependent disks–holes nanostructures is further discussed in section 2.3.1.
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Fig. 3 (a) Schematic diagram of the grating color filter of 30 nm thick Ag grating with different periods. (b) Measured TM transmission spectra of yellow, magenta and cyan for the structure in (a). (c) Schematic of the grating color filter structure with a buffer layer. (d) Simulated transmission spectra of RGB for the structure in (c). (e) Schematic diagram of the MIM grating color filter. (f) SEM image and optical microscopy image of the pattern “M” formed by the structure in (e) illuminated by white light. (a, b) Reproduced with permission.67 Copyright 2013, NPG. (c, d) Reproduced with permission.69 Copyright 2011, AIP Publishing LLC. (e, f) Reproduced with permission.71 Copyright 2010, NPG. |
On the other hand, high efficient additive color filters are greatly valuable as well. An Al grating68 with a high-index dielectric waveguide layer can provide an efficiency of over 70% at transmission peak. The color filtering is achieved by means of the guided mode resonance (GMR) effect.77,78 The GMR between the diffracted modes of grating and the guided modes of the planar dielectric waveguide (with Al grating as the upper cladding and a quartz substrate as the lower cladding) is readily induced as long as phase matching is achieved between them. The transmission is substantially increased when the incident wave constructively interferes with this coupled mode. Furthermore, as shown in Fig. 3c, a similar nanostructure but with a low-index buffer layer between the metal grating and high-index waveguide layer was reported with an improved transmittance of nearly 90%.69 The thickness of the buffer layer can control the loss of the guided mode in metallic gratings, which can be explained by the theory of metal cladding dielectric waveguide.79 Therefore, this nanostructure with a buffer layer can achieve narrow band resonances and high efficiency in the transmission spectra. This characteristic of high and sharp peaks is suitable for producing colors with high purity.
The resonance within the metal–insulator–metal (MIM) structures32,45,70,71,80–84 can be used to filter white light into individual colors as well. The most important limitation of the MIM color filters is their low transmittance, so it is valuable to introduce diffractive effects into MIM structures to improve their efficiency. In Fig. 3e, a MIM grating is constructed by Al–ZnSe–Al resonators. The bottom Al grating is used to couple the incident light into the plasmon waveguide modes by diffraction, and the top Al grating reconverts the confined plasmon into propagating waves by scattering the light to far field in the forward direction, while the ZnSe layer ensures the efficient coupling of SP modes at the top and bottom Al layers. This photon–plasmon–photon conversion efficiently enhances the transmission at a specific wavelength. The periodicity of this MIM grating varies from 200 nm to 400 nm to achieve arbitrary colors; such a small periodicity also helps attaining high resolution for color image and display (in Fig. 3f).
Overall, the most significant advantage of plasmonic grating color filters and images among the plasmonic nanostructures is their high efficiency (usually 60% to 90%). For those grating nanostructures coupled with guided modes, the bandwidth of resonance can be very narrow (with FWHM of 30 nm69), so that the filtered color can be pure. The spatial resolution of these nanostructures is also ultrahigh, close to the diffraction limit.67,71 The period of grating can be minimised to half wavelength, and the length of grating can also be subwavelength, evolving to nanosquare arrays or so-called 2D gratings. Another characteristic of 1D grating is the polarization dependence. Only transverse magnetic (TM) waves (the electric field is perpendicular to the grating direction) can be filtered, while the transverse electric (TE) waves (the electric field is parallel to the grating direction) are mostly reflected or transmitted. Therefore they can actively work for many polarization-related applications as discussed in section 2.1.2.
Considering a single hole in a metallic film, the transmission efficiency should be proportional to (r/λ)4, where λ is the incident wavelength and r is the radius of the hole.86,87 It means that the transmission of a subwavelength hole would be extremely low. However, the periodic metallic structures can provide the momentum for converting the incident light into SPs, so that the hole arrays on the metal film can give rise to the EOT effect.19,20,22 In the past few years, the hole arrays had been theoretically and experimentally88–107 studied in many aspects, such as the selective extraordinary transmission for color filtering. The wavelength of transmission peak λmax depends on the periodicity and the constituents of the hole arrays. At normal incidence, for the square array
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where a is the periodicity of the array, εm and εd are the relative permittivities of the metal and dielectric material, and i and j are the scattering orders of the array.86,108,109 Considering the interference of the scattering losses of the holes and the Fano-type interaction,62,110λmax would be slightly blue shifted. Based on the interaction of these modes, the hole arrays can be designed for transmitted color filters.
In particular, for the lowest order mode (i = ±1, j = 0), the SPR peak wavelength of the hexagonal array is smaller than that of the square array with the same period and material. Moreover, the wavelength interval of the transmission peak between the first two modes of a hexagonal array is also larger, which makes the hexagonal array more favorable for reducing the color cross-talk and improving the purity of the color. To a lesser extent, the shape of holes also affects the color, as shown in Fig. 4a, b. The triangular hole arrays give narrower resonance peaks than the circular hole arrays, but with lower efficiency. After comparing them, it is also found that lattice construction has a larger influence on the hole shapes. Interestingly, the hexagonal array performs much better in building a full color map.
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Fig. 4 (a–b) Polarization dependence of the transmission spectra of RGB color filters with (a) triangular holes and (b) circular holes in hexagonal array. (c(i)–(iv)) Optical microscope images of Al color filters with (i) circular holes in the hexagonal array, (ii) triangular holes, (iii) circular holes in the square array, and (iv) square holes. (d(i)–(iii)) Measured transmission spectra of RGB color filters of circular hole arrays, with no cap layer, 100 nm and 200 nm SiO2 cap layers. (e) Schematic of the sample structure and experimental setup for color filters with LC layers. The zoom-in part I shows the fabricated square pattern of Au AAAs, and the zoom-in part II shows the working mechanism of the optical driving process in LCs. (f) The evolution of the transmission spectra as a function of time using the UV pump for the color filter with an aperture size of 120 nm. (g) Holes in a dimple array generating the letters “hv” in transmission, with the periods of 550 nm (red color) and 450 nm (green color). (a–c) Reproduced with permission.111 Copyright 2011, AIP Publishing LLC. (d) Reproduced with permission.108 Copyright 2010, OSA. (e, f) Reproduced with permission.47 Copyright 2012, John Wiley and Sons. (g) Reproduced with permission.86 Copyright 2007, NPG. |
In experiments, the metallic film with a hole array is usually fabricated on a glass substrate, which leads to an asymmetric dielectric environment. Therefore, the two SP modes on both sides are resonant at different wavelengths, which would reduce the color purity due to the peaks overlapping. Owing to such asymmetry, a momentum mismatch also results in an inefficient coupling between the two sides and then a moderate transmittance. In order to deal with this, an index-matching layer is used to coat the air side.108 As an example shown in Fig. 4d, the transmittance was efficiently improved in the presence of an SiO2 layer in comparison with the case of the absence of SiO2.
As indicated by eqn (1) and (2), the transmission peak could be readily modulated by varying the refractive index of the environment. Recently, an active plasmonic color filter was introduced by overlaying photoresponsive liquid crystals (LCs) onto gold (Au) annular aperture arrays (AAAs),47 as shown in Fig. 4e. The photochromic LC molecules would change their form upon UV irradiation, and further generate a photoinduced refractive index modulation. The transmittance could be greatly reduced as shown in Fig. 4f. Through further improving the tunability of plasmonic color filters with active optical control, an active display might be possible if the RGB compositions could be separately controlled.
The resolution of the metallic hole arrays is much higher than that of chemical pigments, but cannot reach the diffraction limit yet. For example, a color filter with different structures111 is shown in Fig. 4c, while an image of “hν” is displayed with square hole arrays86 in Fig. 4g. The periodicities are all larger than half of the corresponding wavelength, and are sometimes almost comparable to the wavelength.
Overall, the resolution of these nanohole arrays can already satisfy the requirements of most practical applications, with just a last step to the theory limitation. And they can also provide a variety of colors with promising visual effects, as shown in Fig. 4c. However, the transmission efficiency of nanohole arrays is relatively low compared to those color filters utilizing grating nanostructures.
As shown in Fig. 5a, b, a color map is achieved by nanostructures with different gap sizes (g) and disk sizes (D), providing also some really dark colors. It should be noted that the periodicity (D + g) varies from only 80 to 260 nm. In Fig. 5c, an image of Lena is produced by nanostructures with the same periodicity (125 nm) and different disk sizes. Such a small size of nanostructure ensures a resolution at the optical diffraction limit. To enrich the color gamut and increase the practicality of this nano-printing technology, the constituent materials Au and Ag are replaced by Al, which is a preferable metal for plasmonic color printing because of its neutral tint, durability, high reflectance in the visible regime, and low cost. With varied gaps and disk sizes, individual pixels are constructed by mixing disks of different sizes.112 To complement the limited color palette produced by just modifying the gap and disk sizes, dual-size-disk pixels (2 × 2 disks array mixed with different sizes) are constructed, which greatly increased the range of colors and provided an approach for plasmonic color mixing (Fig. 5d, e). The comparison of a “basic” color palette by varying just the Au–Ag disk sizes and the “color-mixing” palette is shown in the micrographs in Fig. 5f, g. Color mixing provides an accurate reproduction of Monet's Impression, Sunrise painting that was poorly reproduced by the primary plasmonic color palette. Further research based on the disk-and-back-reflector-coupled nanostructures realizes 3D plasmonic stereoscopic prints utilizing their polarization dependence.36 Using biaxial color pixels composed of elliptical nanodisk–hole structures (shown in Fig. 2e) can independently control the reflected spectra of orthogonal polarized incident light, so that two different color images can be encoded into the same area. Therefore, the stereoscopic effects can be achieved by fine modulation of the differences between the two images with different polarization.
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Fig. 5 (a) Plasmonic color pixels composed of isolated Au/Ag nanodisks structures set against a back reflector. (b) Full color palettes with the disk size D = 50–140 nm, gap size g = 30–120 nm produced by pixels in (a). (c) Optical micrographs of the Lena image produced by pixels in (a). (d) Plasmonic color pixels composed of Al nanodisks with back reflectors of varying disk size palettes, varying disk sizes and spacing palettes and mix-disks palettes. (e) Full color palettes for pixels in (d). (f–g) Reproduction of Monet's Impression, Sunrise using (f) basic colors and (g) the expanded colors in (e). (a)–(c) Reproduced with permission.33 Copyright 2012, NPG. (d–g) Reproduced with permission.112 Copyright 2014, ACS. |
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Fig. 6 (a) Schematic views of a unit cell of a MIM structure with Au (yellow) nanodisks on the SiO2 (blue) layer and the Au layer. (b(i)–(ii)) SEM images of nanodisks with average sizes of (i) 80, (ii)120, and (iii) 270 nm. (c) Optical microscopy images with pixels in (a) comparing an uncovered color print (left) and the same print (right) after covering the sample with 100 nm of PMMA. (d) Schematic of the light funnelling nanostructure and the corresponding SEM image. (e(i)–(iv)) The (i) SEM images and (ii) optical images under white light illumination of fabricated Olympic rings. (iii) TM and (iv) TE polarized light illuminating image of one of the Olympic rings. (f) Schematic of dual-function devices for both color filtering and electrical power generation. (a–c) Reproduced with permission.115 Copyright 2014, ACS. (d), (e) Reproduced with permission.34 Copyright 2013, NPG. (f) Reproduced with permission.32 Copyright 2011, ACS. |
Another incident angle independent case is based on Fabry–Perot (FP) cavity modes.34 The structure is shown in Fig. 6d, and the dimensions and periodicity of the structure have been designed to avoid the plasmonic modes excitation relying on grating coupling, which is highly dependent on the incident angles. Instead, the nanostructures concentrate light into the silica nano-grooves based on light funnelling of FP cavity modes. At the designed wavelength, the absorbance can reach over 90% within a ±90 degree angle range for specific structure dimensions, so that it performs well as an angle-independent subtractive reflective color filter. The periodicity of this plasmonic nanostructure is also beyond the diffraction limit of light, and thus it can produce polarization-dependent high resolution images, as shown in Fig. 6e.
In addition, the plasmonic color filter can also be integrated with organic solar cells.32 As shown in Fig. 6f, the MIM nanostructure contains Au nano-grating on the top and an Al film at the bottom, which serve not only as a plasmonic color filter, but also as electrodes for the organic photovoltaic (OPV) cells. By manipulating the periodicity of grating and the thickness of the photoactive layer, the incident light at a specific wavelength can be directly absorbed and then transferred into photocurrents by the OPV structure instead of being wasted as heat, which indicates the great potential of plasmonic nanostructures in electrooptic applications.
Although plasmonic nanostructures have so many advantages and great potential in next generation color relevant applications, the first commercial applications would require a drastic reduction in patterning costs. Fabrication methods such as EBL and FIB are necessary to create master templates from which high-throughput replication processes such as nanoimprint can be used to create a large volume of copies. The commonly used plasmonic materials, Au and Ag, are also expensive for mass production, leading to the recent trend towards using Al, which is also CMOS compatible. In addition to cost reduction, the performance of plasmonic devices needs to be comparable to, or better than, existing technologies. For instance, in the application of plasmonic color filters for digital imaging products, the limiting factor is still the insufficient transmittance when compared to pigment-based filters. Hence, while many novel phenomena have been reported in the literature, a strong need now is to significantly improve the optical performance of plasmonic color structures.
In summary, plasmonic nanostructures show great potential in the development of color filtering, high-resolution display and imaging, optical data storage and security. With improved low-cost fabrication technology, they are slated to offer improved performance and lower cost in applications ranging from digital displays, imaging sensors, molecular sensing to optical security devices and optical data archival.
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