Tomislav
Friščić
*a,
Stuart L.
James
b,
Elena V.
Boldyreva
cd,
Carsten
Bolm
e,
William
Jones
f,
James
Mack
g,
Jonathan W.
Steed
h and
Kenneth S.
Suslick
i
aDepartment of Chemistry and the Centre for Green Chemistry and Catalysis, McGill University, 801 Sherbrooke St. W., H3A 0B8 Montreal, Canada. E-mail: tomislav.friscic@mcgill.ca
bSchool of Chemistry and Chemical Engineering, Queen's University, Belfast, UK
cNovosibirsk State University, ul. Pirogova, 2, Novosibirsk, Russia
dInstitute of Solid State Chemistry and Mechanochemistry SB RAS, ul. Kutateladze, 18, Novosibirsk 630128, Russia
eInstitut für Organische Chemie der RWTH Aachen University, Landoltweg 1, 52056 Aachen, Germany
fDepartment of Chemistry, University of Cambridge, Lensfield Road, Cambridge, CB2 1EW, UK
gDepartment of Chemistry, University of Cincinnati, 301 Clifton Court, Cincinnati, OH 45221-0172, USA
hDepartment of Chemistry, Durham University, South Road, Durham, DH1 3LE, UK
iSchool of Chemical Sciences, University of Illinois at Urbana-Champaign, 600 S. Mathews Av., Urbana, IL 61801, USA
First published on 18th March 2015
The Faraday Discussion Mechanochemistry: From Functional Solids to Single Molecules which took place 21–23 May 2014 in Montreal, Canada, brought together a diversity of academic and industrial researchers, experimentalists and theoreticians, students, as well as experienced researchers, to discuss the changing face of mechanochemistry, an area with a long history and deep connections to manufacturing, that is currently undergoing vigorous renaissance and rapid expansion in a number of areas, including supramolecular chemistry, smart polymers, metal–organic frameworks, pharmaceutical materials, catalytic organic synthesis, as well as mineral and biomass processing and nanoparticle synthesis.
![]() | ||
Fig. 1 Macdonald Physics Building, a hallmark of McGill University, and the site of Ernest Rutherford's pioneering studies on α-, β- and γ-radiation. |
Grinding and milling of bulk materials have traditionally been associated with metals,2 inorganic materials,3 specifically minerals,4 and polymers,5 but has now also become the focus of chemists wishing to develop solvent-free and energy-efficient approaches to molecules and molecular materials, or who are simply interested in exploring the properties and advantages of a non-conventional reaction medium. Mechanochemistry has found followers in broad areas of chemistry and industrial development, ranging from inorganic chemistry6 to organic7 and supramolecular chemistry,8 with the most recent additions including the synthesis of coordination polymers (including metal–organic frameworks, MOFs)9 and pharmaceutical solids (e.g. making and screening polymorphs, cocrystals, amorphous phases).10 In contrast, ultrasonic radiation provides another way to expose molecules and particles to high shear forces suitable for materials processing and fundamental studies of chemical bonding.11 The most clear-cut approach to mechanochemistry is manipulation of individual molecules and atoms by tools of high precision, such as the tip of the atomic force microscope (AFM), allowing the determination of fundamental properties of individual molecules (e.g. flexibility of protein structures), as well as precise surface patterning and modification.12
Another, very different aspect of mechanochemistry is understanding the processes which occur in different types of mechanical devices, e.g. by in situ monitoring of reaction progress,13 or theoretical modelling of distribution of stress and temperature throughout the sample being milled, with the ultimate purpose to scale-up and optimise the type of mechanical action for a specific chemical transformation.
Therefore, it was clear from the outset of this meeting that mechanochemistry is of exceptional, as well as growing interest for chemists, physicists, theoreticians and industrial researchers. This broadness was reflected in the composition of participants who spent three days discussing fundamentals, applications and problems that distinguish or, perhaps, connect different aspects of mechanochemistry. The participants included researchers from across North & South America (USA, Canada, Mexico, Colombia, Brazil), Europe (United Kingdom, France, Germany, Poland, Slovakia, Croatia, Switzerland) and Asia (India, China, Russia), representatives of chemical, mining, pharmaceutical and food industries, as well as representatives of manufacturers of milling equipment (e.g. Retsch US, Spex).
The effect of different types of mechanical action on chemical reactivity was demonstrated in the contribution of Adam Michalchuk and co-workers (University of Edinburgh and Novosibirsk State University) (DOI: 10.1039/C4FD00150D). Mixtures of α-glycine and β-malonic acid were shown to produce two unique reaction products when submitted to isolated impact and shear treatments. This leads to the formation of zones with distinct chemical reactivity within a single milling vessel,16 an observation of particular importance when considering the purity and control of industrialized mechanochemical processes. Thermal investigation suggested that reactivity under shear treatment may be induced due to heating, while a tablet-induced pressure model was suggested as a potential mechanism for reactions under impact treatment. The first session was followed by a Lightning Session of 14 rapid flash presentations selected by the organizers to highlight the most outstanding poster contributions.
Next, the discussions switched to inorganic materials, such as magnetic oxides and hydrides for hydrogen storage.† The first presentation was given by Vladimir Šepelák (Karlsruhe Institute for Technology), whose group19 has pioneered multi-faceted investigations of mechanochemically prepared materials, combining Mössbauer and solid-state NMR (SSNMR) spectroscopy with X-ray diffraction and high-resolution electron microscopy. The presentation gave a detailed structural explanation for the modification of magnetism in barium hexaferrite by milling (DOI: 10.1039/C4FD00137G). Milling was found to induce amorphization and distortion of the crystal structure of the material down to ca. 2 nm below the milled particle surface. The ability to observe surface deformations in milled particles with nanometer resolution, and provide a detailed description of such deformations by combining spectroscopy, diffraction and microscopy gave an excellent illustration of the power of modern analytical techniques and an inspiration for further investigations in inorganic, metal–organic and organic systems. Further in the spirit of mechanochemistry in the service of inorganic chemistry, Shalabh Gupta and Vitalij Pecharsky (Iowa State University) presented a new, mechanochemical methodology for the direct generation of non-solvated alane, AlH3, a highly unstable compound of considerable appeal for its high gravimetric hydrogen content (DOI: 10.1039/C4FD00161J). Although mechanochemical synthesis of alane has been achieved previously by milling LiAlH4 with AlCl3, such procedures were vexed by in situ degradation of reactive intermediates into metallic aluminium. The Ames group circumvented this obstacle by performing AlCl3 addition in several small portions, in that way ensuring a continuous excess of hydride reagent. At the same time, the procedure was ingeniously simplified by replacing the highly reactive and difficult to handle LiAlH4 with LiH resulting in the first room-temperature, solvent-free approach to generate alane from stoichiometric reagents and without the need for stabilizing organic solvents.
The next two presentations addressed the hot and rapidly developing area of nanoparticle20 mechanosynthesis. Audrey Moores (McGill University) unveiled a methodology for mechanochemical production of nanoparticles of copper, gold, palladium, ruthenium or rhenium embedded within a reductive organic matrix (DOI: 10.1039/C4FD00053F). The mechanochemical synthesis of these nanoparticles is exceedingly simple, achieved without extensive dilution normally required by conventional procedures. Milling with Kraft lignin led to in situ reduction of metal precursors to elementary metal nanoparticles with sizes from 2.8 nm (from palladium(II) acetate) to 14.8 nm (from HAuCl4), that remain immobilised in the organic lignin matrix. Besides providing a rapid, simple and inexpensive approach to metal nanoparticles, this work also revealed the ability to direct the organisation of nanoparticles either within or onto the organic matrix by judicious choice of precursor: inorganic precursors led largely to nanoparticles associated with lignin surface, while more hydrophobic precursors preferred intimate nanoparticle–lignin composites (Fig. 2c). Development of a mechanochemical bottom-up procedure21 for solvent-free assembly of nanoparticles of binary compounds was presented by Peter Baláž (Institute of Geotechnics, Slovak Academy of Sciences) who outlined the synthesis of monodisperse PbS nanoparticles (32–34 nm diameter) by milling lead(II) acetate with L-cystine (disulfide dimer of the aminoacid L-cysteine). High-resolution transmission electron microscopy revealed that nanoparticles are highly crystalline, with clearly observable lattice fringes, and faceted, adopting the morphology of truncated octahedra. Excess cystine was found attached to particle surface, highlighting a simple methodology to obtain group II–VI nanoparticles with biocompatible surfaces.
All four presentations in the inorganic materials session inspired active discussions that addressed different aspects of particle structure, formation and advanced techniques for product characterisation in mechanochemical reactions. The presentations formed a neat, high-impact overview of technological and methodological advances in making and understanding mechanochemically synthesised nanoparticles.22 The effectiveness and simplicity of mechanochemistry in generating monodisperse nanoparticles are particularly impressive when considered from the perspective of extensive research invested in developing conventional approaches to such systems in solution, which demand careful control of reagent choice and addition, and depend on extensive use of solvent and additional energy input (e.g. rapid shaking or sonication).
This confirmed the notion that rapidly milled reaction mixtures can behave as ‘pseudo-fluid’ reaction environments.23 In addition, the ability to conduct a quantitative Rietveld analysis of in situ mechanochemical reaction data provided an unprecedented opportunity to monitor the participation of amorphous phases in the reactions. Next, Richard Blair (University of Central Florida) addressed scaling-up of mechanochemical reactions, with particular focus on differences between different types of milling equipment, such as shaker, planetary and attrition mills, and how differences in design of milling equipment affect energy and materials transfer in mechanochemical processes (DOI: 10.1039/C4FD00007B).† The contribution dealt with two industrially relevant processes: mechanochemical degradation of cellulose and mechanochemical edge oxidation and delamination of graphene. A particularly eye-catching aspect of the presentation was the simulation of the motion of milling media and of the distribution of high-energy impacts, obtained by discrete element modelling. Such modelling, a novelty to a large number of participants, offers a means not only to understand the motion of milling media in different experiments, but also to rationalise and even predict thermal effects in mechanochemical reactions.
Reaction scale-up was also the topic of the presentation by Karthik Nagapudi (Amgen Inc.), who outlined details of large scale mechanochemical process for the synthesis of pharmaceutical cocrystals (DOI: 10.1039/C4FD00153A). This team previously described the first application of extrusion24 for scaling up of mechanochemical cocrystal formation and the current presentation was the first to highlight the details of the design, focusing on the synthesis of cocrystals of AMG-517, a potent and selective TRPV1 antagonist, with sorbic acid (Fig. 3c). Twin screw extrusion provides an efficient, scalable, and environmentally-friendly process for the continuous production of cocrystals. The presentation, however, also initiated a lively discussion on the importance of amorphous phases or eutectics as either intermediates25 or necessary activated phases in mechanochemical reactions.†
Understanding and modelling of thermal effects and energy transfer are among the central challenges of mechanochemistry. This topic was addressed by Laszlo Takacs (University of Maryland, Baltimore County) who presented studies of mechanochemically-induced self-propagating reactions (MSRs) (DOI: 10.1039/C4FD00133D). The MSRs are a unique subset of mechanochemical reactions in which the ratio of reaction enthalpy and heat capacity (ΔH/C) is sufficiently large to allow the reaction to become a self-sustained thermal process. Such behavior is found in milling thermite mixtures, as well as binary mixtures leading to the formation of borides, carbides, or chalcogenides.26 One aspect of MSRs that particularly captured the attention of the audience was the induction period, whereupon milling leads to little initial chemical change but is followed by a rapid onset of the reaction. It was noted during the vigorous discussion† that this delay, although still poorly understood, corresponds to a mechanochemical activation of starting materials, which can take place by different mechanisms simultaneously, including particle comminution, mixing, surface amorphisation, structure distortion and creation of defects. Such a view of mechanical activation is supported by detailed investigations of milled particles, presented by the Šepelák group. Consequently, MSRs provide clear examples of mechanochemical transformations in which mechanical agitation is primarily a means to activate, rather than sustain, a chemical reaction.
In the final talk of the session Achim Stolle (Friedrich-Schiller University Jena) described a systematic investigation of the experimental parameters (conveniently divided into chemical, technological and process parameters) important for reaction optimisation, scaling-up and process intensification in planetary milling.27 This study provided a unique overview of the richness of experimental parameters that can be varied for fine-tuning a mechanochemical organic reaction, such as the diameter of milling balls, rotation frequency, as well as the filling degree of the milling vessel (with respect to packing of milling media and/or the amount of substrate). This work, which is of particular relevance to industrial researchers, is very likely to become a central reference point in the design of mechanochemical processes in planetary mills.
The evening after the afternoon session saw all participants gather once again, this time for the Conference Dinner held in the classical environment of the McGill Faculty Club ballroom. An excellent and high-spirited mood extended throughout the evening, enhanced by the traditional Loving Cup ceremony of the Faraday Society (Fig. 4). The dinner was also an excellent environment for the acting president of the Faraday Society, Prof. Peter Skabara (University of Strathclyde) to announce the winner of the Best Poster Award, graduate student Gurpaul S. Kochhar, for his work Modelling mechanical processes under constant force and constant extension conditions, performed under the supervision of Prof. Nicholas J. Mosey at Queen's University, Kingston. Following an outstanding four-course meal, the scientific discussions (Fig. 4) continued over music and pool at the Bar de Pins, a popular venue of McGill graduate students. conveniently located across the road from the conference site.
The duty of chairing this morning session belonged to James Mack (University of Cincinnati) and Richard Blair, and the opening presentation was given by Stephen L. Craig (Duke University), who described a highly efficient design (DOI: 10.1039/C4FD00001C) for incorporating mechanophores, i.e. functional groups sensitive to mechanical tug,28 into polymers, leading to materials responsive to mechanical deformation. In particular, it was discovered that the incorporation of polybutadiene containing mechanophoric gem-dibromocyclopropane groups as a central component in a triblock ABA copolymer with polystyrene leads to at least a 7-fold increase in mechanochemical response compared to mechanophore-rich poly(butadiene) only. Next, Martin Beyer (Leopold-Franzens-Universität Innsbruck) presented the use of atomic force microscope spectroscopy (AFMS) for evaluating energetics and mechanisms of covalent bond scission. The presentation compared dynamic (or force-ramp) AFMS (DOI: 10.1039/C4FD00119A), in which bond cleavage is recorded while ramping the force on a molecule stretched between a surface and the AFM tip, to force-clamp AFMS, which monitors bond cleavage events with the molecule under constant stress.29 While both methodologies gave similar bond dissociation parameters for acid hydrolysis of amylose esters, which confirmed the previously proposed degradation mechanism, the force-clamp technique gave a greater ability to identify fine differences in the structure of the reactive ester site. The discussions then switched to bulk behaviour of mechanically treated polymers, with the talk of Fernando Galembeck (National Center for Energy and Materials Research, Campinas, Brazil) on the triboelectric effect, i.e. the appearance and distribution of electrical charge on rubbed polymer surfaces (DOI: 10.1039/C4FD00118K) (Fig. 5a).
![]() | ||
Fig. 5 (a) Electrostatic potential maps of PTFE film (left) sheared with low-density polyethylene foam slabs, presented by F. Galembeck (DOI: 10.1039/C4FD00118K) and (b) LUMO of the triphenylsulfinium mechanophore compared to the LUMO of the phenyl radical and cation, calculated in Spartan'10 at the B3LYP/6-31G* level of theory, presented by C. E. Diesendruck (DOI: 10.1039/C4FD00027G). |
Prof. Galembeck provided a detailed analysis of chemical composition and charge on surfaces of rubbed polymers, pointing to the formation of highly mobile macromolecular fragments that readily diffuse across the surface or can even be transferred in the form of nanoparticles. Whereas this study provided an explanation why it has so far not been possible to establish a triboelectrical series of polymers, a particularly excited discussion developed around the demonstrated presence of nitrogen on the surface of initially completely nitrogen-free polymers, such as poly(tetrafluoroethylene) (PTFE) or polyethylene.† Prof. Galembeck explained that the extensive coverage of polymer surface by nitrogen species is most likely the result of chemisorption from air, sparking speculations on possible development of processes for binding atmospheric nitrogen. The final talk of the session was delivered by Charles E. Diesendruck from the Moore group (University of Illinois at Urbana – Champaign), on the development of a new triphenylsulfinium-based mechanophore (DOI: 10.1039/C4FD00027G). Theoretical investigation of mechanochemical scission of this mechanophore indicated that heterolytic bond breaking, generating phenyl cations, would be slightly preferred to the homolytic cleavage, which would give rise to phenyl cations (Fig. 5b). The predictions were confirmed by sonochemically-induced cleavage of the mechanophore placed between poly(methylacrylate) chains, with the formation of phenyl cations detected by 1H NMR and UV/Vis spectroscopy in trapping experiments. The work clearly illustrated the ability to use theoretical modelling for developing new mechanophores for applications in self-healing materials. Anatoly Politov and Olga Golyazimova (Novosibirsk Institute of Solid State Chemistry and Mechanochemistry, Russian Academy of Sciences) addressed the efficiency of converting mechanical energy into useful chemical energy. Focusing on the application of ultrasound to lignocellulosic substrates, with the intention to facilitate subsequent fermentative hydrolysis, it was shown that judicious selection of mechanical treatment allows ten-fold increases in reaction yield, even at small inputs of energy. Development of such a targeted mechanochemical approach depends on detailed studies of how mechanical action can be optimised to generate defects and radicals central for a particular transformation.
Prof. Suslick also noted that modern mechanochemistry, despite a tremendous growth of interest, remains a highly underdeveloped area, poorly understood by experimentalists and theoreticians alike. This, to an extent, can be attributed to the complex nature of mechanochemical processes. While these can be divided into surface modification, crack propagation, surface electrification, plasma-like transients, dislocations and amorphisation, appearance of metastable polymorphs and localised heating, it is important to remember that no single mechanism can explain all of mechanochemistry. Indeed, a more realistic picture is obtained by understanding that all these mechanisms operate all at once and at very different timescales, from nanoseconds to days or weeks. Different mechanisms will be more dominant in some reactions and for some configurations than others. The closing lecture also noted the importance of developing the models and understanding of mechanochemistry that will enable rational, rapid and efficient scaling up (Fig. 6b).
(1) exploration of the materials at very small length scales, such as in microscopy and nanoindentation studies;
(2) the increased use of concepts of supramolecular chemistry and intermolecular interactions in understanding mechanochemical activation and defects;
(3) the development of new methodologies for observing mechanochemical reactions as they take place, at different length scales, from bulk to molecular level.
(4) the development of theoretical models and simulations addressing mass and energy transfer in mechanochemical reactions at different scales.
(5) the development of smart mechanochemistry, i.e. a highly selective approach to optimise reactivity by judicious application of one or more types of mechanical treatment, based on systematic investigation of how different types of mechanical action affect chemical reactivity.
Conference attendees also attempted to outline several questions and potential directions for the future development of mechanochemistry. The first one addressed the definition of mechanochemistry. While IUPAC briefly defines a mechano-chemical reaction as a chemical reaction that is induced by the direct absorption of mechanical energy,31 contributions at the 256th Faraday Discussion illustrated that mechanochemistry is a much broader area which includes, besides conventional modes of organic and inorganic reactivity, processes of molecular organisation and self-assembly in two or three dimensions. It may, therefore, be beneficial to include in the definition of mechanochemistry aspects of supramolecular chemistry and self-assembly that underlie processes of mechanochemical activation (e.g. amorphisation) or certain types of reactions (e.g. cocrystallisation or polymorphic transformations).8,10,32 Such an attempt to improve the definition of mechanochemistry should describe mechanical force (including agitation) as a means to enable, either directly or through an intermediate activation process, the assembly or dissociation of objects ranging in dimensions from nanometers (molecules, molecular complexes) to millimeters (bulk materials).
Next, it was obvious that understanding of the mechanisms remains a central problem of modern mechanochemistry and it may be that future studies should take into account several interacting pathways (for example, vapour phase diffusion simultaneous to amorphisation) rather than interpret mechanochemical behaviour according to one particular mechanism. The complexity of such future studies will require the researchers of different backgrounds to communicate and increasingly work together.21 In that context, the conference had brilliantly served its purpose, to bring together researchers with different interests and background, and encourage their understanding, exchange of ideas, collaboration and communication. In that spirit, Prof. Lamaty has kindly invited the attendees to a future mechanochemistry meeting, planned in Montpellier, France, in the summer of 2015.
Footnote |
† Transcripts of all discussions are also published in the Faraday Discussions volume 170. |
This journal is © The Royal Society of Chemistry 2015 |