Open Access Article
C.
Georgi
a,
A.
Hildebrandt
a,
T.
Waechtler
b,
S. E.
Schulz
b,
T.
Gessner
b and
H.
Lang
*a
aTechnische Universität Chemnitz, Faculty of Natural Sciences, Institute of Chemistry, Inorganic Chemistry, 09107 Chemnitz, Germany. E-mail: heinrich.lang@chemie.tu-chemnitz.de; Fax: +49-371-531-21219
bFraunhofer Institute for Electronic Nano Systems (ENAS), Technologie-Campus 3, 09126 Chemnitz, Germany
First published on 14th March 2014
Low melting or liquid cobalt(0) MOCVD precursors of type [Co2(CO)6(η2-RC
CR′)] (R = H, R′ = (CH3)3Si, nC4H9, nC5H11, nC6H13, nC7H15; R = nC3H7, R′ = (CH3)3Si, CH3; R = R′ = C2H5, (CH3)3Si) have been prepared by the reaction of the appropriate alkynes with Co2(CO)8. Variation of the substituents at the C,C triple bond allowed the study of their influence on the thermal behaviour and vapour pressure. These measurements showed that the cobalt(0) precursors are suitable for application within the MOCVD (Metal–Organic Chemical Vapour Deposition) process. Decomposing deposition of the cobalt precursors was realized in a home-built vertical cold-wall CVD reactor under mild conditions without any addition of co-reactants. The obtained dense and conformal cobalt layers have been characterized by SEM, EDX and XPS measurements. Depending on the precursor applied, pure cobalt films (96.7% Co) or mixtures of cobalt, carbon and cobalt oxide with varying composition with layer thicknesses of 35–90 nm were formed.
The deposition of thin metallic cobalt layers has been performed in previous work using, for example, Co2(CO)8,15,16,18,20–22 [Co(η5-C5H5)2],18 [Co(acac)2]23,24 and [Co(tBuNC(Me)NEt)2]25 as suitable precursors. However, those precursor systems are solids, which is unfavourable in processing and handling. Known liquid precursors such as [Co(η5-C5H5)(CO)2]16,18 and [Co(CO)3(NO)]26–29 exhibit the disadvantage of only producing uniform cobalt layers at high substrate temperatures (360–480 °C).28,30,31 Even when low substrate temperatures are applied as shown by Jeon et al. on the example of [Co2(CO)6(η2-HC
C–C(CH3)3)] (150 °C, H2)32 the addition of reactive gases26–29 or plasma33,34 is required for cobalt depositions. These are rather harsh conditions that limit the scope of applicable substrates.
Herein, we present the application of a series of dicobaltatetrahedranes of general composition [Co2(CO)6(η2-RC
CR′)] (R = H, R′ = (CH3)3Si, nC4H9, nC5H11, nC6H13, nC7H15; R = nC3H7, R′ = (CH3)3Si, CH3; R = R′ = C2H5, (CH3)3Si) as CVD precursors for the deposition of thin cobalt layers in a home-built CVD reactor. These materials promise to be low melting precursors that will not require any addition of reactive gases during the deposition process. Within the series of compounds described, the substituents R and R′ have systematically been varied to investigate the influence of those modifications on the physical properties, such as the melting point, the vapour pressure and the combustion process.
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| Scheme 1 Reaction of 1 with alkynes 2a–i forming dicobaltatetrahedranes 3a–i. *Previously published.38 | ||
Compounds 3a–i have been characterized by elemental analysis, 1H NMR and IR spectroscopy. Furthermore, the thermal behaviour of 3a–i has been studied by thermogravimetric (TG) measurements as well as determination of the vapour pressure.
1H NMR spectroscopy of compounds 3b, 3f–i showed that the signal for the acetylenic proton is shifted from 2.35 (2b) and 1.92–1.93 ppm (2f–i) to 6.38 (3b) and 6.01 ppm (3f–i), respectively. Furthermore, the coordination of the alkynes to the Co2(CO)6 building block could be monitored by the shift of the carbonylic stretching vibration from 2068, 2041, 2024 and 1992 cm−1 in Co2CO8 (ref. 39) to 2084–2091, 2042–2049, 2009–2016 and 1967–1975 in 3a–i as well as the disappearance of the stretching vibration for the μ-bridging carbonyls at 1860 cm−1 (Experimental section).
| Compd | lg p [Pa] = A − B/T a |
R 2 | |
|---|---|---|---|
| A | B | ||
| a A and B = Antoine parameters; T = abs. temperature; R2 = coefficient of determination. | |||
| 3a | 12.3 | 3693 | 0.9675 |
| 3b 38 | 11.8 | 3492 | 0.9980 |
| 3c | 11.4 | 3115 | 0.9784 |
| 3d | 12.7 | 3309 | 0.9304 |
| 3e | 8.5 | 1636 | 0.9952 |
| 3f | 10.1 | 1997 | 0.9943 |
| 3g | 10.2 | 2123 | 0.9996 |
| 3h | 8.5 | 1617 | 0.9955 |
| 3i | 12.8 | 3079 | 0.9911 |
The vapour pressures of 3a–c at different temperatures in comparison to cobaltocene and Co2(CO)8 are depicted in Fig. 1. Irrespective of the substituents, the vapour pressures of 3a–c are lower than the reference system Co2(CO)8 and are in the same order of magnitude as commonly used cobaltocene.41,42 As it is known, the introduction of (CH3)3Si groups into a volatile compound leads to higher vapour pressure and simultaneously a decreased melting point.40 Therefore, it is noteworthy that in this series of molecules the alkyl substitution (3c) leads to an even higher volatility compared to the (CH3)3Si substituted analogues 3a and 3b.
These results prompted us to study the influence of the position of the C,C triple bond within different hexynes on the vapour pressure of the resulting tetrahedranes (3d–f, Fig. 2). The measurements revealed that the alkyl substitution on the C,C triple bond significantly increases the volatility of the dicobaltatetrahedranes up to the range of Co2(CO)8. Furthermore, it can be concluded that the more asymmetric compounds 3e and 3f show higher vapour pressures than the corresponding symmetric molecule 3d.
Since 3f exhibits a very high vapour pressure, the influence of the chain length of the appropriate alkyl groups has been investigated by varying the used 1-alkyne from 1-hexyne to 1-nonyne (Fig. 3). The elongation of the alkyl chain of compounds 3f–i leads to a decrease in the resulting vapour pressures. Nevertheless, this effect is much less pronounced than the effect of, for example, varying the position of the C,C triple bond. This behaviour is not unexpected as the compound's asymmetry increases to a minor degree, while the van der Waals interactions and the molar mass of the molecules increase with the chain length.
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| Fig. 4 TG traces of 3a–c (left), 3d–f (middle) and 3g–i (right); gas flow N2 60 mL min−1, heating rate 10 K min−1. | ||
Among this series of compounds the thermal properties of bis(trimethylsilyl)dicobaltatetrahedrane 3a showed some peculiarities. While for all other compounds 3b–i more than ca. 20 wt% residue was obtained, 3a sublimes predominantly without decomposition (residue: 6 wt%). Hence, the decomposition temperature of 3a might be significantly higher than its sublimation point. Nevertheless, the sublimation as well as in part the decomposition of this compound occurred at temperatures lower than 250 °C as opposed to compounds 3b–i of the series, which show more complex multistep decompositions. This somewhat different behaviour leads to a higher temperature of complete decomposition (3b–i, 350 °C). For 3b to 3g the weight loss exceeds the theoretical value for the formation of elemental cobalt. Hence a significant amount of precursor (up to one third) sublimes without decomposition. Molecules 3h and 3i decompose to residue amounts of 28.2% (3h) and 29.7% (3i), which are in the range of the theoretical cobalt content (3h: 29.75%; 3i: 28.74%).
In summary these results show that molecules 3a–i are sufficiently volatile to be applied in a vaporizer unit of a MOCVD reactor and display low decomposition temperatures below 350 °C. Therefore, dicobaltatetrahedranes 3a–i are promising precursor systems for the efficient formation of thin cobalt layers via metal–organic chemical vapour deposition.
| Compd | ϑ precursor [°C] | ϑ deposition [°C] | Gas flow N2 [mL min−1] | Pressure [mbar] | Deposition time [min] | Thickness [nm] | Growth rate [nm min−1] |
|---|---|---|---|---|---|---|---|
| 3a | 25 | 250 | 50 | 0.25 | 30 | 90 | 3.0 |
| 3b 38 | 25 | 350 | 50 | 0.45 | 60 | 70 | 1.2 |
| 3c | 25 | 380 | 50 | 10 | 5 | 35 | 7.0 |
| 3d | 25 | 380 | 50 | 50 | 15 | 50 | 3.3 |
| 3e | 25 | 380 | 50 | 50 | 15 | 60 | 4.0 |
| 3f | 25 | 225 | 50 | 50 | 3 | 70 | 23.3 |
| 3g | 25 | 250 | 50 | 50 | 5 | 50 | 10.0 |
| 3h | 25 | 250 | 50 | 50 | 5 | 50 | 10.0 |
| 3i | 25 | 250 | 50 | 50 | 5 | 50 | 10.0 |
The resulting cobalt layers have been characterized by scanning electron microscopy (SEM). SEM images of the films obtained from 3a–i are depicted in Fig. 5 and demonstrate the homogeneous closed layer formation with a slightly granulated surface for all compounds. The thickness of the layers was determined using SEM images of the cross-section in side view (35–90 nm, Table 2).
Due to the different volatility of 3a–i, the working pressure was adjusted to ensure a film growth within reasonable controllable time (5–60 min). Due to the higher vapour pressure of 3c, when compared with 3a and 3b, the film growth rate is significantly higher despite the fact that a 20 to 40 times higher working pressure was applied. This leads to a decreasing deposition time from 30 min (3a) and 60 min (3b) to 5 min (3c). Since the vapour pressures of 3d–i are even higher than that of 3c the working pressure of the CVD experiments with these precursors was increased to 50 mbar in order to slow down the deposition. Within this series of dicobaltatetrahedranes it becomes clear that the growth rate correlates well with the vapour pressure. The highest growth rate was observed for 3f. It is noteworthy that for 3f–i deposition temperatures as low as 225–250 °C are sufficient for the film formation, while the TG results favour higher temperatures of complete decomposition (above 300 °C, Fig. 4).
The elemental compositions of all deposited films using precursors 3a–i were analysed by energy dispersive X-ray spectroscopy (EDX). Beside the expected signal pattern for cobalt, signals for carbon, silicon and oxygen of significant intensity have been observed. Decreasing the energy of the electron beam from 10 to 3 keV and hence reduction of the penetration depth resulted in a noteworthy decreased intensity of both the silicon and oxygen signals, which is depicted in the example of a layer generated using 3a in Fig. 6. This leads to the conclusion that the SiO2 surface of the silicon substrate was detected. Therefore, for such thin films EDX analysis is an unsuitable methodology for the element composition determination.
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| Fig. 6 Energy dispersive X-ray spectra of the cobalt layer generated by CVD of 3a at 10 keV (left) and 3 keV (right). | ||
XPS studies enabled the determination of the elemental composition of the deposited films without penetration of the SiO2 layer on the silicon wafer. Concentration quantification was achieved using standard single element sensitivity factors. Since XPS is a surface sensitive measurement method, contaminations on the film surface may be overestimated; therefore, the measurements have additionally been performed after removing a layer of the film by argon ion sputtering (4 keV; 6 min; 2 × 2 mm2 sputtering field). The results are summarized in Table 3.
| Compd | Surface composition [mol%] | Layer compositiona [mol%] | ||||||
|---|---|---|---|---|---|---|---|---|
| C1s | O1s | Si2sb | Co2p | C1s | O1s | Si2sb | Co2p | |
| a After 6 min argon ion sputtering (4 keV). b Si2s was used in the determination since the Si2p overlaps with Co3s. | ||||||||
| 3a | 34.5 | 26.0 | 5.6 | 33.9 | 2.5 | 0.8 | 0.0 | 96.7 |
| 3b 38 | 46.7 | 34.0 | 12.2 | 7.1 | 4.1 | 26.6 | 0.8 | 68.5 |
| 3c | 51.9 | 32.1 | 11.1 | 4.9 | 23.9 | 3.3 | 0.4 | 72.4 |
| 3d | 34.5 | 41.1 | 24.4 | 4.2 | 34.4 | 61.4 | ||
| 3e | 34.6 | 38.8 | 26.6 | 4.4 | 33.2 | 62.4 | ||
| 3f | 47.7 | 40.4 | 11.9 | 13.6 | 25.5 | 60.9 | ||
| 3g | 17.3 | 28.6 | 54.1 | 35.2 | 5.7 | 59.1 | ||
| 3h | 44.5 | 15.3 | 40.2 | 32.3 | 9.3 | 58.4 | ||
| 3i | 44.6 | 14.3 | 41.1 | 36.5 | 6.5 | 57.0 | ||
For all deposited films it was observed that the surface contains noteworthy amounts of carbon and oxygen as well as silicon (3a–3c) impurities, while inside the layer the cobalt content is much higher. For 3a–3c within the layer almost no silicon is found, which leads to the assumption that the (CH3)3Si groups decompose to volatile follow up products and are not involved in the film formation. Hence, for the bis(trimethylsilyl)-substituted dicobaltatetrahedrane 3a, cobalt films with purities as high as 96.7% could be generated. The introduction of alkyl chains to the precursor systems in all cases leads to an increased carbon content of the formed layers. Within the films generated by decomposition of 3d–f relatively high oxygen contents were found, which decrease with the asymmetry of the precursor, whereby the carbon content increases. The cobalt amount is almost constant at ca. 60% for the deposition using alkyl substituted 3d–i. The origin of the oxygen remains unclear. One possible explanation might be a contamination with air during the transfer of the sample between the CVD reactor and the analytical facilities. The deposition of precursors 3g–i leads to cobalt layers containing carbon as the main impurity (up to 36.5%).
CR′)] (R = H, R′ = (CH3)3Si, nC4H9, nC5H11, nC6H13, nC7H15; R = nC3H7, R′ = (CH3)3Si, CH3; R = R′ = C2H5, (CH3)3Si) have been prepared by a straightforward synthetic methodology including the reaction of the appropriate alkynes with Co2(CO)8. The vapour pressure of the cobalt precursors are in the range of cobaltocene and Co2(CO)8. It could be shown that the different substitution at the dicobaltatetrahedranes allows to vary the vapour pressure of these low melting (3a, 70 °C) or liquid (3b–i) compounds. TG analyses demonstrated complete decomposition of the precursors below 350 °C. Hence, molecules 3a–i are suitable for application within a CVD process. The film formation could be realized in a vertical cold-wall CVD reactor under relatively mild conditions, with substrate temperatures down to 225 °C and working pressures of 50 mbar. Film thicknesses of 35–90 nm have been realized which were confirmed by SEM measurements. The elemental composition of the generated reflective films has been analysed using XPS measurements. Cobalt layers of high purity (96.7% Co, 2.5% C, 0.8% O) could be generated by decomposition of the precursor system 3a without the addition of any reactive gas, which is in contrast to [Co2(CO)6(η2-HC
C–C(CH3)3)],32 a precursor that required the use of H2 in order to form pure cobalt films. CVD experiments using 3b, 3d and 3e resulted in the formation of reflective metallic layers consisting of a mixture of cobalt and cobalt oxide with minor impurities of carbon, while films generated from 3c and 3g–i consist of cobalt, carbon and minor cobalt oxide impurities. The film formation using 3f as the cobalt source contains a mixture of cobalt, cobalt oxide and carbon.
Cobalt compounds discussed in this work are able to generate metallic structures with smooth surfaces and controlled growth rates without the addition of a reactive gas or the application of plasma. Furthermore, the low melting point (for most compounds below 25 °C) associated with the high vapour pressure allows easy processing and handling.
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