Yankai Jiaa,
Yukun Ren*a and
Hongyuan Jiang*ab
aSchool of Mechatronics Engineering, Harbin Institute of Technology, West Da-zhi Street 92, Harbin, Heilongjiang, PR China 150001. E-mail: rykhit@hit.edu.cn; jhy_hit@hit.edu.cn
bState Key Laboratory of Robotics and System, Harbin Institute of Technology, West Da-zhi Street 92, Harbin, Heilongjiang, PR China 150001
First published on 30th July 2015
We herein present for the first time a microfluidic device that utilizes AC induced-charge electro-osmosis (ICEO) to continuously focus microparticles from suspending medium. An advanced conducting silver-polydimethylsiloxane (AgPDMS) composite is chosen to fabricate three dimensional (3D) driving electrodes thereby to generate a uniform AC electric field, resulting in a vortex ICEO flow on a planar floating electrode positioned at the bottom of the main channel. The 3D electrodes are employed due to their advantage of avoiding negative effects of alternating current electro-osmosis (ACEO) and dielectrophoresis (DEP). The combination of the ICEO flow and forward flow in the device channel focuses the microparticles in a thin stream and collects them in a specific outlet. We design the device based on the non-linear electrokinetic theory and flow field simulation, and validated the device performance under different experimental conditions including signal frequency, potential amplitude, and inlet flow rate. The highest focusing efficiency for yeast cells can reach 96.6% at the frequency of 600 Hz and a potential amplitude of 15 Vp. The results provide a promising method to flow-focus microparticles in modern microfluidic systems by using ICEO.
Electrokinetic focusing is an effective method for non-contact manipulation of particles, which mainly includes dielectrophoretic and alternating current electroosmotic (ACEO) forces.18,19 In this electrokinetic technique, particles are pumped through a microfluidic device and the forces are applied to the particles laterally, such that they are confined to a narrow stream. However, the dielectrophoretic methods often require complex electrode structures and strict particle size limit.20 For the ACEO approach, the fluid flow has a large effective actuating range, and allows to trap vast particles in a short time.21–23 Nevertheless, the ACEO flow results from the double-layer polarization on the surface of the driving electrodes, and the strongest flow happens above the driving electrodes. Therefore, this feature confined the effective range of ACEO flow, making it unable to introduce slip flow to specific spot in the electric field. Moreover, the extra links on the driving electrodes make its unfeasible to integrate with other device.
Recently, induced charge electroosmosis (ICEO) has emerged as a flexible tool for microparticle trapping.24 Since ICEO flow occurs above floating electrodes, it overcomes the shortcomings of ACEO by flexible arranging floating electrodes between driving electrodes without wire connection, which makes it promising for particle focusing. In fact, ICEO has initially received great attention in the microfluidic community for its flexible fluid actuation ability over floating electrodes but not particle manipulation capacity.25,26 We first introduced this technology to obtain position-controllable trapping of particles by utilizing the ICEO advantages, such as the free floating electrodes arrangement, large effective actuating range, and efficient trapping ability. It is worth mentioning that our previous study focuses only on the static trapping analysis. In most situations, a microfluidic device that is able to focusing particle samples in continuous flow rather than a static focusing is often of particular interest.
Inspired by our previous work, we attempt to explore a flow focusing method using ICEO as shown in Fig. 1(a). The basic mechanism for this design is to generate vortex flow using ICEO when the samples flow along the main channel, and then the particles are continuously focused into a narrow stream. However, if introducing a classical model (in our previous work24) directly for continuous-flow particle focusing manipulation, two shortcomings will arise simultaneously. First, as shown in Fig. 1(b), when using planar ITO electrodes as driving and floating electrodes, counter ionic charge will accumulate on the electrode surface and cause ACEO flow directing from the electrode gap to the exciting electrodes.27 Since the direction of the ACEO flow is opposite to that of the ICEO flow, it will undermine the effect of ICEO flow, making particles at the vicinity of the driving electrodes unable to move to the central of the microchannel. Second, since the planar electrodes give rise to a nonuniform electric field, dielectrophoretic force will form at the edges of the driving electrodes and attract the microparticles from the suspending medium to the electrodes, hence, reducing the effectiveness of the ICEO flow manipulation.
How to overcome the drawbacks of ACEO and DEP to thereby realize desired flow focusing of microparticles using ICEO? A feasible approach is to use three-dimensional (3D) exciting electrodes instead of planar electrodes in this design. As shown in Fig. 1(c), if 3D electrodes in the side wall are utilized as driving electrodes, though induced double-layer (IDL) is still formed on the surface of the driving electrodes, there is no tangential field components exerting on the ionic charge in the diffuse double-layer, hence the above issue on ACEO sweeping particles to the vicinity of driving electrodes will no longer exist. In addition, the face-to-face configuration of the driving electrodes introduce an uniformity AC field (no field gradient) across the main channel, so no DEP will be brought in. For fabricating appropriate 3D electrodes, a novel kind of composite material named AgPDMS is employed because of its low cost, convenience for fabrication and ease for bonding. This AgPDMS material has been validated by different groups.28–30
In this work, we present a novel microfluidic device using ICEO flow generated above a floating metallic strip placed in the bottom of the microchannel, exploited for flow focusing of bio-particles in the suspending medium. The vortex ICEO flow is generated by an AC electric field energized by 3D face-to-face sidewall electrodes. The particles in the medium were transported through the microchannel, and brought to the central of the microchannel by ICEO flow when passing through the metallic strip. The combination of the forward transporting flow and ICEO flow give rise to the focusing of the particles (Fig. 1(a)). The key advantages of this approach are the capabilities to manipulate particles away from the energized electrodes, and to focusing particles in a continuous manner. We report the fabrication of the focusing device using photolithographic method in four consecutive steps. A numerical model was built using ICEO theory to simulate the induced flow in the microchannel. The approach is validated by focusing yeast cells from low density to high density. To the authors' knowledge, this is first study that utilizes ICEO flow to continuously focus microparticles in a microfluidic device.
The device was fabricated following the similar procedures as presented in our previous work.29 In brief, the fabrication procedure consists of four steps as shown in Fig. 2(c): ITO leads etching, 3D electrodes patterning, PDMS channel processing, and alignment and bonding. First, a clean ITO glass slide was laminated by negative dry-film resist (Riston SD238, Dupont, USA), followed by a photolithograph process. The slide with patterned dry film was submerged into an etching solution to obtain the ITO floating electrode and leads, and then the dry film was stripped off by NaCO3 solution. After that, the slide was then laminated by two layers of dry film, followed by another photolithograph process, hence generating the dry-film mold. AgPDMS gel was then filled into the dry-film mold to form the 3D electrodes. Fig. 2(d) shows the SEM image of the 3D AgPDMS electrodes on a glass slide. After the generation of 3D electrodes, a PDMS slab was fabricated using conventional softlithographic method.31 Finally, the PDMS slab and the substrate were aligned under an optical microscope and bonded together by oxygen plasma treatment. It is noted that the top surface of the 3D electrodes are bonded to the PDMS slab, while the side face-to-face surfaces severs as working surfaces.
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is the induced zeta potential that contributes to induced electrokinetic flows, and δ denotes the surface physical capacitance ratio of the diffuse double-layer. When considering the physical process of induced double layer, the AC field needs a characteristic charging time to accumulate the ionic charge, and thereby developing the ionic charge cloud. For field frequency beyond the surface-averaged RC charging frequency fRC-average = σf(1 + δ)/2πCd(0.25L) = 100 Hz (L = 330 μm is the width of the floating electrode) for the equivalent circuit of the liquid resistance in series with the double-layer capacitance, a spectrum of charging modes leads to a nonlinear ICEO slip profile on the electrode surface and hence generating two counter-rotating vortices as mentioned above.
For the prediction of particle focusing, the flow field on the transverse section of the main channel is numerically simulated using commercial FEM software package (COMSOL Multiphysics, v4.4). Fig. 3(a) shows the simulated flow field at 600 Hz and 15 Vp on the right half transverse section of the main channel. The ICEO flow rate peaks at the edge of the metallic strip and decreases rapidly from the edge to the central of the ITO strip. Flow vortex forms above the surface of the floating electrode. Particles suspending in the medium would be transported constantly from the bulk liquid towards the central bottom of the microchannel by the vortices. Since the vortex flow is weak at the central of the floating electrode, particles that directed to this region would stagnate, which gives rise to a stagnant region. While drawn from the bulk medium to the central of the metallic strip, the particles are transported forward at the same time by a laminar flow from the inlet to the outlets. The combination of the particle motions from the edge to the central of the floating electrode and the motion from the inlet to the outlet contributes to the continuous focusing of particles, and finally moving into outlet A.
Three-dimensional AgPDMS electrodes rather than planar ITO electrodes are utilized as the driving electrodes, so as to avoid unexpected ACEO flow and DEP that hindering the focusing process. Another simulation with planar driving electrodes is performed to compare the difference of flow field with 3D driving electrodes. For ACEO flow, when the driving flow is 3D electrodes as shown in Fig. 3(a), the electric field between the channel walls is uniform and the electric field has no tangential component on the 3D electrodes, and thus there is no ACEO flow. However, if using planar electrodes as driving electrodes (Fig. 3(b)), a nonuniform electric field is generated and ACEO flow appears on the planar electrodes. When considering the simultaneous charging of induced double-layer (IDL) on the surface of both the planar driving electrodes and the floating electrode of non-negligible size, the physical process is much more complicated. Direct numerical simulation of RC charging process, ACEO flow near the driving electrode pair and ICEO flow around the floating electrode is preferred and conducted. From Fig. 3(d), in the frequency range of 300 Hz–600 Hz, flow velocity of ACEO vortex above the driving electrodes is faster than that of ICEO vortex above the floating electrode. ACEO flow tends to sweep particles from the electrode gap region to the surface of the driving electrode, in competition with ICEO flow that transports particles from the gap area to the surface of the floating electrode. Consequently, a portion of particles will move into the side branches due to the action of ACEO eddies near the planar driving electrodes, resulting in a decrease in particle focusing efficiency into the middle branch.
It is known that in non-uniform electric field dielectrophoresis (DEP) can occur over polarizable surfaces. The simulated distribution of DEP velocity is shown in Fig. 3(d). The DEP velocity has the same direction with the ICEO flow at the stagnant region, but with a neglectable order of 10 nm s−1.
The AC sinusoidal signal to induce electric field was generated by a function generator (TGA12104, TTi, UK), amplified by an amplifier (Model 2350, TEGAM, USA) and monitored by an oscilloscope (TDS2024, Tektronix, USA). The motion of the yeast cells was observed under an optical microscope (BX53, Olympus, Japan) and recorded using a CCD camera (RETIGA2000R, Qimaging, Canada). The focusing efficiency in this work was calculated as
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| Fig. 4 Time-lapse images of yeast cells focused from the medium at a frequency of 600 Hz and a potential amplitude of 15 V. (a) t = 0 s; (b) t = 10 s; (c) t = 16 s; (d) t = 30 s. | ||
Fig. 5 represents the particle focusing efficiency (red line) and the stagnant width (blue line) at different frequencies. Under different frequency, the cells accumulated at different stagnant width W (Fig. 4(c)), hence affecting the focusing efficiency. In order to obtain steady focusing, the upward ICEO flow should be balanced by the particle buoyancy force,24 so the experiments were attempted at the frequency f ≥ fRC-average. At 100 Hz, the stagnant width was 80 μm with the focusing efficiency of 76.1%. The stagnant region was narrow because the ICEO velocity was strong at the edges of the strip and decayed gradually toward the central of the electrode, as presented by the simulated slip profile in Fig. 5(b). Since the upward flow velocity was also strong at the stagnant region, many cells followed the circulating vortices and were brought back to the outer region of the floating electrode. These cells were likely to move into outlet B or outlet C, which leads to low focusing efficiency at this frequency. When increasing the frequency to 300 Hz, the ICEO slip velocity declined at the edges of the ITO electrode and the decayed more quickly than lower frequency from the edges to the middle of the ITO electrode, as shown in Fig. 5(b). A wider stagnant region of 83.3 μm and a focusing efficiency of 94.8% were obtained. The efficiency continued to grow with the increase of the frequency, and peaked at 600 Hz, reaching to 96.6%. This frequency was experimentally verified the optimal for continuous cell focusing at a specific applied voltage in this device. A possible reason for the missing cells is the DEP effect arising from the driving electrodes. As Fig. 2(d) shows, the side surface of the 3D electrodes is not very smooth where the roughness may cause local field gradient, the yeast cells, experiencing pDEP, are likely to be attracted at the sharp point of the 3D electrodes. It is noted that, as elaborated in Section 2.2, the DEP effect using 3D AgPDMS is relative tiny compared to that by using planar electrodes.
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| Fig. 5 (a) Particle focusing efficiency and stagnant width at different frequencies; (b) simulated ICEO slip velocity on the floating electrode at different frequencies. | ||
As Fig. 5(b) shows, when increasing the frequency from 600 Hz to 2 kHz, the slip velocity declined rapidly thereby reducing the ICEO flow vortices dramatically. Therefore, fluid drag force on the cells away from the floating electrode was not strong enough to take them to the central of the ITO strip. For the maximum experimental frequency of 2 kHz, the stagnant width increased to 232 μm, while the focusing efficiency was only 89.4%.
Fig. 7(a) shows the stagnant width and focusing efficiency varying with potential amplitude from 7.5 V to 17.5 V. The maximum focusing efficiency happened at 17.5 V with the stagnant width of 118 μm. Bubbles on the energized electrodes arose when the potential amplitude increased beyond 17.5 V. The simulated slip velocity profile accounts for the focusing patterns at different potential amplitudes, as shown in Fig. 7(b). The maximum slip rate occurred at the edges of the floating electrode, and the flow rate decayed rapidly from the edges to the central of the floating electrodes. Meanwhile, the maximum flow rate increased with the increasing potential amplitude. A stronger slip flow led to stronger vortices, which directed more particles to the stagnant region and resulted higher efficiency.
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| Fig. 7 (a) Particle focusing efficiency and stagnant width at different potential amplitudes; (b) simulated ICEO slip velocity on the floating electrode at different frequency. | ||
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| Fig. 8 Focusing of yeast cells at 600 Hz of different flow rates: (a) second minute; (b) eight minute. | ||
Electric field may also directly affect cells by imposing a transmembrane voltage on cells.32 The maximum amplitude of electric field intensity in the experiments is
. Here Urms is the maximum root-mean-square voltage applied to the sidewall electrodes, d is the gap distance between the driving electrodes. According to ref. 32, at DC a 10 μm mammalian cell in a 10 kV m−1 field will incur a 75 mV imposed potential, approximately equal to the endogenous potential. Although the field amplitude 20.6 kV m−1 in our experiments is stronger than 10 kV m−1, the field frequency 600 Hz remarkably reduced the induced potential on cells to lower than 75 mV. What's more, since yeast cells own cell walls, they are more tolerable in the electric field. Therefore, the viability of yeast cells would not be affected by electric field.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra14854e |
| This journal is © The Royal Society of Chemistry 2015 |