An efficient copper catalyzed formylation of amines utilizing CO2 and hydrogen

Subodh Kumar and Suman L. Jain*
Chemical Sciences Division, CSIR-Indian Institute of Petroleum, Mohkampur, Dehradun-248005, India. E-mail: suman@iip.res.in; Fax: +91-135-2525788; Tel: +91-135-2660202

Received 10th October 2014 , Accepted 19th November 2014

First published on 20th November 2014


Abstract

Trans-Bis-(glycinato)copper(II) complex was found to be a highly active, economical and efficient heterogeneous catalyst for the formylation of amines utilizing CO2 and hydrogen under solvent free conditions.


Chemical fixation of carbon dioxide (CO2) to high value chemicals has gained considerable interest in recent years due to the gowning environmental concerns and its abundant availability at low cost. Replacement of toxic and hazardous C1 building blocks such as phosgene, carbon monoxide with non-toxic CO2 represents a green and sustainable approach for the synthesis of carbonyl group derived industrially important chemicals such as urea, alkyl carbonates, formamides, carbamates and isocynates.1 The formylation of amines using CO2 and hydrogen is of great importance due to versatile applications of formamides such as solvent, in the manufacture of polyurethane leatherette, polyacronitrile fiber and pharmaceutical industry.2 In this context a number of transition metal based catalysts such as iridium oxide cluster dispersed in titania, silica hybrid aerogels containing bidentate ruthenium complexes, Pd(CO3)[P(C6H5)3]2, RuCl2[P(CH3)3]4 etc. have been reported.3 However, in most of the cases the use of expensive metal catalysts, rapid deactivation of the catalyst and severe reaction conditions make the developed processes less attractive for large scale synthesis. Recently, Feng Shi et al. have demonstrated the use of Pd/Al2O3-NRs as efficient heterogeneous catalyst for amine formylation.4 However, the use of expensive Pd metal, two step process of catalyst synthesis and longer reaction time still leaves a scope for the further development of an efficient and cost effective methodology for this transformation.

In the present we disclose for the first time an efficient, easily accessible and inexpensive bis-(glycinato)copper(II) i.e. Cu(gly)2 complex as a recyclable catalyst for the formylation of various secondary amines including aliphatic and aromatic using CO2 and H2 under solvent less conditions (Scheme 1).


image file: c4ra12151a-s1.tif
Scheme 1 Cu(gly)2 catalysed formylation of amines.

The Cu(gly)2 complex was easily obtained from the reaction of copper chloride and glycine in ethanol under refluxing condition in almost quantitative yields. The synthesized catalyst was characterized by XRD, XPS, FT-IR, and TGA. Detailed synthetic procedure and characterization of the catalyst is given in ESI file. The chemical nature and functionalities presented in Cu(gly)2 complex were revealed by FT-IR (Fig. S1). Two intense peaks at 1604 and 1389 cm−1 in the spectrum of Cu(gly)2 are attributed to COO asymmetric and symmetric stretches, respectively. Furthermore, strong bands at 3334 and 1423 cm−1 are due to N–H stretch and bending vibrations of amino functional groups of glycine revealed the formation of Cu(gly)2 complex.5 Importantly, O–H stretching vibration do not appear in complex in the range (3450–3750) cm−1 suggesting the absence of the lattice and coordinated water. XPS analysis of Cu(gly)2 complex was carried out to elucidate the chemical interaction between the CuCl2 and glycine (Fig. 1). The survey scan XPS spectra explicitly demonstrated the presence of C, N, O, and Cu elements. The high-resolution Cu 2p spectrum exhibited split bands of Cu 2p peak at 936.1 and 956.8 eV due to Cu 2p3/2 and Cu 2p1/2, respectively is consistent with Cu(II) oxidation state.6 XRD pattern of the Cu(gly)2 complex (Fig. 1c), exhibits strong peaks and are found to be identical to the pure Cu(gly)2 (JCPDS card no. 17-1814).7 TG analysis results of Cu(gly)2 complex is depicted in (Fig. 1d). The TG curve recorded under N2 atmosphere at 10 °C min−1 heating rate shows a single step weight loss at temperatures ranging from 50 °C to 600 °C. It is observed that there is no weight loss until 250 °C, which further confirms the absence of lattice water molecules. TGA results are in good agreement with the results of FT-IR. The values of elemental analyses (found: C, 22.41%; H, 3.52%, N, 13.33%; cal: C, 22.70%, H, 3.81%, N, 13.23%) suggested the proposed formula of complex is Cu(gly)2. These results suggested the successful formation of the substantive Cu(gly)2 complex.


image file: c4ra12151a-f1.tif
Fig. 1 (a) Broad scan XPS spectra of Cu(gly)2; (b) high resolution XPS spectra of Cu 2p; (c) XRD of Cu(gly)2; and (d) TGA of Cu(gly)2.

The catalytic activity of the synthesized heterogeneous catalyst i.e. Cu(gly)2 was tested for the formylation of various primary and secondary amines including aliphatic and aromatic to the corresponding formamides by using CO2 and hydrogen. At first, diethyl amine was chosen as a model substrate to optimize the reaction conditions. The experiments were carried out in a stainless steel 15 ml autoclave under stirring at 85 °C and 50 bar pressure for 4 h. The maximum formylation of diethyl amine under the optimized reaction condition was found to be 95% as shown in Table 1, entry 4.

Table 1 Catalytic activity of Cu(gly)2 over its analoguea
Entry Catalyst (mol%) Yield (%) Selectivity (%)
a Reaction conditions: diethyl amine (5 ml); catalyst (0.1 g); molar ratio of CO2/H2 (1.25); total pressure of reaction (50 bar); reaction time 4 h.
1.
2. CuCl2 21 75
3. CuCl2/Glycine 39 71
4. Trans-Cu-(Gly)2 95 98
5. Cis-Cu(Gly)2·H2O 71 95
6. Trans-Cu(Gly)2·H2O 70 92


In the absence of any catalyst, no reaction was taken place under identical experimental conditions (Table 1, entry 1). In order to compare the catalytic activity of the developed heterogeneous catalyst with its homogeneous analogue, we also carried out the formylation of diethyl amine from hydrogen and CO2 using homogeneous copper CuCl2 and mix of CuCl2/glycine as catalyst under described experimental conditions. The results are summarized in Table 1 (entry 2 and 3).

In the present study, we observed that trans-Cu(gly)2 complex exhibited higher catalytic activity as compared to its hydrated cis-and trans-analogues (Table 1, entry 4–6). The lower catalytic activity of the hydrated complexes might be due to the presence of water molecules on the axial position8 which hindered the copper to interact with hydrogen from one side. While in case of trans-Cu(gly)2 both the axial positions are free to interact with hydrogen and therefore gave higher rate of the reaction. Besides these experiments, we also investigated the effect of temperature, molar ratio of CO2 and H2, and reaction time on the formylation of diethyl amine under described reaction conditions. At ambient temperature (25 °C), the reaction rate was found to be slow and depended on the CO2 pressure applied (Fig. 2a). Among the various conditions 85 °C temperature and 50 bar CO2 pressure was found to be optimum for maximum conversion of diethyl amine to corresponding formamide. Further increase in temperature (120 °C) was found to be unsuitable and exhibited significant decrease in the formylation of diethyl amine. This may be due to the formation of undesired N-methylated by-products. In addition, the reaction was found to be increased with increasing the molar ratio of CO2 and H2 up to 1.25 (Fig. 2b). Further increase in CO2/H2 molar ratio did not affect the reaction to any significant extent (Fig. 2b). Next, we studied the effect of the reaction time on the yield of the formylated product (Fig. 2c). The yield of the desired product was found to be increased with time up to 4 h, however further increase in reaction time did not influence the reaction to any considerable level.


image file: c4ra12151a-f2.tif
Fig. 2 (a) Effect of temperature on the yield of product at 50 bar; (b) effect of molar ratio of CO2/H2 on the yield of product keeping reaction pressure 50 bar at 85 °C; (c) effect of time on the yield of product at 85 °C and 50 bar CO2 pressure; and (d) recyclability of the catalyst.

Furthermore, we checked the recycling ability of the recovered catalyst. The results of the recycling experiments are summarized in Fig. 2d. The recovered catalyst exhibited almost similar activity under identical conditions at least for five runs. Moreover, to ascertain the leaching of metal, we analyzed the reaction mixture after separating catalyst by ICP-AES analysis. No detectable leaching of copper could be observed during the course of reaction which further proved that the developed catalyst is truly heterogeneous in nature.

Furthermore, the reaction was extended to a variety of secondary amines including aliphatic and aromatic under the optimized reaction conditions. The results of these experiments are summarized in Table 2. The reaction proceeded successfully and afforded 81–95% yield of the desired product in all cases (Table 2, entry 1, 2, 4–8) except in N-methyl aniline (Table 1, entry 3). The lower reactivity of N-methyl aniline might be due to the presence of aromatic ring and steric hindrance.

Table 2 Cu(Gly)2 catalyzed formylation of aminesa
Entry Substrate Product Yield (%) Select. (%)
a Reaction conditions: amine (5 ml); catalyst (0.1 g); molar ratio of CO2/H2 = 1.25; total pressure of reaction 50 bar; 85 °C; 4 h.
1. image file: c4ra12151a-u1.tif image file: c4ra12151a-u2.tif 91 96
2. image file: c4ra12151a-u3.tif image file: c4ra12151a-u4.tif 95 98
3. image file: c4ra12151a-u5.tif image file: c4ra12151a-u6.tif 41 85
4. image file: c4ra12151a-u7.tif image file: c4ra12151a-u8.tif 95 97
5. image file: c4ra12151a-u9.tif image file: c4ra12151a-u10.tif 91 97
6. image file: c4ra12151a-u11.tif image file: c4ra12151a-u12.tif 90 96
7. image file: c4ra12151a-u13.tif image file: c4ra12151a-u14.tif 81 91
8. image file: c4ra12151a-u15.tif image file: c4ra12151a-u16.tif 92 95


Although, the exact mechanism of the reaction is not clear at this stage, based on the existing literature reports,9 a plausible mechanism for the reaction is shown in Scheme 2. In analogy to the previous reports, we presumed that Cu activates the H2 which reacts with CO2 to give HCOOH. Formic acid subsequently reacts with amine in the dehydration step to give corresponding formamides. It is also clear from the mechanism that high pressure of CO2 is favourable to shift the equilibrium towards forward direction.


image file: c4ra12151a-s2.tif
Scheme 2 Possible reaction mechanism.

In summary, we have developed an easily accessible, cost effective copper(II) glycinato to be used as highly efficient, recyclable and selective catalyst for the formylation of secondary amines directly from the reaction of CO2 and H2 without using any solvent.

Notes and references

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Footnote

Electronic supplementary information (ESI) available: Experimental, FT-IR, XRD, TGA and proton NMR data of products. See DOI: 10.1039/c4ra12151a

This journal is © The Royal Society of Chemistry 2014
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