Chen Li,
Xiong Zhang,
Kai Wang,
Haitao Zhang,
Xianzhong Sun and
Yanwei Ma*
Institute of Electrical Engineering, Chinese Academy of Sciences, Beijing, 100190, People's Republic of China. E-mail: ywma@mail.iee.ac.cn; Fax: +86 10 82547137; Tel: +86 10 82547129
First published on 4th November 2014
A facile one-pot water bath method has been proposed to synthesize cobalt hydroxide (Co(OH)2) nanodandelions with polyvinyl pyrrolidone (PVP) as soft template. Morphological evolution has been investigated to reveal the crystal growth process of Co(OH)2 and understand the relationship between microstructure and capacitive properties by changing the reaction time and amounts of soft template. The results demonstrate that by rational design of the morphology, the electrochemical performance of Co(OH)2 can be dramatically enhanced. The unique dandelion-like structure can facilitate both ion and electron diffusion and improve the reaction kinetics, thus offering suitable characteristics for electrode materials of high performance supercapacitors. A high specific capacitance of 407 F g−1 is obtained, and after 5000 charge–discharge cycles at 10 A g−1, the capacitance retention is still as high as 92%. This work provides an effective method to synthesize hierarchical nanomaterials with high electrochemical capability.
Transitional metal oxides/hydroxides, such as Co3O4,3 RuO2,4 Fe3O4,5 MnO2,6 Ni(OH)2,7 and Co(OH)2,8 are generally used as electrode materials for novel energy storage applications. Among them, cobalt hydroxide emerges as a promising candidate for high-performance supercapacitors due to its high specific capacitance (theoretical capacitance up to 3650 F g−1), well-defined electrochemical redox activity, easy synthesis, long cycle life, environmental friendliness and low cost. During the past decades, much effort has been devoted to the design and fabrication of advanced Co(OH)2 nanostructures, including chemical bath deposition,9 hydrothermal route,10 electrochemical deposition,11 solvothermal pathway,12 pulsed laser deposition,13 ball milling,14 γ-ray induction,15 sonochemical preparation16 and microwave-assisted synthesis.17 Based on these methodologies, nanoscale Co(OH)2 with distinct morphologies were obtained, such as nanoparticles,18 nanorods,19 nanowires,20 nanotubes,21 nanocolumns,22 nanowall arrays,23 nanobelts,24 nanodiscs,18 nanoflakes,25 hallow nanohexagons,26 and nanocones.27 Beside these successes in preparing 1D and 2D Co(OH)2, there are a few reports about the fabrication of novel 3D hierarchical Co(OH)2 nanostructures, represented by rose-like,28 sisal-like,29 carnation-like,30 broom-like,10 butterfly-like31 morphologies, etc.
It has been widely accepted that only surface atoms or a very thin layer of active electrode materials play a key role during electrochemical processes. From this point of view, electrochemical activities and microstructures of electrode materials are closely linked.32,33 Nanoscale materials usually lead to better electrochemical performance than traditional bulk materials because the ion transport distance within the nanostructured electrode materials is dramatically shorter, and the space or holes in the active materials are also beneficial to electrochemical activity. In addition, high charge–discharge rate capability can also be achieved due to the reduction of ion diffusion path. Thus, it is crucial to develop applicable methods to fabricate novel nanoscale materials for electrode purposes. Soft template method is generally considered as an effective way to produce sophisticated nanostructures, due to the self-assembly of nuclei driven by the hydrophilic/hydrophobic interactions and ion pairing between soft template molecules and nuclei. Moreover, the preferential adsorption of soft template on various crystal planes could significantly change the growth rate along certain directions, offering a prospect for morphological control of nanoscale materials.34,35 Up till now, some progresses have been made through soft templates to selectively control the dimensions of Co(OH)2 for supercapacitor applications. Dodecyl sulfate (DS) was used by Wang et al. to fabricate DS-intercalated Co(OH)2 nanocones with an impressive electrochemical performance of 1055 F g−1 at 1 A g−1, but the rate capability was relatively poor, offering only 300 F g−1 at 15 A g−1.36 Zhao et al. adopted N-methylpyrrolidone (NMP) assisted electrochemical deposition route to synthesize α-Co(OH)2 layered structure, which showed a capacitance of 651 F g−1 at 2 A g−1, and after 500 charge–discharge cycles, 76% of the initial capacitance remained.37 Ghosh et al. reported a cetyl trimethylammonium bromide (CTAB) assisted hydrothermal pathway to prepare hexagonal nanoplatelet β-Co(OH)2, exhibiting a specific capacitance of 285 F g−1 at 2 A g−1, and when graphene was use as the matrix to form composites, the capacitance increased to 532 F g−1.38 Polyethylene glycol (PEG) was used as the structure-directing reagent to produce α-cobalt hydroxides with different intercalated anions.39 Though the prepared Co(OH)2 showed a high specific capacitance of 697 F g−1 at 1 A g−1, there was a 27% capacitance loss after only 100 cycles. A CTAB assisted hydrothermal synthesis was reported by Tang et al. to tune the morphology and grain size of cobalt hydroxide nanocubes and nanowires. The capacitance was 358 F g−1 at 2 A g−1, and a capacitance retention of 86% after 5000 cycles at 2 A g−1 was achieved.40 Despite all these achievements, the rate capability and cycle performances are not satisfying, and there still lacks a deep-understanding into the relationship between soft template, morphologies and electrochemical performances.
Recently, with hydrazine as coordinating agent, our group reported a facile soft-template assisted water-bath method to prepare Co(OH)2 nanoflowers and nanoplatelets.41 To further investigate the role of soft template in the fabrication of nanoscale hierarchical materials, we designed a mild urea hydrolysis route to prepare nanoscale dandelion-like Co(OH)2 in the presence of PVP as soft template. The structural and morphological evolution was extensively discussed, and the relationship between morphologies and electrochemical performance was revealed. The dandelion-like Co(OH)2 showed a high specific capacitance of 407 F g−1, a good rate capability, and an excellent capacitance retention of 92% after 5000 charge–discharge cycles at 10 A g−1, which revealed the usefulness of soft template in regulating morphologies and building hierarchical structures to enhance the electrochemical properties of nanomaterials.
000 to 0.01 Hz with an excitation signal of 5 mV.
TEM image in Fig. 2a shows that a typical sub-rod shows needle-like shape with sharp end of less than 20 nm, broader bottom of about 100 nm, and total axial length around 1 μm. High resolution TEM (Fig. 2b) further gives more information about the crystal structure, in which the (100) and (001) lattice fringes of Co(CO3)0.5(OH)·0.11H2O are found to be 8.88 and 4.44 Å, respectively, coinciding perfectly with XRD analysis. The inserted SAED pattern in Fig. 2b exhibits clearly visible diffraction rings, indicating the polycrystalline nature of Co(OH)2 nanodandelions.
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| Fig. 2 TEM (a) and HRTEM (b) images of Co(OH)2 nano-dandelions. The inset in (b) gives SAED pattern of the sample. | ||
X-ray photoelectron spectroscopy (XPS) is widely accepted as an effective analytical technique to give surface information by measuring the bonding energy and determine the chemical states of the elements on the surface of the samples. The XPS results of the Co(OH)2 hierarchical nanostructure is shown in Fig. 3. A typical survey of the XPS (Fig. 3a) exhibits four characteristic peaks corresponding to Co 2p, O 1s, N 1s and C 1s. Further investigation into the Co 2p peak (Fig. 3b) shows that the two spin–orbit components of the Co (2p3/2) and Co (2p1/2) peaks are cantered at 780.4 and 796.0 eV, respectively.19,23 A satellite peak on the higher binding-energy side is due to final state effects, which indicates the divalent state of Co ions in the product.44 The bonding energy has a splitting of 16.1 eV, signifying the presence of Co2+ chemical state.20 The XPS core-level results of O 1s after curve fitting are given in Fig. 3c, in which the broad peak at 532.0 eV is associated with bound hydroxide groups,45 the shoulder peaks at 529.8 eV can be assigned as Co–O interaction due to a small degree of de-hydroxylation during drying, and the other peak at 532.8 eV is attributed to structural water in the products.46–48
The specific surface area and pore size distribution of the sample are calculated by the Brunauer–Emmett–Teller (BET) and Barrett–Joyner–Halenda (BJH) method, respectively. In Fig. 3d, the N2 adsorption–desorption isotherm of Co(OH)2 nano-dandelions at 77 K displays a type IV isotherm according to IUPAC classification and a distinct hysteresis loop (at partial pressure P/P0 > 0.4) due to the featured capillary condensation in the pores, indicating the purely mesoporous nature.49 The BJH pore size distribution curve derived from the desorption branch (Fig. 3e) reveals the presence of bimodal mesoporosity, in which a narrow pore distribution at ca. 4 nm and a broad pore distribution at around 10–18 nm can be observed. Since the size of the hydrated ions in aqueous electrolyte is typically ranged from 6 to 7.6 Å, Co(OH)2 with pore size in the range of 8–50 Å is considered effective to increase either the pseudo-capacitance or electric double-layer capacitance.50 The surface area and total pore volume of the product are estimated to be 58 m2 g−1 and 0.25 cm3 g−1, respectively.
Thermogravimetric (TG) analysis and differential thermogravimetric (DTG) analysis of Co(OH)2 are performed within the temperature range of 50–500 °C in nitrogen atmosphere, and the curves are represented in Fig. 3f. The weight loss can be easily recognized as a successive four-step process. The first linear weight loss of about 5% in the region of 50–220 °C is associated with the evaporation of physically absorbed water, while the second stage of weight loss of 12% from 220 to 280 °C can be related to the loss of the intercalated water molecules.51 The third domain ranging from 280 to 345 °C gives a weight loss percentage of 17%, which arises from the loss of water produced by de-hydroxylation of the hydroxide layers combined with the decomposition of the anionic species (CO32− and NO3−) in α-Co(OH)2.52 In region IV, no further weight loss is observed after 345 °C due to the conversion of sample to its corresponding metal oxide Co3O4. The total weight loss is 33%, much higher than the theoretical value for stoichiometric β-Co(OH)2 (13.6%), suggesting a different thermogravimetric behaviour of α-Co(OH)2. A similar TG feature of α-Co(OH)2 is also reported by Hu et al.39
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| Fig. 4 Co(OH)2 nanostructures synthesized at 2 (a), 4 (b), 8 (c) and 10 h (d). The insets are corresponding magnified images. A schematic illustration of Co(OH)2 nanodandelion growth is given in (e). | ||
Based on the investigation into morphological evolution, the possible growth mechanism of Co(OH)2 nanodandelions can be reasonably summarized as a three-step process: (1) formation of nascent nanoparticles as the core, (2) growth of nanorods on the core to give dandelion-like shape, (3) continual development of nano-dandelions into larger nanoparticles. In the first step, the hydrolysis of urea produces an alkaline condition to precipitate the Co2+ ions in the system according to the reactions:
| CO(NH2)2 + H2O → 2NH3 + CO2 | (1) |
| CO2 + H2O → 2H+ + CO32− | (2) |
| NH3 + H2O → NH4+ + OH− | (3) |
The newly formed Co(OH)2 nuclei quickly aggregate into uniform spherical particles, offering the core for following growth. The soft template plays an important role in the second stage, which guides the outward growth of nanorods on the core to prepare dandelion-like hierarchical structures. The whole process occurs with a view to minimize the surface energy.53 Due to the slow hydrolysis of urea, OH− ions are offered at a quasi-constant rate to control the kinetics of Co(OH)2 formation, which provides enough space and time for the simultaneous development of nanorods. As the reaction time is prolonged, the nanorods gradually grow both axially and laterally to fill the space in the dandelions; therefore, the third period produces more compact and larger nanoparticles. A schematic illustration of the crystal growth process is given in Fig. 4e.
It is well-known that the selective guidance of soft template on various crystallographic planes of the precursors during the crystal growth could produce distinct morphologies.54 To further understand the relationship between soft template and nanostructure, different amounts of PVP are used to give various Co(OH)2 nanostructures. Without PVP in the system (Fig. 5a), only irregular nanoparticles with coral-like surface are obtained, which bear much morphological resemblance to Fig. 1a, except for their much larger sizes (ca. 3 μm). This implies that without soft template to guide crystal growth, no ordered hierarchical structures can be obtained. When 0.5 g PVP is used, crude dandelion-like structure with average diameter of 2.5 μm appears (Fig. 5c), and the magnified image in Fig. 5d shows the compact alignment of nanorods in the structure. Further raising the amount of PVP to 2.5 g, it can be clearly recognized that nanodandelions are formed (Fig. 5e). Some individual nanorods are present in the picture, which might be due to the insufficient cohesion with the core. Fig. 5f shows that the several nanorods on the dandelions are grown along the axis into a strand, with a twisting at the tips. As the PVP is increased to 10 g, a loosely packed dandelion-like structure develops, presenting a smaller average size of 1 μm. The nanorods on each dandelion are around 600 nm in length with hook-like ends, and are obviously less in number compared with the products with 5 g PVP (see Fig. 1b), which suggests that too much soft template would destroy 3D hierarchical structures. The analysis above clearly indicates that soft template plays a crucial role in the control of Co(OH)2 morphologies.
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| Fig. 5 Co(OH)2 nanostructures synthesized without PVP (a and b), and with 0.5 (c and d), 2.5 (e and f), and 10 g (g and h) PVP. | ||
The phase evolution during the synthesis of the products has been measured by powder X-ray diffraction. Fig. 6a gives the XRD patterns of Co(OH)2 nanostructures obtained at different reaction time. It is well-known that the hydrotalcite-like α-hydroxide consists of stacked positively charged Co(OH)2−x layers intercalated with various balancing anions (e.g. NO3−, CO32−, Cl−, SO42−, CH3COO−, etc.) in the interlayer gallery to restore charge neutrality.36 These anions are highly exchangeable with each other, which may offer a possible path for phase transformation.55 It can be observed in Fig. 6a that when the reaction time is 2 h, all the diffraction peak can be assigned to the hexagonal phase of Co5(O9.48H8.52)NO3.17 As the reaction prolongs to 4 h, (0 0 3), (0 0 6) and (1 1 0) peaks of NO3− intercalated α-Co(OH)2 weakens, and diffraction peak belonging to orthorhombic Co(CO3)0.5(OH)·0.11H2O gradually appears,43 suggesting that NO3− ions in the interlayer galleries are gradually substituted by CO32−. This phenomenon becomes more obvious at 10 h, in which the (0 0 3) peak corresponding to Co5(O9.48H8.52)NO3 fades sharply while the diffraction peaks of Co(CO3)0.5(OH)·0.11H2O are dominant. This can be explained by the slow hydrolysis rate of urea. At the initial stage of the reaction, the dissolved Co(NO3)2 provide abundant NO3− ions, while the CO32− produced from urea are relatively deficient; therefore, NO3− intercalated Co(OH)2 is mainly formed. However, a longer reaction time causes a higher hydrolysis degree of urea, which offers sufficient CO32− to make ion exchange possible.56 The OH− and CO32− ions provided by the slow hydrolysis of urea together with the guidance of soft template would probably favour the gradual growth of the nanorods along their longitudinal axis.43
To investigate the effect of soft template on the phase transformation of products, XRD measurements of Co(OH)2 obtained with different amounts of PVP are given in Fig. 6b. As illustrated in the dash-lined area, without soft template, a prominent (0 0 3) peak can be clearly recognized, representing the NO3− intercalated α-Co(OH)2 existed in the samples. Further increasing the amount of PVP in the reaction system, the intensity of (0 0 3) peak reduces and finally disappears when 10 g PVP is used, while the peaks corresponding to α-Co(OH)2 intercalated with CO32− are gradually enhanced, suggesting the orthorhombic phase are more apt to form in high PVP concentration systems. The results confirms that soft template has an important effect on the composition of Co(OH)2 nanostructures.
(i) anodic P1 and cathodic P2 correspond to the transformation:
| Co(OH)2 + OH− → CoOOH + H2O + e− | (4) |
(ii) anodic P3 and cathodic P4 should be ascribed to the conversion:
| CoOOH + OH− → CoO2 + H2O + e− | (5) |
The distinct redox peaks and the non-rectangular shape of CV curves indicate that the electrochemical properties of Co(OH)2 nanodandelions mainly comes from faradic pseudocapacitance, which utilizes the fast electron-transfer at electrode surface. The characteristic symmetry of the anodic and cathodic peaks and high redox current suggest the excellent electrochemical reversibility for Co(OH)2 as active materials for electrode.58 As the scan rate increases from 5 to 100 mV s−1, CV curves change little in shape, suggesting good electron conduction within the nanodandelion over a wide range of potential scan rates. The anodic P1 and P3 shift positively while cathodic P2 and P4 move to the negative voltage side due to the internal resistance of the electrode.59 To further study the kinetics of redox processes, the fitting analysis of anodic peak current (ip) vs. scan rate (V), and anodic peak current (ip) vs. the square root of scan rate (V1/2) is performed. In an absorption process, it is proposed that within a reasonable range of scan rates, ip vs. V should exhibit a linear relationship.15 On the other hand, for semi-infinite diffusion-limited reaction in aqueous electrolytes, the relationship of ip vs. V1/2 is expected to be linear for different scan rates.37,39 It can be clearly seen from Fig. 7b that the plot of anodic peak current ip vs. V1/2 gives a perfect linear relationship, while the curve of ip vs. V is obviously nonlinear. Based on this analysis, it is safe to conclude that the redox reaction of Co(OH)2 nanodandelions corresponds to diffusion-controlled process. Fig. 7c gives the CV curves of Co(OH)2 nanostructures synthesized at different reaction time at 25 mV s−1 scan rates within a potential window from −0.2 to 0.5 V. It is noted that all the samples are similar in shape with two pairs of prominent redox peaks corresponding to the pseudocapacitive properties. However, the sample prepared at 6 h shows the largest area compared with other four products, which indicates its excellent capacitance. It is suggested that the space between adjacent Co(OH)2 nanorods serves as “buffering reservoirs” for electrolyte ions during electrochemical processes, which ensures that sufficient Faradaic reaction can take place.36 CV curves of Co(OH)2 produced with different amounts of soft template are shown in Fig. 7d. An analogous situation can be observed that dandelion-like architecture obtained with 5 g PVP exhibits the optimal capacitive performance.
![]() | (6) |
![]() | (7) |
Stability test of electrode material is carried out at a high current density of 10 A g−1 in 1 M KOH for 5000 continuous cycles (Fig. 8b). The active material experienced an obvious electrochemical activation in the first 200 cycles, and remained nearly unchanged for the next 1000 cycles. Then the capacitance began to slightly decrease, and after the cycle life test, the electrode material gives an impressive capacitance retention percentage of 92%, which is superior to the recently reported values based on chemical method (see Table 1). The slight capacitance loss of 8% is probably due to the following reasons: (1) the inevitable chemical decay resulted from the swelling and shrinkage of electrode material by ion intercalation makes it difficult to maintain the structure integrity as well as the intact initial morphology;23 (2) the physical connection by binder adhesion to current collector is not robust, and some active material may drop from the electrode during consecutive charge–discharge process owing to the stress damage, and naturally result in slight capacitance loss; (3) the metastable α-Co(OH)2 in alkaline KOH electrolyte probably experiences a phase transformation to β-Co(OH)2, which generally has a lower capacitance due to its narrower interplanar spacing.64 Moreover, the rate capability of Co(OH)2 nanodandelions (inset in (b)) are also tested. The capacitances at low current densities (0.2 and 0.5 A g−1) are very close in quantity, suggesting the almost complete charge–discharge behaviour in redox process.26 Besides, the capacitance still remains 77% when the current density increases from 0.2 to 10 A g−1, which demonstrates the stability of pseudocapacitive behaviour at high current rates. The coulombic efficiency (η) can be calculated by eqn (8):
![]() | (8) |
The high electrochemical properties of dandelion-like structures could be ascribed to the following three reasons: (i) The nanopores and mesopores in Co(OH)2 nanodandelions can offer open channels for the fast diffusion of electrons within the redox phase. (ii) The space in the nanostructures can act as an ‘ion buffering reservoir’ to provide steady supply of OH− ions during the pseudocapacitive process, shorten the ion transportation length, and facilitate maximized contact with electrolyte and rapid transfer of ions, which enhance the kinetics of reversible interfacial reaction for charge storage. (iii) The abundant space in the 3D hierarchical structure can effectively accommodate the swelling and shrinkage of electrode materials during charge–discharge process to avoid electrochemical decay.
The capacitive behaviour of Co(OH)2 nanostructures is further investigated to better understand the relationship between morphologies and electrochemical properties. Fig. 8c gives the charge–discharge performance of Co(OH)2 prepared at different time. The specific capacitance at 10 A g−1 for Co(OH)2 synthesized at 2, 4, 6, 8 and 10 h are calculated to be 221, 283, 314, 235 and 152 F g−1, respectively. At a shorter time of 2 and 4 h, the particles and immature dandelions could not provide enough transportation channels for rapid mass transfer, which results in a relatively low capacitance. When the time is extended to 6 h, the active sites in the fully developed 3D hierarchical structure can be efficiently utilized, thus giving the optimum electrochemical performance. However, further increasing the reaction would cause the random aggregation of hierarchical structures and final formation of bulky particles, which are detrimental for the contact with electrolyte. As a result, poor capacitive behaviour is observed. The effect of soft template on the electrochemical performance is presented in Fig. 8d. The results are consistent with the CV analysis. The specific capacitances are 138, 170, 188, 314, 175 F g−1 for Co(OH)2 obtained with 0, 0.5, 2.5, 5, 10 g PVP, respectively, which can also be explained by morphological features. Without PVP as guiding agent for crystal growth, the randomly aggregated Co(OH)2 nanostructures only offer limited active sites for redox reaction. As the amount of soft template in the system increases, the Co(OH)2 gradually become hierarchical, and more electrode materials can participate in the electrochemical process to enhance the capacitive performance. However, excessive soft template produces an ill-defined morphology, hampering the efficient utilization of electrode materials.
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| Fig. 9 Nyquist plots of Co(OH)2 nanodandelions before (a) and after GCD cycling test; EIS of Co(OH)2 synthesized at different time (b) and with different amounts of PVP (inset). | ||
Fig. 9b depicts the EIS of Co(OH)2 synthesized at different reaction time, which share almost the same shape throughout the frequency range. Nevertheless, the Co(OH)2 nanodandelions obtained at 6 h present a more vertical line at low frequency region, which is consistent with CV and GCD analysis, confirming its superior capacitive performance than other products. The inset in Fig. 9b is the Nyquist plots of Co(OH)2 prepared with different amounts of PVP. It can be clearly observed that Co(OH)2 obtained without PVP shows a 70° line at low frequency region, revealing its relatively poor capacitive properties. A small amount of PVP (0.5 g) makes the line lean more toward the imaginary axis at low frequencies. When PVP is increased to 2.5 and 5 g, a perfect vertical line appears, suggesting that proper amount of PVP is beneficial for capacitive properties. However, excessive PVP (10 g) present a longer Warburg resistance range due to difficult ion diffusion and electron transport into the interior of electrode. The EIS analysis clearly illustrates that soft template has an important role in electrode process, which is expected to be controlled through the interaction between the soft template and crystal morphologies.
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