Jie Yan*a,
Yong-Hui Wub,
Deng-Guang Yu*c,
Gareth R. Williams*d,
Shang-Meng Huangb,
Wen Taoc and
Jun-Yi Sunc
aResearch Center for Analysis and Measurement, Donghua University, Shanghai 201620, China. E-mail: yanjie01@eyoul.com; Tel: +86-21-67792047
bThe Department of Mechanical Engineering, Guangxi Technological College of Machinery and Electricity, Nanning 530007, China
cSchool of Materials Science & Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China. E-mail: ydg017@usst.edu.cn; Fax: +86-21-55270632; Tel: +86-21-55274069
dUCL School of Pharmacy, 29-39 Brunswick Square, London, WC1N 1AX, UK. E-mail: g.williams@ucl.ac.uk
First published on 28th October 2014
In this work, electrospinning was used to fabricate core–shell nanofibers containing acid–base pairs. Quercetin was used as a model active ingredient. To exploit its solubility in basic conditions, a solution of quercetin, polyvinylpyrrolidone (PVP) and sodium hydroxide was used as the core fluid, and one consisting of citric acid and PVP as the shell fluid. Scanning and transmission electron microscopy demonstrated that core–shell nanofibers with linear morphologies were obtained, without beads or spindles. X-ray diffraction showed that quercetin was present in the fibers in an amorphous state; Fourier transform infrared spectroscopy indicated this may be a result of hydrogen bonding between the drug and the polymer matrix. In in vitro dissolution tests the drug was found to be released immediately when the fibers encountered an aqueous medium. There was no change in the pH of the medium after dissolution, as a result of the presence of the acid–base pair. This provides a new strategy for improving the dissolution behavior of poorly water-soluble drugs using polymeric nanostructures.
Single fluid electrospinning processes have been widely reported for the development of novel solid dispersions (SDs) of poorly water soluble drugs, aiming to improve their dissolution properties.17–19 These nanofiber-based SDs include double-component SDs consisting of an active ingredient and a polymer matrix and multiple-component SDs containing a drug, a polymer, a surfactant, and a sweeter.17,20 The SDs produced could release the incorporated active ingredients immediately when they encountered water. However, it is impossible to develop this type of SD for some drugs owing to their very low solubility in the organic solvents that are suitable for preparing electrospinnable polymer solutions. Most recently, a coaxial electrospinning process has been demonstrated to provide a solution to this problem, through which a new type of SD in the form of core–shell nanofibers was prepared. In this process, an unspinnable core fluid consisting of acyclovir and polyvinylpyrrolidone (PVP) in a solution containing N,N-dimethylacetamide (DMAc) could be converted into fibers if the sheath fluid was spinnable.21
Poorly water-soluble drugs are used in over 40% of currently available medical products; 60% of active ingredients under development are also poorly water soluble.20,22 Many of these drugs are ionisable, and hence their solubility can be enhanced by varying the pH, or by salt formation. Examples include N-acetyl-p-aminophenol, acyclovir, tamoxifen, itraconazole and amiodarone.
Here we report a new type of electrospun acid–base pair SD (AB-SD) for poorly water-soluble active ingredients, which was fabricated using a coaxial electrospinning process. Quercetin was used as a model poorly soluble drug. It is a flavonoid found in many foods and plants and which has been explored for treating a range of different diseases such as high cholesterol, heart disease, diabetes, cancer, and so on.23 Quercetin is an acidic drug, and thus its solubility increases with pH. Polymer science has great potential to develop novel drug delivery systems, particularly those capable of controlled release.24,25 Hydrophilic polymers such as PVP, polyvinyl alcohol, polyethylene glycol and poly(ethylene oxide) have been widely explored as carriers of poorly water soluble drugs, with the aim of developing new types of SDs.26–28 In this work, PVP, one of the most widely used polymers in pharmaceutics, was selected as filament-forming matrix for nanofiber preparation.27,28
Two syringe pumps (KDS200 and KDS100, Cole-Parmer, Vernon Hills. IL, USA) and a high-voltage power supply (ZGF 60 kV/2 mA, Shanghai Sute Corp., Shanghai, China) were employed in electrospinning. A homemade concentric spinneret was used to conduct both single fluid (adjusting the core or shell fluid flow rate to zero mL h−1) and coaxial electrospinning processes. This spinneret was prepared by inserting a small stainless steel tube (27G, outer and inner diameters are 0.42 and 0.21 mm respectively) into a larger stainless steel tube (18G, outer and inner diameters of 1.25 and 0.84 mm). The inner tube protrudes 0.2 mm from the outer tube.
Experiments were recorded using a digital video recorder (PowerShot A490, Canon, Tokyo, Japan) under 11× magnification. After initial optimization, the applied voltage was fixed at 12 kV, and the nanofibers collected on aluminum foil at a distance of 15 cm. All other parameters are listed in Table 1. The products were dried for at least 24 h at 40 °C under vacuum (320 Pa) in a DZF-6050 electric vacuum drying oven (Shanghai Laboratory Instrument Work Co. Ltd, Shanghai, China) to facilitate the removal of residual organic solvent and moisture. They were then stored in a desiccator before characterization was undertaken.
No. | Electrospinning process | Fluid flow rate (mL h−1) | Morphology | Size (μm) | |
---|---|---|---|---|---|
Shella | Core | ||||
a The shell fluid consisted of 8.0 g of PVP K60 and 1.40 g citric acid monohydrate in 100 mL ethanol.b This core fluid consisted of 8.0 g of PVP K60, 0.40 g sodium hydroxide, and 2.5 g quercetin in 100 mL water–ethanol (50/50 v/v).c Core fluid consisted of 8.0 g of PVP K60, 0.40 g sodium hydroxide, and 5.0 g quercetin in 100 mL water–ethanol (50/50 v/v). | |||||
F1 | Single fluid | — | 1.0b | — | — |
F2 | Single fluid | 1.0 | — | Nanofibers | 0.63 ± 0.11 |
F3 | Coaxial | 0.5 | 0.5b | Nanofibers | 0.74 ± 0.18 |
F4 | Coaxial | 0.5 | 0.5c | Nanofibers | 0.76 ± 0.22 |
Transmission electron microscope (TEM) images of the core–shell nanofibers F3 and F4 were recorded on a JEM 2100F field-emission instrument (JEOL, Tokyo, Japan). Samples for TEM were prepared by fixing a lacey carbon-coated copper grid directly onto the collector and electrospinning onto it.
The topographies of raw quercetin powder and fibers F3 and F4 were observed under cross-polarized light using an XP-700 polarized optical microscope (Shanghai Changfang Optical Instrument Co. Ltd, Shanghai, China).
In vitro dissolution tests were carried out according to the Chinese Pharmacopoeia, 2010 ed. Method II, a paddle method, was performed using a RCZ-8A dissolution apparatus (Tianjin University Radio Factory, Tianjin, China). Formulations containing equal amounts of quercetin (i.e. 30 mg raw powder, 244 mg of fiber F3 and 137 mg of F4) were placed in 900 mL of physiological saline (PS, 0.9 wt%) at 37 ± 1 °C. The instrument was set to stir at 50 rpm, providing sink conditions with C < 0.2Cs. At predetermined time points, 5.0 mL aliquots were withdrawn from the dissolution medium and replaced with fresh medium to maintain a constant volume. After filtration through a 0.22 μm membrane (Millipore, Billerica, MA, USA) and appropriate dilution with PS, the samples were analyzed at λmax = 371 nm using a UV/vis spectrophotometer (UV-2102PC, Unico Instrument Co. Ltd., Shanghai, China). The cumulative amount of quercetin released was calculated from the data obtained with a predetermined calibration curve. Experiments were carried out six times, and the cumulative percent released reported as mean values ± S.D.
Sharing characteristics of both electrospraying and conventional solution dryspinning, electrospinning can convert the working solutions into solid materials extremely rapidly, often on the time scale of 10−2 s.29,30 Electrospinning is thus an appropriate method for preparing nanocomposites.31 Coaxial electrospinning can duplicate the concentric structure of the spinneret into the nanoscale. The components in the shell and core fluids are propagated almost exclusively into the shell and core parts of the fibers. Electrospinning is also able to ‘freeze’ the drug molecules into a state comparable to a liquid form. This can be very useful to prevent phase separation or re-crystallization of drug.
When the flow rate of the shell fluid was adjusted to 0 mL h−1, single fluid electrospinning of the core solution occurs. This process is depicted in Fig. 2d: the fluid behaviour is very typical, exhibiting a Taylor cone, followed by a straight jet and then a bending and whipping process. Single fluid electrospinning of the shell solution alone and co-axial electrospinning of the shell and core solutions also generated these typical fluid behaviours. However, there are several differences between them, which include: (1) the Taylor cone of the core fluid when spun alone was brown in colour, while that of the shell fluid alone was transparent. The compound Taylor cone in the coaxial process exhibited a yellowish-black colour, and the core solution is seen to be well encapsulated by the shell; (2) the straight fluid jets had different lengths: the core and shell fluids spun alone had lengths of 2.7 mm and 9.4 mm, respectively. Their combination in the coaxial process led to a jet of an intermediate length, 2.8 mm. (3) The fiber mats of F2 and F3 had a white colour, whereas those of F1 had a slight brown colour. This indicates that the quercetin-containing core was well encapsulated by the shell part in the core–shell F3 fibers.
After drying, the mats of F2, F3 and F4 could be easily peeled from the aluminium foil. However, F1 was strongly bound to the foil and could not be removed easily. This suggested that the solvent in the core fluid (most probably the water) did not fully evaporate during the electrospinning process.
Fig. 4 shows TEM images of the coaxial fibers F3 and F4. Both have clear core–shell structures, with the core and shell segments of each having similar sizes (the cores of both are estimated to be 460 nm and the shells 130 nm and 140 nm for F3 and F4, respectively). No particles could be discerned in the core of F3, suggesting a homogeneous structure (Fig. 4a). However, with the increased drug content of F4, solid phase separation was observed occasionally, as depicted in Fig. 4b. These of nanoparticles presumably formed during the electrospinning process and have penetrated both into the fiber shell and out the fibers.
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Fig. 5 XRD patterns of the raw materials and fibers, and cross-polarized light observations of quercetin and F3 and F4. |
The XRD pattern of citric acid monohydrate also displays many Bragg reflections, demonstrating its existence as a crystalline material. The PVP diffraction pattern shows a diffuse background pattern with two diffraction halos, as expected given that it is an amorphous polymer.
The fibers F1 to F4 exhibit none of the characteristic reflections of the starting materials; instead their patterns comprise the diffuse haloes typical of amorphous materials. The combined XRD and light microscopy results clearly demonstrate that quercetin exists in an amorphous form in the fibers, losing its original crystalline nature. There is no evidence of crystalline material from the nanoparticles observed with F4; this might be because the amount is too small to be detected by XRD, or the nanoparticles may also be amorphous.
Compatibility among the components is very important for producing stable SDs with high quality. Often second-order interactions such as electrostatic interactions, hydrogen bonding, and hydrophobic interactions are desired for improving compatibility. The molecular structures of the main components used in this work are given in Fig. 6. Quercetin and citric acid molecules possess free hydroxyl groups which could act as potential proton donors for hydrogen bonding. PVP can act as a proton acceptor due to the presence of numerous carbonyl groups in its molecules, which result in a characteristic peak at 1671 cm−1 in its FTIR spectrum (Fig. 6). Therefore it can be postulated that hydrogen bonding should occur within the nanofibers, both in the inner core and in the outer shell.
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Fig. 6 ATR-FTIR spectra of the raw materials and fibers, and the molecular structures of PVP, quercetin and citric acid. |
Quercetin has a characteristic peak of –CO groups at 1664 cm−1 and the three peaks of benzene rings : two main peaks at 1610, 1521 cm−1, and a small peak between these. However, all these peaks were absent in the spectra of the nanofibers F1, F3 and F4. Only a single broad peak at 1653, 1658 and 1658 cm−1 can be identified for them, respectively, which shows a slight red shift compared to the spectrum of pure PVP (Fig. 6). Additionally, almost all peaks in the fingerprint regions of quercetin have shifted, decreased in intensity, or totally disappeared in the nanofibers' spectra. The above-mentioned phenomena suggest that hydrogen bonding occurs between the PVP carbonyl group and the hydroxyl group of the quercetin molecules in nanofibers F1 and the core parts of nanofibers F3 and F4.
Citric acid has three characteristic peaks of –CO groups at 1756, 1724 and 1688 cm−1 resulting from different stretching vibrations of carbonyl groups in the raw crystalline material (Fig. 6). However, only two characteristic peaks appeared in the spectra of nanofibers F2, F3 and F4. One peak at 1727, 1724 and 1728 cm−1 cm−1 in the spectra of nanofibers F2, F3 and F4, respectively, is attributed to the stretching vibrations of free carbonyl groups in the loaded citric acid molecules. The other peak at 1653, 1658 and 1658 cm−1 suggests that hydrogen bonding occurs between the PVP carbonyl group and the hydroxyl group of the citric acid molecules in nanofibers F2 and the shell parts of nanofibers F3 and F4. The peak at 1658 cm−1 of nanofibers F3 and F4 is thought to be superposition of their core and shell FTIR responses.
PVP compounds are excellent auxiliaries for the manufacture of effective solid solutions and dispersions by traditional methods; it has been reported they can enhance the dissolution rates of over 140 poorly water-soluble drugs, and they often exhibit strong ability to inhibit crystallization of dispersed drugs.32,33 Here, quercetin molecules, by interacting with the polymer PVP, are less likely to form the dimers which are essential for formation of a crystal lattice. This should in turn enhance the stability of these structural nanoproducts for preservations.
Since quercetin has a UV absorbance peak at λmax = 371 nm, the amount of quercetin released from the fibers is easily determined by UV spectroscopy using a predetermined calibration curve: C = 15.95A − 0.0017 (R2 = 0.9997), where C is the quercetin concentration (μg mL−1) and A is the solution absorbance at 371 nm (linear range: 2 μg mL−1 to 20 μg mL−1).
The in vitro drug release profiles of F3, F4 and the raw quercetin powder (particle size smaller than 100 μm) are provided in Fig. 7c. The core–shell nanofibers F3 and F4 exhibited extremely rapid release of the incorporated quercetin, freeing all the drug within one minute. In comparison, the crude quercetin particles dissolved slowly, only reaching 28.9% release in one hour. Although the nanofibers F3 and F4 had different weights and different diameters, they were able to release all the incorporated drugs at similar speeds, within one minute. This suggests that the amorphous state of quercetin in the core–shell SDs played a dominant role during the in vitro dissolution processes, letting the drug synchronously dissolve with the polymer matrix through an erosion mechanism. Additionally, the final release amounts of quercetin from the core–shell nanofibers F3 and F4 were 30.2 ± 1.3 mg and 30.1 ± 1.1 mg, respectively, almost equivalent to the calculated value, indicating no drug loss during the coaxial electrospinning processes.
Accelerated dissolution of drugs, particularly those with poor water solubility, is highly sought after to enhance their pharmaceutical applications.20,21,34 The high surface area, narrow diameters and high porosity of electrospun fiber mats have been explored for different types of applications where rapid onset of action is required.10,35 This work opens a route for developing fast dissolving drug delivery systems. The AB-SDs of quercetin produced here could be further processed into fast disintegrating membranes for sublingual drug delivery or capsules for oral administration. It should be noted that, because quercetin is fragile under basic conditions,36 its chemical and physiological stability, and the physical stability of AB-SDs, should be systematically investigated before the development of commercial products.
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