Diego G. Dupouy*,
Ata Tuna Ciftlik,
Joan Teixidor and
Martin A. M. Gijs
Laboratory of Microsystems 2, École Polytechnique Fédérale de Lausanne, CH-1015 Lausanne, Switzerland. E-mail: martin.gijs@epfl.ch; Fax: +41 21 693 59 50; Tel: +41 21 693 67 61
First published on 26th September 2014
A large number of lab-on-a-chip applications use fluorescence for quantifying biological entities. In such applications, incorporation of a stable on-chip fluorescent reference source would be highly desirable in order to compensate for instrumental parameter variations, like for example non-constant illumination intensity over time. In this study, we exploit Parylene C that is used as a bonding layer material in a microfluidic chip. We first show programming of intermediate Parylene C bonding layer fluorescence (iPBLF) and its characterization as a function of the ultraviolet (UV) dose and Parylene C thickness. This technique requires no additional steps in the fabrication of the microfluidic chip and the fluorescence reference zones can simply be incorporated by local exposure to UV light after fabrication. Next, we demonstrate a fluorescence-based analyte concentration and flow-rate measurement in a microfluidic channel, under changing experimental conditions of illumination intensity and taking different microscope objectives. Sensing is realized by analyzing programmed reference and channel images by straightforward data handling using an open-source image processing tool. We anticipate that the demonstrated method will be a key technique allowing low complexity and reliable quantitative fluorescent measurements, for example in point-of-care and mobile diagnostic applications, where intensity calibration can present a major challenge.
Therefore, if incorporation of a fluorescent on-chip reference next to the measurement point could be realized, this would be an ideal solution for fluorescent lab-on-a-chip applications. Firstly, this would not only prevent removing the sample to acquire the reference image but also would enable numerous analyses where the comparison to the reference is required in real time. Next, read-out of such reference could also immediately correct for temporal variations, like blinking in the intensity of the light, and hence can render each data point comparable, both during the course of a single experiment and when studying multiple samples. Finally, such mobile diagnostic applications could be run on any image reader without relying on the user for the calibration.
A number of methods that integrate an on-chip fluorescent reference by making use of external materials and additional fabrication steps have been presented in the literature. For example, in one study, Hoi et al. incorporated colloidal crystals inside a microchannel system and used them as a reference wavelength calibration line for online optical analysis.17 However, this approach increases the cost and complexity of devices, by introducing non-standard materials and additional steps in the fabrication protocol. Moreover, placement of the reference to a pre-defined position on the chip constitutes another challenge.
A reliable on-chip reference should (1) be located in close proximity to the sample so that both are exposed to the same experimental conditions, (2) be deterministically written prior to the assay and (3) show both time and illumination stability under the experimental conditions chosen for the fluorescent assay. Previously, we have demonstrated Si–Pyrex wafer bonding using Parylene C as an intermediate bonding layer to create high pressure-resistant microfluidic channels.18,19 In a recent study, we used the fluorescence of the intermediate Parylene C bonding layer to locally store binary data on-chip by illuminating with UV or green light.20 The autofluorescence of Parylene C films has been previously studied.21 However, the behaviour of iPBLF showed to be significantly different, mainly due to the changes in the polymeric structure during bonding and the absence of oxygen reaching the material in vacuum-like conditions. We also demonstrated that the autofluorescence signal from the Parylene C layer could be employed to recover a bleached fluorescent signal.22 The major advantage of this method relies on the possibility to modify the fluorescence of an existing structural layer just by illuminating with UV light after fabrication, with no additional materials or steps. In addition, a standard mask aligner is sufficient to assure printing of fluorescent references on all devices of a wafer. While this method is also highly promising for incorporation of a quantitative fluorescence reference on-chip, the demonstrated programming technique only showed how to program the fluorescence to define a high and low intensity level, as required by digital information storage. Printing of a quantitative fluorescent reference, on the other hand, requires more precise programming of iPBLF at different wavelengths, and, for reproducibility of the process, the absolute illumination dose required to achieve a specific fluorescence, as well as the Parylene C thickness should be exactly controlled.
In this paper, we first study in detail the iPBLF programming process using UV illumination, for different Parylene C layer thicknesses and at multiple positions on a chip. Then, we print on-chip references nearby a microfluidic channel containing fluorescent molecules, and demonstrate that, using the reference, we can correct for externally induced fluctuations of the fluorescent signal, as originating from variations in the intensity of the lamp, or the magnification and numerical aperture of the objective. Importantly, the reference is realized by printing a fluorescent pattern using high power UV light. The low power light used subsequently to read out the fluorescent signal from our analyte will not impact on the fluorescence of the pattern, so that the latter is a true on-chip reference allowing quantitative analysis. Moreover, we show that this technique can also be used to determine the flow rate in a microfluidic channel, in which a fluorescent dye is transported.
Fig. 1A shows the layout of the microfluidic chip we have used in our experiments: it contains a microfluidic channel with a width of 50 μm, a height of 60 μm and connected to an inlet and an outlet. The white areas represent the parts of the chip that have been etched and are without Parylene C coverage, i.e. the microfluidic channel and circular structures, which are used to homogenize the pressure distribution during bonding. Fig. 1B is a schematic cross-section of the chip along the A–A′ and B–B′ profiles of Fig. 1A, also showing that the inlet and outlet are etched from the backside of the wafer. A polymethyl methacrylate (PMMA) holder was used as interface with the microfluidic chip via o-rings. Commercial fluidic connectors (IDEX Health & Science, WA, USA) were used to connect the system to a neMESYS low-pressure syringe pump (Cetoni GmbH, Germany) for flowing the liquids through the microfluidic channel.
Filter set (ex/em color) | Excitation (nm) | Emission (nm) | Corresponding dyes |
---|---|---|---|
a BP: band-pass, LP: low-pass, DAPI: diamidino-phenylindole, BFP: blue fluorescent protein, GFP: green fluorescent protein, FITC: fluorescein-isothiocyanate, AF: AlexaFluor®(Molecular Probes, Invitrogen). | |||
UV/blue | BP 310–390 | LP 420 | DAPI, BFP, AF 350 |
Blue/green | BP 450–490 | BP 515–565 | FITC, AF 488, GFP |
In order to characterize in detail the fluorescence reference printing process, we performed several cycles of 60 s illumination steps nearby a previously printed standard and observed them in the UV/blue and the blue/green channels. A reference corresponds to the area ΩR in Fig. 2. The intensity of the light and the exposure time used for observation, were chosen such as to provide a significantly lower observation dose, compared to the illumination dose to avoid any alteration of the fluorescence of the standard and reference during observation. The printing experiments resulted in images as the one shown in Fig. 2. The induced fluorescence, Iexc/em, read at any instant t, is calculated using the mean value of the pixel intensity from the different regions of interest from the obtained images, as described below.
First, we extract the mean pixel values of the i pixels pi in each domain:
1. pi ∈ ΩR, where ΩR is the reference region, from which the extracted mean signal is pR(t).
2. pi ∈ ΩSTD, where ΩSTD is the standard region, from which the extracted mean signal is pSTD(t).
3. pi ∈ ΩB, where ΩB is the background region without any Parylene C, from which the extracted mean signal is pB(t).
4. pi ∈ ΩP, where ΩP is the non-illuminated region of Parylene C, from which the extracted mean signal is pP(t).
The corrected induced fluorescence of the reference region is then calculated as follows:
![]() | (1) |
This method employed to calculate Iexc/em allows us to compare the induced fluorescence in the region ΩR with respect to the autofluorescence of the non-illuminated Parylene C area (ΩP). If only autofluorescence would be present (no printing is done), eqn (1) is equal to one. To obtain the exact instantaneous illumination dose for a given time t, correcting for eventual fluctuations in time of the lamp intensity, we use following expression:
![]() | (2) |
The second factor of eqn (2) corrects for the time variations in the lamp intensity by comparing the signal in the standard area ΩSTD at every moment in time with the one at the beginning of the experiment. In this manner, by measuring the power of the lamp at the t = t0, we could deduce the dose across the whole experiment. If the excitation intensity does not change over the time of duration of the experiment, the second factor simply becomes 1. The total dose is simply obtained by integrating the instantaneous doses over the duration of the experiment.
In order to see the effect of a long-term illumination and to extract data from different exposures, we programmed the microscope to illuminate the sample for fixed periods Δt of 60 s and to acquire the images in the different excitation/emission channels at every interval. We also set a mosaic acquisition experiment to perform the same illumination-observation sequence in six different positions of the chip, so as to reproduce the characterization several times. The same steps were repeated for 2, 5 and 10 μm thicknesses of the Parylene C intermediate bonding layer. The resulting induced fluorescence values, as calculated using eqn (1) and (2), are shown separately for the UV/blue (Fig. 3A) and for the blue/green (Fig. 3B) channels.
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Fig. 3 Characterization of the iPBLF in the reference area (ΩR) under long-term illumination with UV for a 2, 5 and 10 μm thick layer of Parylene C. The Iexc/em(t) curves are obtained from the raw data by using eqn (1) and (2) (A) observation in the UV/blue channel, showing a fast increase in the signal, followed by a slower decay. (B) Observation in the blue/green channel, indicating an increase in the signal followed by a decay, however with a less strong dependence on the dose than the curve of (A). |
Concerning the UV/blue channel, the general observed trend consists of a fast increase of the induced fluorescence followed by a peak and a slower decay. In the case of 2 μm thickness, a maximum is reached at a total dose of 1050 J cm−2, earlier than for the thicknesses of 5 and 10 μm, which show peak values at 1350 and 1450 J cm−2, respectively. Considering that for a thicker layer, more fluorescent material is available, this result is expected. On the contrary, the value of the intensity of the peaks does not follow the same order: the maximum value of IUV/blue for 2, 5 and 10 μm are 2.51, 3.23 and 2.77, respectively. We believe that the reason for this relies on the depth of focus of the objective we used to illuminate the Parylene C. The depth of focus (DOF) of the objective determines the volume where the light is focused and, thus, where the intensity is at the maximum. The DOF can be calculated as:
![]() | (3) |
Fig. 3A indicates the fast initial generation of a fluorescent compound in the UV/blue excitation/emission channel as a function of the UV total writing dose, followed by a slower decay as typically observed during bleaching of a fluorophore. Fig. 3B shows the fluorescence observed in the blue/green excitation/emission channel as a function of the total dose, also revealing an increase in the signal followed by a decay, however with a less strong dependence on the dose than the curve of Fig. 3A. This behaviour is further discussed in the ESI (see Fig. S1†).
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Fig. 4 Fluorescent image of the microfluidic channel and the on-chip reference, observed in the blue/green channel. The fluorescent signal of the solution flowing in the channel is obtained from the pixels in the area ΩS and is referenced to the pixels of the area ΩR by using eqn (4). |
1. pi ∈ ΩS, where ΩS is the sample region from which the extracted mean signal is pS. This region is where the liquid sample to be analysed is located.
2. pi ∈ ΩR, where ΩR is the reference region, from which the extracted mean signal is pR.
3. pi ∈ ΩP, where ΩP is the non-illuminated region of Parylene C from which the extracted mean signal is pP. This region is used to evaluate the autofluorescence of the background.
The induced fluorescence is then calculated as follows:
![]() | (4) |
With eqn (4) we calculate the intensity of the sample under analysis with respect to the intensity of the reference dot. Note that, in this experiment, there is only ‘observation’ of the fluorescence and no UV ‘illumination’. The latter was needed only for printing of the on-chip reference. Moreover, as we performed the fluorescent observation experiments in the stationary flow regime, we do not consider the time depence of eqn (4).
Once the stationary flow conditions were achieved (we start the experimental observation for safety at least 2 minutes after starting the flow), we acquired an image like the one shown in Fig. 4 in the blue/green channel. We repeated the same experiments at different dilutions, the highest antibody concentration being 123 μg mL−1. In order to compare the results obtained from the experiment under different external conditions, we ran the same set of experiments varying the excitation intensity (100, 50 and 25%) and the objectives used to acquire the images (20× and 10×). We then compared the intensity of the signal in the region ΩS with and without making use of the reference dot. In the case in which no referencing was performed, the values of pS were directly plotted against the normalized concentration (normalized by the highest value) of the antibodies (Fig. 5A). However, when the signal obtained from the identical sample set was processed with eqn (4), correcting the values with respect to the reference dot, a single linear plot (Fig. 5B) was obtained, independent of the imaging parameters. This clearly demonstrates the efficiency of the on-chip programmed quantitative iPBLF reference in calibrating fluorescence intensity measurements.
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Fig. 5 Measurements of the fluorescent signal from a solution of FITC-labelled antibodies flowing in the microfluidic channel. The relative lamp power (P) and the objective magnification (M) are represented as follows: ![]() ![]() ![]() ![]() ![]() ![]() |
v(x) = k(w − x)x | (5) |
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Fig. 6 Measurements of the fluorescent signal from a solution of FITC-labelled antibodies flowing in the microfluidic channel under bleaching conditions (slow flow rate) with blue light. (A) Fluorescent image of the microfluidic channel and the on-chip reference, observed in the blue/green channel. The fluorescent signal of the solution flowing in the channel is obtained from the pixels along the profile A–A′ and is referenced to the area ΩR by using eqn (4). (B) Values of Iblue/green across the profile A–A′ for the flow rate Q taking the values of 20, 15, 10, 8, 6, 4, 2 and 1 nL s−1, respectively. (C) The integrated intensity (area under the curve) across the channel, Ablue/green, as a function of Q−1 for two antibody concentrations (the 1/100 dilution corresponding to a concentration of 123 μg mL−1). |
In order to find a relationship between the fluorescent intensity observed in the channel and the flow rate applied, we integrated Iblue/green across the width of the channel: . The area Ablue/green(y) under the curve obtained with this calculation represents the overall fluorescent intensity that results from the molecules that were still unbleached with blue light at a given y-position. In Fig. 6C, we plotted the integrated signals Ablue/green against the inverse of the flow rate Q−1. The reason for this choice is that Q−1 gives a ‘mean’ time that the antibodies have spent under illumination, during which bleaching can occur. We also plotted the experimental results obtained when flowing the antibodies with a dilution of 1/200. We can clearly observe that there is a linear dependence of Ablue/green with respect to Q−1. Hence the measured value of Ablue/green can be used to determine the flow rate, once calibration of the curve is done by applying a known flow rate for a given fluorescent molecule concentration.
Fig. S2(A and B) of the ESI† presents a 3D plot showing the observed fluorescent intensity of the chip, including the reference dot and the microfluidic channel, for a flow rate of 20 nL s−1 and 4 nL s−1, respectively. It shows that, while the intensity of the reference dot does essentially remains constant, the fluorescent intensity in the channel is observed to be clearly affected by the bleaching of the fluorophores.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c4ra08982k |
This journal is © The Royal Society of Chemistry 2014 |