Yu-Qiao Zhang,
Bo-Ping Zhang* and
Li-Feng Zhu
School of Materials Science and Engineering, University of Science and Technology Beijing, No.30 Xueyuan Road, Haidian Zone Beijing, Beijing 100083, China. E-mail: bpzhang@ustb.edu.cn; Fax: +86-10-62334195; Tel: +86-10-62334195
First published on 4th November 2014
Controllable synthesis of uniformly disk-shaped CuS nanostructures with a narrow size distribution was realized by a low-temperature (150 °C) solvothermal process using polyvinyl pyrrolidone (PVP) as the surfactant. Monodispersed nanodisks of pure CuS phase with an average diameter of ca. 500 nm could be obtained at a specific S/Cu molar ratio (xS/Cu) of raw materials, which was revealed to affect the phase structure and morphology of the product but the influence of PVP content (xPVP) is limited. The CuS nanodisks have a broad absorption in the visible region and superior photocatalytic performances for the degradation of RhB whose decomposition rate reaches 93% in 2 h, indicating a potential application in the field of wastewater treatment.
As an important transition-metal nanocrystalline chalcogenides and p-type semiconductor, CuS is one of the most intensively studied materials owing to its unusual electronic, optical, and other physical and chemical properties,26–29 and has great potential in a wide range of applications such as optical filters and superionic materials,30 solar controller and solar radiation absorber,31 high-capacity cathode material in lithium secondary batteries,32 superconductor at low temperature,33 and thermoelectric materials.34 CuS nanoparticles with various morphologies, such as urchin-like structures,35 nanoribbons,36 nanowires,37 microtubes,38 nanoflowers39 and hollowspheres,40,41 have been synthesized via various approaches like solventless and solution thermolysis, sacrificial templating, solution phase reactions, hydrothermal or solvothermal method, ultrasonic and microwave irradiation, template-assisted methods, microemulsion, electrodeposition and chemical vapor deposition,42 many of which have shown prominent photocatalytic performances. Although most researches are mainly concerned with the synthesis of CuS with various stereoscopic structures, few investigations are focused on the controllable synthesis of two-dimensional nanostructures like nanodisks or nanoplates. In this work, we reported a simple and practical strategy for the controllable synthesis of a novel CuS two-dimensional microstructure composed of uniform nanodisks via a facile one-step solvothermal process at 150 °C for 2 h employing PVP as the surfactant. The phase, morphology evolution and optical properties were investigated with a special emphasis on the effects of S/Cu molar ratio (xS/Cu) of raw materials and PVP content (xPVP).
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Fig. 1 XRD patterns (A) and FESEM images (B–D) of samples prepared at different xS/Cu with a fixed xPVP of 0.4 g. (a and B) xS/Cu = 1; (b and C) xS/Cu = 2; (c and D) xS/Cu = 4; (d and E) xS/Cu = 8. |
In this experiment, as Cu(NO3)2 and CS(NH2)2 were introduced to the solution, a relatively stable complex [Cu(CS(NH2)2)x](NO3)4 was initially formed in ethanediol at room temperature as described in eqn (1) and (2).
2Cu2+ + 2CS(NH2)2 → 2Cu+ + C2S2N4H6 + 2H+ | (1) |
xCS(NH2)2 + 4Cu+ → [Cu4(CS(NH2)2)x](NO3)4 | (2) |
When xS/Cu = 1, the formation of CuSCN may be due to that NO3− ion is a better electron scavenger than other ions and can capture electrons (e−) released by the reducing agent (CS(NH2)2). The free NO3− ions could accept e− from CS(NH2)2 ions inducing the isomerization of CS(NH2)2 into ammonium thiocyanate (NH4SCN) during the solvothermal process and NH4SCN can further react with Cu+ ions into CuSCN.43 The reaction process can be depicted through the following eqn (3) and (4):
![]() | (3) |
Cu+ + NH4SCN → CuSCN↓ + NH4+ | (4) |
In the case of xS/Cu ≥ 1, the complex [Cu(CS(NH2)2)x](NO3)4 was also initially formed in ethanediol at room temperature as described in eqn (1) and (2). However, the isomerization of CS(NH2)2 into NH4SCN during the solvothermal process and the formation of CuSCN reacted between NH4SCN and Cu+ ions in eqn (3) and (4) would be disturbed as the increase of CS(NH2)2 in the system. When the reactive temperature was raised to a moderate solvothermal degree of ca. 150 °C, the excess CS(NH2)2 induces Cu+ into Cu2+ during its release of S2− which reduces the reactive opportunity of Cu+ ions with NH4SCN into CuSCN (eqn (4)). Both further facilitate the formation of CuS phase as depicted speculatively in eqn (5):
[Cu4(CS(NH2)2)x](NO3)4 → CuS↓ | (5) |
Hence, the increase of CS(NH2)2 in the system also leads to the relative decrease of free Cu2+ and/or Cu+ ions during the product precipitation process, which will lower the supersaturation of precursor solution to reduce the nucleation rate of CuS particles and promote the growth of the particles into the micrometer size regime.44 Consequently, CuS particles tend to grow into larger structures in the case of higher xS/Cu. The detail mechanism for the formation of different morphologies still needs further investigation.
Apart from changed phase pattern in Fig. 1A, obviously different morphologies are noticed in the synthetic products depending on xS/Cu as shown in FESEM images in Fig. 1B–E. When xS/Cu is 1, the sample is mainly composed of many large irregular particles with the size of ca. 5 μm along with dispersed small ones (Fig. 1B). Besides, as shown in the inset of Fig. 1B the small ones are around 500 nm in diameter and built up by many nanoplates. As xS/Cu increases to 2, the sample is composed of many nanoparticles similar to that shown in the inset of Fig. 3B, but the average particle size shrinks to ca. 400 nm, which is attributed to the arising of second phase (CuS) in the system. When xS/Cu further increases to 4, the resultant powders grow into many uniform nanodisks with an average diameter and thickness of ca. 500 nm and 50 nm, respectively, as shown in Fig. 1D. Besides, CuS nanodisks are heaped up by many much smaller nanosheets with a concentrated particle size distribution between 400 nm and 600 nm as shown in the inset (a) and (b) of Fig. 1D, respectively. With xS/Cu increasing to 8, the nanodisks, compared with those prepared at xS/Cu = 4, thicken markedly and show a tendency of self-assembly into concaved cuboctahedral superstructures (inset of Fig. 1E), which is similar to that reported by Chunyan Wu et al.45 The novel uniformly dispersed nanodisk structure obtained at xS/Cu = 4 is rarely reported so far and from the full nitrogen sorption isotherms (see ESI, Fig. S2†) the specific surface area was evaluated to be 13.017 m2 g−1 from data points in this pressure range by the BET equation. So this novel structure may have potential applications in the field of p-type semiconductor, sensor, solar energy converter, cathode material, catalyst, optical filter, and nonlinear optical material.
In order to further understand the morphologies and nanostructures of the CuS nanodisks prepared at xS/Cu = 4 and xPVP = 0.4 g, the TEM and HRTEM (short for high resolution transmission electron) analysis were applied. As shown in Fig. 2A the nanodisk with an average diameter of ca. 500 nm is well in accordance with those provided by FESEM. Many well arranged stripes distributing on the nanodisk are also observed in which the included angle of stripes at different directions are fixed at ca. 120°. These stripe patterns are Moire' fringes which originated from the superimposition of two oblique CuS superlattices with the longer base vector in common.46 And fixed included angle (ca. 120°) indicates that the CuS grains at the same layer were well aligned making it difficult to detect the grain boundaries. So there is no obvious boundary observed in the given field of view (ca. 45 × 45 nm) of the corresponding HRTEM image in Fig. 2B. As a consequence, the HRTEM image cannot accurately reflect the average grain size of ca. 16.30 nm calculated from XRD. According to the SAED patterns (Fig. 2C) the nanodisks are polycrystalline, which further proves their self-assembling of many small CuS crystal particles. Along with a schematic sketch of the CuS unit cell shown in the inset of Fig. 2E, the HRTEM image and its FFT ED (short for fast Fourier transformation electric diffraction) pattern in Fig. 2E and D clearly show a lattice spacing of 0.19 nm, which are consistent with the distance between the {110} lattice planes of CuS phase, indicating that the CuS nuclei crystallize radially along {001} planes and further compact into nanodisk structures.
Since PVP addition played a key role on the synthesis of CuS nanodisks, the effect of the content was also studied in detail while other conditions were fixed at the typical synthesis. Fig. 3 shows the FESEM images of the as-prepared products at xS/Cu = 4 with different xPVP. As it is illustrated in Fig. 3A the PVP-free sample consists of nest-like structures which are assembled by many nanoplates with an average thickness of ca. 15 nm, whose formation mechanism has been detailedly discussed in our previous work.47 However, with the addition of PVP, great morphology changes happen to CuS nanopowders which have been converted from disordered nest-like structures to more uniform nanodisks. Despite of the variation in morphologies, all the samples show the typical XRD patterns of hexagonal CuS phase (PDF#76-1725) without any detectable trace of impurity in Fig. 3F. And the variation trends of average grain and particle sizes also have been estimated and presented in Fig. 3E. It can be found that the addition of PVP reduces both the average grain size of CuS phase and the particle size of CuS nanodisks from ca. 630 nm (xPVP = 0.1 g) to ca. 450 nm (xPVP = 0.8 g). The refined grain size is attributed to the PVP protective effect in the reaction system. PVP has a structure of a polyvinyl skeleton with polar groups, shown in formula (6):
![]() | (6) |
To investigate the formation mechanism of CuS nanodisk structures, solvothermal synthesis of nanodisks at 150 °C for different times was performed and the FESEM images and average particle sizes of resultant samples are shown in Fig. 4. During the first 30 min CuS nanodisk structures had already formed with an average particle size of 440 nm and further grew to ca. 540 nm between 30 min and 60 min. The assembling of CuS nanodisks had finished in the first 60 min of the reaction, after that there was little change to the nanodisks and the average particle size kept at 530–540 nm, which also aptly indicates the short time consuming and controllability of our synthetic method.
Furthermore, a schematic mechanism diagram related to the formation process of CuS nanodisks is proposed and displayed in Fig. 5. When Cu(NO3)2, CS(NH2)2 and PVP were introduced to the solution [Cu(CS(NH2)2)x](NO3)4 was initially formed in ethanediol at room temperature. During this process PVP uniformly dispersed around the complex without reacting with it since no change such as precipitation or color change happened to the solution after adding PVP. When the reactive temperature was raised to a moderate solvothermal degree of ca. 150 °C the as-formed complex decomposed into CuS nuclei whose reaction equations have already been depicted in eqn (1), (2) and (5). Driven by the characteristic of hexagonal structure of CuS, the as-formed CuS nuclei then aggregated together and recrystallized into plate crystals with many PVP molecules adsorbed on the surface functioning as potential crystal face inhibitors in the system which benefit the formation of oriented nucleation.50 Owing to the minimization of surface free energy in this system, the as-formed plate crystals would further aggregate with each other into nanodisks.51 As shown in Fig. 3A–E, the downward tendency of the particle size with further addition of PVP can be ascribed to the “coating effect” of PVP, in which the excess PVP forms coating layers on CuS nanodisks that inhibit the further grains aggregation.
The optical absorption properties of the as-prepared nanopowders were investigated with an emphasis on their morphologies and phase structures. Fig. 6A shows the optical absorption spectra of nanopowders prepared at different conditions. When xS/Cu = 1, the CuSCN particles' (sample a) absorption peaks are mainly located at 300 nm and 830 nm which are within the ultraviolet and infrared regions belonging to the intrinsic band-gap absorption of CuSCN. As xS/Cu rises to 2, apart from the absorption peaks remaining at 300 nm, the peak in infrared region exerts a red-shift to 800 nm which is attributed to the appearance of CuS phase in mixture of CuSCN and CuS (sample b). As to CuS nanodisks, CuS concaved cuboctahedral superstructures and CuS nest-like structures (samples c–e), because they are composed of CuS phase which has been shown in the XRD patterns, their absorption peaks exert intrinsic band-gap absorption of CuS located at 370 nm and 650 nm. Besides, the CuS concaved cuboctahedral superstructures (sample d) and CuS nest-like structures (sample e) have stronger absorptions in the visible region which result from cavity-mirror effect of CuS hierarchical structure as shown in the inset of Fig. 6A. When the wavelength of light is close to the size of cavities, photoabsorption can be enhanced by reflected many times among the nanoplates which serve as “mirrors”. In our case, CuS superstructures with a size of ca. 1 μm serve as excellent light-cavity mirrors of visible light, which leads to a great enhancement of the reflection and absorption ability for light.52,53 According to optical absorption spectra, all the samples composed of CuS phase have spectral responses in visible-light region indicating a potential in utilization of visible light during photocatalytic process.
To further understand the behavior of the optical absorption, the energy band gap (Eg) was estimated based on Tauc equation: αhυ = A(hυ − Eg)m/hυ, where m is an index which determines the type of optical transition (m = 2 and 1/2 corresponding to indirectly allowed and directly allowed, respectively), and A, Eg and hυ are a constant, the optical band gap energy and the incident photon energy, respectively. When m = 2, Eg is negative by extrapolating the linear region of the curve to the hυ axis where (αhυ)2 = 0 (not shown here), while Eg could be calculated as 2.03 eV, 2.19 eV, 1.75 eV, 1.54 eV and 1.64 eV for the CuSCN particles (a), mixture of CuSCN and CuS (b), CuS nanodisks (c), CuS concaved cuboctahedral superstructures (d) and CuS nest-like structures (e), respectively, as shown in Fig. 6B, by the same approach as m = 1/2, which confirms CuS and CuSCN are all direct band gap semiconductors.
The photocatalytic activities of the as-prepared samples were evaluated by measuring the degradation of RhB in an aqueous solution under visible light and the time-dependent absorption spectra of RhB solutions under visible light illumination in the presence of different photocatalysts are first shown in Fig. 7A–E. As can be seen from the five spectra, the absorbance of RhB in CuSCN and CuSCN/CuS suspensions changes slowly and only ca. 45.54% and 50% of RhB are degraded in 120 min (Fig. 7A and B). This is due to the wide Eg and low photocatalytic activity of CuSCN phase, but it is obvious that the arising of CuS phase in CuSCN system can to some extents improve the photocatalytic performance of mixed-phase nanopowders. This enhanced performance may be ascribed to the formation of heterostructure between CuS and CuSCN, which can reduce the electron–hole (e−–h+) combination rate. However, nanodisks with a CuS phase show a sharp decrease in RhB absorption at 553 nm in the photodegradation, indicating an excellent photocatalytic performance which can degraded 93.23% of the RhB solution in 120 min (Fig. 7C). CuS self-assembled superstructures show a slightly lower the degradation rate of RhB than that of the nanodisks reaching 85.65% in 120 min (Fig. 7D). This can be ascribed to the increased particle size which can extend the distance for photoinduced e−–h+ to travel to the surface of the particles resulting in an increase of combination rate.16 As CuS phase changes to nest-like structure the photocatalytic activity continues to decline, only 58.88% of RhB are degraded in 120 min (Fig. 7E). This is due to the fiercely growing particle size of samples which can lead to a lower absorption rate of RhB molecules to the photocatalysts, so as to exert an inferior absorption behavior during the dark treatment (curve e) as shown in Fig. 7F.
The photocatalytic activities of different catalysts in the degradation of RhB under visible light irradiation are compared in Fig. 7F. It can be clearly found that the blank group (f) in which only 0.2 mL of H2O2 were added shows the lowest photocatalytic activity and only 37.84% of RhB can be degraded in 120 min. Besides, the introduction of the CuSCN particles (a), mixture of CuSCN and CuS (b) and CuS nest-like structures (e) only bring a slight promotion to the photocatalytic rate of RhB. However, the introduction of CuS nanodisks (c) and CuS concaved cuboctahedral superstructures (d) can improve significantly the degradation of RhB, especially CuS nanodisks which exert outstanding photocatalytic activity during the whole catalytic process indicating an excellent photocatalytic performance of CuS nanodisks.
The generally accepted major reaction steps related to the photocatalytic mechanism of CuS semiconductors are summarized by eqn (7)–(12) as well as shown in schematic illustration in Fig. 8A.
Photocatalyst (CuS) + hν → h+ (CuS) + e− (CuS) | (7) |
H2O → H+ + OH− | (8) |
e− (CuS) + O2 → ˙O2− | (9) |
e− (CuS) + H2O2 → ˙OH + OH− | (10) |
h+ (CuS) + OH− → ˙OH | (11) |
RhB + ˙OH + ˙O2− → degraded products | (12) |
When CuS sample is irradiated under visible light, e− are excited from the valence band to the conduction band of CuS particles as the absorption of photon energy is greater than or equal to Eg of CuS, leaving h+ in the same spot where the excitation of e− occurs. These photongenerated e− and h+ then transfer to the surface of CuS particles and react with oxidants and reductants, respectively. Generally, photogenerated e− are expected to be trapped by O2 in the solution to form superoxide ions (˙O2−) and/or other reactive oxygen species. The water (H2O) in RhB solution is split into hydrogen ions (H+) and hydroxyl ions (OH−), and h+ are induced to react with OH− accordingly in RhB solution to produce hydroxyl free radicals (˙OH) and other free radicals with strong oxidation.17,54 These separated reactive oxygen species and free radicals can participate in the photocatalytic reactions to decompose organic compounds such as RhB. In this study, CuS nanodisks have a two-dimensional structure which can significantly reduce the distance for photoinduced e−–h+ to travel to the surface and inhibit their recombination. Ascribed to the quantum size effect the uniform flaky units have a good adsorption rate of RhB molecules which promotes the photocatalytic reactions. So CuS nanodisks exert excellent photocatalytic performance among all photocatalysts. Furthermore, as shown in Fig. 8B, monodispersed CuS nanodisks prepared in our work also exert superior performance indicating a promising application prospect compared with CuS and commercial P25 photocatalysts reported by other researchers.55–58 In the practical application, stability is very essential, so in order to prove the stability of CuS nanodisks, XRD testing of the powders was carried out before and after the photocatalytic reaction. From the XRD patterns (see ESI, Fig. S3†), it can be found that the phase composition remains CuS (PDF#76-1725) during the reactions indicating the good chemical stability of samples in the photocatalytic process.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c4ra06274d |
This journal is © The Royal Society of Chemistry 2014 |