Mengxiong Li‡
,
Jiantong Hu‡,
Zhongxin Chen and
Hongbin Lu*
State Key Laboratory of Molecular Engineering of Polymers, Department of Macromolecular Science, Fudan University, 220 Handan Road, Shanghai, 200433, China. E-mail: hongbinlu@fudan.edu.cn; Fax: +86-21-5566 4589; Tel: +86-21-5566 4589
First published on 15th August 2014
A series of PtxCo1−x bimetallic nanoparticles (NPs) were deposited on polyethyleneimine (PEI) decorated graphene oxide (GO) by a simple co-reduction method. The PEI molecules facilitated the uniform distribution of bimetallic NPs (∼2.3 nm) on GO. PEI–GO/Pt0.17Co0.83 showed extraordinary catalytic properties: a total turnover frequency of 377.83 molH2 min−1 mol−1metal, a hydrogen generation rate of 111.28 LH2 min−1 g−1metal at 298 K, an activation energy of 51.6 kJ mol−1 and good recyclability (∼80% of the original activity after five cycles). The synergistic effect between Pt and Co, and the small size of these NPs play important roles in improving their catalytic properties. Such low-cost, recyclable bimetallic catalysts will enable many practical applications in portable devices and fuel cells.
Noble metals11,12 and non-noble metals13–15 have long been studied for the catalytic hydrolysis of AB. However, noble metal catalysts usually suffer from resource and cost limitations whereas non-noble metal catalysts only have moderate activity and stability. Compared to monometallic catalysts, much better selectivity and catalytic activity have recently been demonstrated for bimetallic catalysts.16,17 In bimetallic systems two effects are found to play important roles. The first one is the geometric effect, in which the coordination of one metal to the other provides new active sites. The other effect is the electronic effect, for which the addition of one metal alters the electron properties of the other metal because of electron transfer. It is difficult to distinguish these two effects, and both often operate synergistically.18 Because of such synergistic effects, bimetallic catalysts can show significantly greater catalytic activity than can monometallic catalysts, even at lower concentrations.19 Controlling the morphology of bimetallic nanoparticles (NPs) is important for optimizing their performance, and different structures such as core–shell structures, heterostructures and alloy structures have been designed to make the most of the bimetallic synergistic effect. The form of bimetallic systems also improves the stability of catalysts. For example, Jiang et al.20 synthesized Au–Ni@SiO2 catalysts that showed better catalytic activities than did the corresponding monometallic catalysts. Wen et al.21 prepared hexagonal NiCo–Pt nanoplate catalysts to achieve remarkably improved catalytic activities. Xu et al.22 demonstrated improved catalytic activity and recyclability of PdPt cubic NPs. These bimetallic catalysts with controlled composition, size and morphology can find practical applications for hydrolysis of AB.
It should be noted, however, that particles with high specific surface areas (SSA), such as small bimetallic NPs, have a high propensity to aggregate. To optimize their catalytic activity and recyclability, employment of a suitable support is necessary for preventing aggregation while still maximizing their SSA and thus, their catalytic activity. Graphene, a two-dimensional carbon film with single-atom thickness, has emerged as a promising candidate because of its high SSA and extraordinary properties.23,24 Also, it may interact directly with metal NPs to enhance the electron-transfer efficiency and catalytic activity.25 So far, there have been many studies dedicated to developing graphene-based catalysis.26,27 However, the size and spatial distributions of the resulting metal NPs on graphene are often not well controlled.28 To overcome this shortcoming, various organic functional polymers have been used to tune the morphology and spatial distribution of metal NPs deposited on graphene. The functional groups of the polymers can immobilize metal ions, leading to good dispersion of metal NPs after reduction.29,30 In our previous study,31 branched polyethyleneimine (PEI) was found to optimize the morphology and enhance the performance of metal NPs deposited on graphene oxide (GO), which greatly helps increase the activity of the catalyst.
In this work we have made full use of the synergistic effect between Pt and Co and the uniform dispersion of small-sized metal NPs on PEI decorated GO to significantly improve the activity and stability of catalysts. We synthesized a series of PtxCo1−x bimetallic NPs deposited on PEI–GO and examined their catalytic activity and recyclability for AB dehydrogenation. We found that their catalytic performance shows a “volcano shape” relationship with changing Pt/Co ratios. The activity of the composite catalyst at a Pt/Co ratio of 0.2, i.e., PEI–GO/Pt0.17Co0.83, was observed to be superior to all the other reported Pt-based bimetallic catalysts, exhibiting a total turnover frequency (TOF) value of 377.83 molH2 min−1 mol−1metal, a maximum hydrogen generation rate of 111.28 LH2 min−1 g−1metal at room temperature and good recyclability. Thus, this catalyst is suitable for further applications in fuel cells and portable devices.
To carry out the comparative study, the concentration of H2PtCl6·6H2O was fixed in all experiments, while changing the concentration of Co(Ac)2·4H2O to produce normalized Pt/Co ratios at 1:
1, 1
:
2.5, 1
:
5, 1
:
10 and 1
:
15. The ratio of PEI–GO to metal precursor (0.5 mg PEI–GO to 3 μmol metal precursor) was also fixed to avoid a possible influence on the deposition of NPs. This design led to the synthesis of PEI–GO/Pt0.5Co0.5, PEI–GO/Pt0.29Co0.71, PEI–GO/Pt0.17Co0.83, PEI–GO/Pt0.09Co0.91 and PEI–GO/Pt0.06Co0.94 catalysts. Monometallic PEI–GO/Pt and PEI–GO/Co were also prepared by the same method, except that a higher concentration of metal precursor was used (10 μmol for Pt and 50 μmol for Co).
As shown in Fig. 1a, the weight of GO decreased sharply at about 200 °C, which is attributed to the thermal removal of adsorbed water and parts of the oxygen-containing groups. For PEI, its very large weight loss between 300–400 °C originates from the decomposition of its polymer skeleton. By comparison, PEI–GO underwent a weight loss of about 40% in this temperature range and it was speculated that a significant amount of PEI (∼40%) was deposited on GO. In Fig. 1b, a small shoulder around 1660 cm−1 would originate from amide bonds of PEI–GO, suggesting that parts of the PEI molecules form covalent linkage with GO. XPS was utilized to identify the chemical composition of PEI–GO. In Fig. 1d the C1s core level is fitted with five Gaussian peaks at 284.6, 285.6, 286.8, 287.8 and 289.0 eV, which can be ascribed to C–C, C–N, C–O, CO and N–C
O species, respectively. The existence of a N–C
O species means that PEI molecules are confined by GO through covalent bonding interactions. It is seen that the C–N species are the major functional groups (41.4%) because of the deposition of PEI molecules after the reaction. This observation is in agreement with the N1s spectrum in Fig. 1e, where ∼80.0% of the amine groups (at 399.0 eV) are observed for PEI–GO. This large number of amine groups enables the coordination interaction between the metal ions and the amine groups, so that most of the NPs could be confined within the polymer framework during the subsequent fast reduction, and result in the uniform distribution of NPs on PEI–GO.
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Fig. 1 (a) TGA curves and (b) FT-IR spectra of GO, PEI and the PEI–GO composite; XPS spectra of (c) PEI–GO and the corresponding (d) C1s, (e) N1s and (f) O1s core levels for PEI–GO. |
TEM was then used to observe the morphology of the as-prepared PEI–GO/Pt0.17Co0.83. Fig. 2a shows the microscopic structure of PEI–GO/Pt0.17Co0.83 where obvious folds and corrugations are visible, indicating that PEI covers the GO surface.31 Fig. 2b displays numerous dark Pt and Co NPs that have been deposited on PEI–GO. They are all distributed compactly, which helps to prevent the aggregation of graphene nanosheets. Fig. 2c clearly shows the sizes of metal NPs. The size distribution of metal NPs was calculated from at least 100 NPs, which is shown in Fig. 2d. Because most of the metal ions are strongly restricted within the PEI layers (heterogeneous nucleation effect), it is hard for homogeneous nucleation to take place in the bulk solution, which results in the formation of small metal NPs (∼2.3 nm). The uniform dispersion of Pt and Co NPs on PEI–GO is also confirmed by the STEM dark field image in Fig. 2e. Because Co (Z = 27) and Pt (Z = 78) have a much higher contrast than low Z-number elements such as C, O, N, the bright spots in the dark field image reflect the location of metal NPs on PEI–GO. The corresponding elemental mapping images are shown in Fig. 2f and g, where the red spots represent Co NPs and green spots represent Pt NPs. The ratio of Pt to Co is calculated as ∼1:
4 according to Fig. 2h, which is close to the feed ratio (1
:
5). This is consistent with the speedy nucleation and growth of metal NPs (<10 s) under a strong reductant with the help of the support. Based on these results, it was concluded that Pt and Co are well dispersed in PEI–GO/Pt0.17Co0.83, and it was expected to yield an improved performance for catalytic hydrolysis of AB at room temperature. XRD patterns of PEI–GO/PtxCo1−x with different x values are shown in Fig. S1.† There are no obvious peaks in the 2θ range from 30° to 80°, indicating the amorphous character of these metal NPs.
Fig. 3a shows the volume of H2 generated using different catalysts, and also demonstrates the advantage of using PEI–GO as a support and provides evidence for the synergistic effect between the two metals. For Pt0.17Co0.83 without support, it took 9 min or more to complete the dehydrogenation. GO/Pt0.17Co0.83 showed an improved catalytic activity, completing the reaction in about 5 min. This is ascribed to the fact that GO improves the dispersion of the small metal NPs, leading to increased catalytic activity. In the absence of GO, PEI/Pt0.17Co0.83 also showed good catalytic activity, but slightly lower than that of PEI–GO/Pt0.17Co0.83. To determine the role of GO and PEI in the catalytic hydrolysis of AB, a recyclability test of PEI/Pt0.17Co0.83 was carried out, as shown in Fig. S2.† The amine groups of PEI molecules can immobilize metal ions, and can tune the size of metal NPs and increase the catalytic activity. But with PEI alone as a support, the recyclability of the catalyst is restricted, because of the aggregation and encapsulation of the metal NPs. The role that GO plays in tuning the morphology of PEI and metal NPs is important, resulting in increased recyclability and better catalytic activity. The advantage of GO compared with other carbon materials is also shown in Fig. S4.† Compared with other carbon materials such as activated carbon and multi-wall carbon nanotubes, GO is better at tuning the morphology of PEI and metal NPs. For PEI–GO/Pt0.17Co0.83, the reaction ended in about 3 min, implying a three-fold increase in catalytic activity with the addition of PEI–GO. Apparently, the uniform distribution of small metal NPs (∼2.3 nm) on PEI–GO is responsible for this enhancement because of the significantly improved accessibility of the SSAs. In addition, the synergistic effect between Pt and Co could be another key factor for the increased catalytic activity. As shown in Fig. 3b, monometallic PEI–GO/Pt and PEI–GO/Co catalysts took ∼3 min and ∼5 min to complete the dehydrogenation, respectively, even though their precursor concentrations are 20 times higher than the bimetallic counterparts. The low catalytic activity of a physical mixture of PEI–GO/Pt and PEI–GO/Co also demonstrates the existence of the synergistic effect between Pt and Co as shown in Fig. S5.†
To determine the optimal ratio of Pt/Co for PEI–GO/PtxCo1−x, a series of composite catalysts with a constant Pt content were prepared. Their catalytic activities show a volcano shaped change with increasing Pt/Co ratios, as shown in Fig. 3c and d, and reach a peak value at a Pt/Co ratio of 0.2. Further increasing the Co content ([Co]) leads to a sharp decrease in activity. It appears that when [Co] is low, the synergistic effect is not a dominating factor, but with an increase of [Co], the synergistic effect gradually becomes dominant and thus greatly improves the catalytic activity. When the Pt/Co ratio exceeds 0.2, a large amount of Co NPs may form in the vicinity of Pt NPs and result in the occurrence of some core–shell like structures. This in turn may block active surface sites of Pt NPs and decrease the catalytic activity, because the activity of Co is lower than that of Pt.43
Among our catalysts, PEI–GO/Pt0.17Co0.83 exhibits the highest catalytic activity for AB dehydrogenation, with a TOF value of 377.83 molH2 min−1 mol−1metal and a H2 generation rate of 111.28 LH2 min−1 g−1metal. This is an extremely high catalytic activity and may fulfill the application requirements for fuel cells and portable devices. Compared with other reported noble metal-based catalysts (see Table 1) and among Pt-based bimetallic catalysts, our catalyst shows the highest activity, to the best of our knowledge. It is believed that this extraordinary performance originates from the synergistic effect between Pt and Co NPs and the effect of the small size of the NPs. Next, PEI–GO/Pt0.17Co0.83 was chosen to evaluate the kinetics, activation energy and recyclability of this class of catalysts.
Catalysts | TOFa molH2 min−1 mol−1metal | Activation energy kJ mol−1 | Ref. |
---|---|---|---|
a For the core–shell structure, only the shell metals are taken into consideration of TOF, while all the metal is considered for the other structures. | |||
PEI–GO/Pt0.17Co0.83 | 377.83 | 51.6 | This study |
Ni0.33@Pt0.67/C | 166.91 | 33.0 | 34 |
Co0.32@Pt0.68/C | 147.63 | 41.5 | 35 |
PdPt cubic NPs | 50.02 | 21.8 | 22 |
Pt/CeO2/RGO | 48 | — | 36 |
Ru@Ni/graphene | 45.27 | 36.6 | 25 |
Pd@Co/graphene | 37.44 | — | 37 |
Ni16Co80/Pt4 | 30.77 | 45.7 | 38 |
Pt0.65Ni0.35 | 28.82 | 39 | 39 |
Co35Pd65/C | 22.7 | 27.5 | 19 |
RuCo/γ-Al2O3 | 12.69 | 52 | 40 |
Pt/γ-Al2O3 | 222.22 | 21 | 41 |
Pt-MIL | 211.27 | 40.7 | 42 |
Studying the kinetics of AB hydrolysis provides valuable information on what experimental factors control the rate of hydrogen generation. The effect of the amount of metal on the hydrogen generation rate was investigated by measuring the hydrolysis of 110 mM AB solution at 25 °C with varying metal concentrations (0.3, 0.6, 0.9 and 1.2 mM) while keeping other factors constant. The corresponding results are presented in Fig. 4a. The hydrogen generation rate r for different amounts of metal in the catalysts was calculated from the linear part of each curve. For clarity, a plot of ln(r) versus ln([M]) is re-plotted in Fig. 4b. It is seen that ln(r) changes almost linearly with ln([M]), and the slope obtained is 0.84, suggesting that the PEI–GO/Pt0.17Co0.83 catalyzed AB hydrolysis is nearly a first-order reaction when compared to the metal concentration. This is consistent with previous reports,44 indicating that the hydrogen generation rate is controlled by the surface reaction. Therefore, given that the apparent kinetic rate constant is proportional to the total surface area of all metal NPs,45 the increased active sites on small metal NPs (∼2.3 nm) are expected to show better catalytic performance for hydrolysis dehydrogenation of AB.
To study the effect of temperature on AB hydrolysis, a series of AB hydrolysis experiments were carried out between 15 °C and 45 °C. As shown in Fig. 5a, the hydrogen generation rate was found to rapidly increase with the increase of temperature from 15 °C to 45 °C. ln(r) versus 1/T is re-plotted in Fig. 5b, which gives an apparent activation energy of 51.6 kJ mol−1 according to the Arrhenius formula. This value is much lower than those of monometallic catalysts (e.g., 62 kJ mol−1 for Co/γ-Al2O3 (ref. 46) and 56 kJ mol−1 for Pd/zeolite47) and bimetallic catalysts (e.g., 52.7 kJ mol−1 for Ni–Ru nanocomposites48), but still higher than other catalysts reported, as listed in Table 1. This implies that our catalysts may work much better at high temperatures, which is important for those applications in portable devices and fuel cells that often require medium operating temperatures.
Excellent stability and recyclability are important qualities for a catalyst for AB hydrolysis. Fig. 6a shows the catalytic activity of PEI–GO/Pt0.17Co0.83 after several cycles. The rate of hydrogen production remained almost constant at 3 mol H2 per mol AB, but the completion time gradually increased with increasing cycles, indicating decreased catalytic activity. After the fifth cycle, the PEI–GO/Pt0.17Co0.83 still retained ∼80% of the initial catalytic activity. Fig. 6b shows the dispersion of metal NPs after the fifth cycle. There was no significant change in size and shape of the metal NPs, implying that the reduced activity was not because of the aggregation of these NPs. XRD patterns of PEI–GO/Pt0.17Co0.83 also show that no reaction induced crystalline material appeared during the recycling catalytic reaction, indicating the stable dispersion of metal NPs (Fig. S6†). To identify the valence state of Co and Pt in the catalyst, an XPS study of PEI–GO/Pt0.17Co0.83 before and after the catalytic hydrolysis of AB, was also conducted and the results are shown in Fig. 7. More than half of the Co was oxidized before the catalytic reaction, because of the exposure to air during the preparation of the XPS sample (Fig. 7a). According to Fig. 7c, the content of oxidized Co increased from 60% to ∼80% after the catalytic reaction, indicating the occurrence of Co oxidation during the AB hydrolysis.49 In Fig. 7b, the peaks of zero valent Pt emerged at 71.5 eV and 74.7 eV for Pt 4f7/2 and 4f5/2. After the catalytic reaction, the peaks slightly shifted to 70.9 eV and 74.1 eV (Fig. 7d), which are closer to that of monometallic Pt (70.9 eV for 4f7/2 and 75.1 eV for 4f5/2).50 This shift may have arisen from the oxidation of Co and the reduced synergistic effect between Pt and Co.21 However, Pt remained in the zero valence state after the catalytic reaction. These results indicate that during the catalytic reaction, Pt was stable, but Co was partially oxidized. Therefore, the decreased catalytic activity during the catalytic reaction would be caused mainly by the oxidation of Co, following the weakened synergistic effect between Pt and Co. Although somewhat reduced, the catalytic activity of PEI–GO/Pt0.17Co0.83 still remained high even after several cycles. This relative stability of activity makes this catalyst suitable for many practical applications.
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Fig. 7 XPS spectra of Co2p and Pt4f (a and b) before and (c and d) after the catalytic hydrolysis of AB. |
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c4ra05607h |
‡ These authors contributed equally to the work. |
This journal is © The Royal Society of Chemistry 2014 |