L. Wang†
*a,
J. Littlewood†b and
R. J. Murphyc
aCentre for Environmental Policy, Imperial College London, London, UK. E-mail: lei.wang06@imperial.ac.uk; Tel: +44 (0)20 7934 5127
bDepartment of Life Sciences, Imperial College London, London, UK
cCentre for Environmental Strategy, University of Surrey, Guildford, Surrey, GU2 7XH, UK
First published on 20th June 2014
The potential to obtain bioethanol from bamboo using three different pretreatment technologies (liquid hot water (LHW), dilute acid (DA) and soaking in aqueous ammonia (SAA)) is assessed via techno-economic and environmental analyses. The minimum ethanol selling price (MESP) is used to compare the economic potential of the pretreatment processes, and these are 0.554, 0.484 and 1.014 $ per litre for DA, LHW and SAA pretreatments, respectively. The bioethanol pump price under current and future policy scenarios in China is compared with petrol and reveals that bioethanol produced via DA and LHW pretreatments could be economically competitive even without government support. From an environmental perspective, a life cycle assessment approach is used to evaluate bamboo-derived bioethanol for full environmental impact categories, and this is compared with petrol on a ‘well-to-wheel’ basis. It was found that all three bioethanol pathways would be environmentally better than petrol with greenhouse gas (GHG) emissions reduced by 45–93%. A comparison of bamboo-based bioethanol with other cellulosic feedstocks not only suggests that bamboo could be a viable and competitive feedstock for bioethanol production, but also demonstrates that amongst the pretreatment technologies tested, LHW has the most potential for achieving favourable economic and environmental outcomes.
Bamboo's cell wall is comprised of the polymeric constituents cellulose, hemicellulose and lignin. However, the complex physical and chemical interactions that exist between these components requires a pretreatment stage to maximise the enzymatic hydrolysis of cell wall sugars into their monomeric form prior to fermentation into ethanol.6–8 Various mechanical, chemical, and physical pretreatment technologies have been studied and are found to effectively disrupt the biomass cell wall structure, increase accessible cellulose surface area via solubilising lignin and/or hemicellulose and reduce cellulose crystallinity.9 As a novel feedstock for bioethanol production, bamboo has not been widely studied in the field of bioenergy. Sun et al. (2011)10 reported the bioethanol production from bamboo via concentred acid hydrolysis whilst Wang et al. (2011)11 documented a bioethanol yield of 170 litres per ton from bamboo via bioconversion after steam explosion pretreatment. Our previous study revealed an ethanol production potential from 147 to 198 million litres per year from bamboo via liquid hot water (LHW) pretreatment followed by enzymatic hydrolysis. It also evaluated the economic viability of this technology and reported an ethanol production cost at 0.484 $ per litre.12 In addition to LHW, two other potential pretreatments, dilute acid (DA) and soaking in aqueous ammonia (SAA), were also selected for comparison purposes in this study. Experimental data and process simulation modelling was used to generate techno-economic and environmental profiles for these three ethanol production pathways. These aspects of bamboo-derived bioethanol were then compared with conventional gasoline and against bioethanol from other biomass.
Fig. 1 Scheme diagram of the bamboo ethanol production process12 (streams shown in dashed lines vary in cases depending on different pretreatments). |
Bamboo is unloaded, washed and milled to a suitable particle size in Section A. It is then transferred to the pretreatment area (Section B) where LHW, SAA or DA pretreatments are applied at a total solids loading of 30% (w/w).13 Pretreated bamboo is then sent to separate enzymatic hydrolysis and fermentation (Section C) where the polysaccharides are hydrolysed to monomeric sugars which are then fermented into ethanol by recombinant microorganism Zymomonas mobilis which co-ferments glucose and xylose.13 The experimental yields for sugar and by-products as results of sugar degradation in pretreatment and enzymatic hydrolysis are listed in Table 1. The sugar conversion efficiencies for glucose and xylose in fermentation are adopted from the NREL model as 95% and 85%, respectively, whilst 3% of monomeric sugars are assumed to convert to contamination products such as glycerol, succinic acid and xylitol.13 The operation conditions and nutrient loading in enzymatic hydrolysis and fermentation are adopted from the NREL model.13 The fermentation liquor is then concentrated to 99.6% via distillation and molecular sieve adsorption (Section D). The distillation bottoms are condensed into a syrup using evaporators in LHW pretreatment, which is sent to the combustor (Section G). Whereas in DA and SAA pretreatments, liquids are separated from solids and sent to wastewater treatment (WWT) (Section E), which includes anaerobic digestion (AD) and aerobic digestion. The biogas yield and chemical oxygen demand (COD) removal efficiencies are adopted from the NREL model.13 Treated water is then recycled as process water within the plant. For DA and SAA pretreatments, ammonia is used both to neutralise sulphuric acid and as a treatment reagent, and is converted to nitrate in aerobic digestion. The formation of nitric acid lowers the pH, resulting in the requirement for caustic to re-neutralise the pH. The syrup from Section D combined with the biogas and cell mass (sludge) from Section E are sent to combined heat and power (CHP) in Section G for steam and electricity generation, which also supplies the energy demand of the process. The surplus electricity is sold to the National Grid as a co-product. For DA pretreatment, the level of sulphur in the flue gas requires additional flue gas desulphurization and lime is sprayed into the flue gas converting 92% of the SO2 into calcium sulphate.
DA | LHW | SAA | |
---|---|---|---|
Pretreatment conditions | 0.2% H2SO4 at 160 °C for 15 minutes | 190 °C for 10 minutes | 15% NH4OH at 100 °C for 24 hours |
Pretreatment efficiencies (% of reactants) | Glucan, 32.5%, xylan, 84.2%, lignin, 5.0% | Glucan, 15.0%, xylan, 83.6%, galactan, 83.4% | Glucan, 7.9%, xylan, 13.7%, galactan, 73.7%, lignin 30.5% |
Enzymatic hydrolysis efficiencies (% of remaining reactants) | Glucan, 36.5%, xylan, 21.9% | Glucan, 26.3%, xylan, 41.3%, galactan, 26.3% | Glucan and galactan, 22.7%, xylan and arabinan, 46.1% |
Materials/chemicals/ | Price ($ per tonne or indicated) | Reference |
---|---|---|
Bamboo | 44.6 | 15 |
Corn steep liquor | 57.9 | 13 |
Diammonium phosphate | 502.5 | 16 |
Enzyme | 507.0 | 17 |
Sorbitol | 1148 | 13 |
Sulphuric acid | 97.5 | 18 |
Ammonia | 445.6 | 19 |
Lime | 120 | 20 |
Caustic | 317.5 | 21 |
Fresh water | 0.3 | 13 |
Boiler feed water chemicals | 5092 | 13 |
Cooling tower chemicals | 3637 | 13 |
Transport cost | 0.05 ($ per km) | 22 |
Landfill tax | 4.5 | 23 |
Electricity credit | 0.11 ($ per kW h) | 24 |
Income tax | 25% | 25 |
The LCA in the present study aims to (1) assess the environmental profile of bioethanol produced from bamboo using different pretreatment technologies, and (2) compare these bioethanol pathways with conventional petrol. Accordingly, the functional unit is defined as (1) ‘1 kg ethanol produced from bamboo’, and (2) ‘1 km travelled in a flexible-fuel vehicle (FFV)’. The life cycle of bamboo-derived ethanol includes bamboo plantation and harvesting, transport, ethanol production, ethanol distribution and end use in a FFV. In addition to literature reviews, mass and energy balance data for bioethanol production were obtained from the AspenPlus™ model. The inventory data of bamboo plantation and harvesting (Table 3) are derived from van der Lugt et al. (2003)28 and the assumptions about transportation are listed in Table 4. The life time of bamboo is 20 years with the culms productivity of 48 dry ton/ha per year.28
Plantation inputs | Application year | Application amount | Harvest activities | Machine needed | Fuel consumption |
---|---|---|---|---|---|
NPK (10–30–10) (kg per hectares) | 1 | 90 | Sawing culms | Chainsaw | 1.08 litre gasoline per tonne culms (dry) |
Nitrate (kg per hectares) | 1–2–3 | 90–90–90 | Branch removal | Chopping knives | — |
Boron (solubor or menoral 8) (kg per hectares) | 2–3–4–5 | 135–180–360–360 | Preservation | Air-pump | 66.7 kW h per tonne culms (dry) |
Herbicide (litre per hectares) | 1 | 2 | Drying | Air-dry | — |
Activities | Vehicle mode | Fuel type | Distance |
---|---|---|---|
On-site plantation–preservation/dry | Truck 4.5 ton | Diesel | 2 km (ref. 28) |
Fertilizers, herbicides and chemicals from wholesalers to farm or to ethanol plant | Lorry 28 ton | Diesel | 500 km |
Bamboo culms from farm to ethanol plant | Lorry 16 ton | Diesel | 100 km |
Enzyme from wholesaler to ethanol plant | Rail/lorry 20–28 ton | 100 km/1150 km | |
Chemicals from wholesalers to ethanol plant | Rail/lorry 20–28 ton | 100 km/150 km |
The inventory for most inputs such as chemicals, fertilizers, energy and infrastructure is from the Ecoinvent database v2.2.29 Inventories for outputs in the bamboo cultivation process such as emission factors for field emission and fuel combustion in the chainsaw engine are derived from the IPCC approach30 and the EPA report.31 The inventory data for enzyme (Cellic Ctec) production are provided by Novozymes A/S Denmark.32 Outputs in the bioethanol production process such as emissions to air occurring in fermentation (95% of CO2 and 0.3% of ethanol13) and WWT (3% of biogas13) are obtained from the process simulation. Emissions from combustion are estimated based on the feed stream and the emission factors adopted from studies using woody biomass as a fuel.33–36 These are 0.036 kg gJ−1 for PM10, 0.104 kg gJ−1 for NOx, 0.0153 kg gJ−1 for CO, 0.00215 kg gJ−1 for VOC (volatile organic compounds) and 0.007 kg gJ−1 for N2O. All S from the feedstock and sulphuric acid is assumed to be converted to SO2 in combustion among which 1% becomes sulphuric acid.13
The allocation method ‘system expansion’ was applied on surplus electricity which is credited with avoided emissions from generation of an equivalent amount of the average National Grid electricity.
Pretreatment | MESP ($ per litre) | Bioethanol production (MMl per year) | Bioethanol yield (litres per ton) | Electricity generation (mW) |
---|---|---|---|---|
DA | 0.547 | 179 | 234 | 43.9 |
LHW | 0.484 | 147 | 192 | 54.4 |
SAA | 1.014 | 95 | 125 | 57.5 |
The lowest MESP is found for ethanol production using LHW pretreatment due to its minimal raw material cost compared with other two pretreatments (Fig. 2). Despite DA yielding the highest ethanol production, it is not the most economically favourable due to the cost of pretreatment, specifically from purchase of sulphuric acid and ammonia, which negates the profits achieved from the higher bioethanol yield. The MESP breakdown for the three pretreatment processes is shown in Fig. 2. The capital cost is the biggest contributor accounting for 54–69% of production cost. Bamboo cost is the second biggest contributor (36–51%) followed by the cost of other raw materials including enzyme.
Fig. 2 Cost breakdown of bamboo bioethanol from three pretreatment processes. MESPs in $ per litre listed above the bar. |
In order to assess whether bamboo-derived bioethanol could be competitive with petrol in China, a theoretical bioethanol price at the pump was calculated to include the fuel production cost (MESP), a distribution cost (0.032 $ per litre (ref. 37)), value-added tax (17% (ref. 38)) and a fuel excise tax (5% (ref. 38)). Based on the reference year of 2011, it is assumed that the Chinese government would provide support for biofuels in various forms. Fuel ethanol producers, blenders and gasohol (fuel blend of ethanol and petrol) retailers are exempted from the national consumption tax and VAT; and designated producers can also receive a subsidy of 0.16 $ per litre bioethanol. Originally a subsidy of 0.20 $ per litre in 2008, this amount has been progressively reduced each year,38 and is expected to be diminished in future years.
In Fig. 3, the pump price of bamboo-derived ethanol is compared with petrol (1.25 $ per litre as an average price over 2011). This is first modelled under the current bioethanol policy scenario, which includes exemption of tax and subsidy provision, and is also modelled in the future scenario without these government support measures. The bioethanol prices have been adjusted to their petrol equivalent for comparison based on the ratio of ethanol to petrol energy content (0.6837). Fig. 3 shows that the cost of bamboo bioethanol produced using DA and LHW pretreatments is substantially lower than that of petrol in 2011, and could therefore be economically competitive with petrol in both current and future scenarios modelled. Whereas the cost of bioethanol produced via SAA pretreatment was uneconomical already in the current scenario and this lack of competitiveness was therefore exaggerated in the future scenario.
Fig. 3 Fuel pump price comparison of bamboo bioethanol using three pretreatment processes with petrol in China. Left columns represent current scenarios and right columns future scenarios. |
As a comparison, this data is compared against other techno-economic analyses evaluating the cost of ethanol production from various lignocellulosic feedstocks and subjected to different pretreatments (Fig. 4).
Fig. 4 Comparison of MESPs for bioethanol from bamboo and other biomass feedstocks (corn stover-LHW and AFEX;39 corn stover-DA;13 sugarcane bagasse-SE and sugarcane sugar + bagasse-SE;40 switchgrass-DA, LHW and AFEX;41 wheat straw-DA, LHW and SE;42 newspaper- and office paper-no pretreatment37). |
A wide range of MESPs from 0.327 $ per litre to 1.075 $ per litre is reported, which reflect the differences in feedstock composition and processing route. The results for bamboo-derived bioethanol using LHW, DA and SAA pretreatments, at 0.484 to 1.014 $ per litre are within this range. Moreover, similar trends between the pretreatment technologies are demonstrated, reflecting that on average, using LHW and DA pretreatments results in a lower cost of bioethanol than with SAA pretreatment.38
Impact category | DA | LHW | SAA |
---|---|---|---|
a FU = Function unit, ‘1 kg of ethanol produced from bamboo’. | |||
ADP, kg Sb eq./FUa | 3.55 × 10−3 | −1.18 × 10−3 | 4.55 × 10−3 |
AP, kg SO2 eq./FU | align="char" char="×"8.58 × 10−3 | 4.66 × 10−3 | 1.24 × 10−2 |
EP, kg PO4 eq./FU | −1.76 × 10−4 | −1.65 × 10−3 | −2.11 × 10−3 |
GWP, kg CO2/FU | −1.23 × 100 | −1.83 × 100 | −8.18 × 10−1 |
ODP, kg, CFC-11 eq./FU | 4.78 × 10−8 | 1.87 × 10−8 | 6.13 × 10−8 |
HTP, kg 1,4-DB eq./FU | 1.01 × 10−1 | −1.83 × 10−1 | −1.43 × 10−1 |
FATEP, kg 1,4 –DB eq./FU | −1.37 × 10−1 | −4.25 × 10−1 | −6.38 × 10−1 |
TEP, kg 1,4-DB eq./FU | 1.15 × 10−3 | −3.62 × 10−3 | −8.96 × 10−4 |
POCP, kg C2H4 eq./FU | 5.29 × 10−4 | 3.93 × 10−4 | 8.34 × 10−4 |
In Fig. 5, the ‘above-the-line’ scores represent environmental burdens, whilst ‘below-the-line’ scores represent environmental savings such as carbon sequestered in bamboo biomass and the avoided emission credits from the surplus electricity. In the three bioethanol production pathways, most impact categories (ADP, AP, ODP, HTP, and POCP) show that enzyme production is a significant contributor due to the high energy consumption required, most of which is natural gas. For AP, the significant contribution from combustion is a result of the SO2 emissions converted from sulphur in the bamboo feedstock, as well as the sulphuric acid used in pretreatment, particularly for DA pretreatment. For GWP100, the main contribution comes from CO2 emissions derived from biogenic carbon, which is offset by C sequestration in bamboo. In addition to combustion, bamboo cultivation is also a main contributor to EP because of N2O field emissions and fertilizer production. For ODP, which refers to the decrease in the total volume of ozone in the Earth's atmosphere, ammonia production is the dominant contributor to the pretreatment process in DA and SAA pathways, whilst herbicide production is the main reason for the score of bamboo cultivation. For ecotoxicity impact categories (HTP, FATEP, and TEP), environmental burdens from the ‘Bamboo cultivation’ process are mainly due to herbicide production whilst whose from the ‘Pretreatment’ process are from acid and ammonia production. For TEP particularly, caustic is the main contributor to the score of the WWT process. For POCP, burdens in enzyme production and bamboo cultivation are due to emissions from fossil fuel consumption, whereas those in combustion are from SO2 emissions. Overall, the credits from surplus electricity offset the ‘above-the-line’ scores of all impact categories considerably, resulting in relatively low net burdens or even negative scores (Table 6).
In order to compare with petrol, a ‘well-to-wheel’ LCA analysis was also performed, by including the fuel consumption process in a FFV passenger car (Fig. 6).
Fig. 6 Characterised LCIA comparison results for bamboo-derived ethanol with petrol (Unit: ‘1 km travelled in a FFV’). |
In Fig. 6, negative scores found in some of the impact categories are due to the significant credits from the electricity generated. In general, all three bioethanol production pathways are environmentally better than petrol, with significant advantages in EP, GWP100, ODP and ecotoxicity categories. Among these three pathways, LHW pretreatment delivers the lowest environmental burdens except in the impact categories of EP and FATEP, resulting in the best overall pretreatment technology from an environmental perspective. With regards to GHG emissions, the results reveal a GHG emissions saving ranging from 45% to 93% by using bamboo-derived bioethanol instead of petrol.
Several LCA analyses for GHG emissions of bioethanol from various biomass feedstocks have been reported in literature and are compared with our findings in Fig. 7. The functional unit for ‘well-to-wheel’ comparison is ‘1 MJ bioethanol’ to keep consistent with other studies. Fig. 7 shows that the GHG emissions for bioethanol from various biomass feedstocks are in the range of 5.5–53 g CO2 eq./MJ ethanol. Bamboo-derived bioethanol with LHW pretreatment is found to have the lowest GHG emissions (5.5 g CO2 eq./MJ ethanol), indicating that bamboo could be a very promising feedstock for bioethanol production from an environmental perspective.
Fig. 7 ‘Well-to-wheel’ GHG emissions for bioethanol produced from various biomass feedstocks (Unit: ‘1 MJ bioethanol’; Sugarcane sugar,43 Switchgrass,44 Miscanthus,44 Corn stover,45 Wheat straw,46 Algae47). |
A life cycle assessment on bamboo-derived bioethanol was carried out to evaluate these bamboo-to-bioethanol processes from an environmental perspective. The ‘well-to-gate’ contribution analysis shows that enzyme production and bamboo cultivation are the main contributors to most impact categories, whereas CHP and pretreatment processes are also significant contributors to related impact categories (i.e.P100 and POCP etc.). The bioethanol production using three pretreatment technologies are compared with petrol on a ‘well-to-wheel’ basis. It is found that all three bioethanol pathways are environmentally better than petrol, with LHW delivering the best environmental profile of a GHG emissions saving of 93% against conventional petrol.
Bamboo-derived bioethanol is also compared with bioethanol from other biomass feedstocks from both economic and environmental perspectives. It concludes that bamboo is a very promising feedstock for bioethanol production and suggests that liquid hot water pretreatment method could result in the lowest production cost and best environmental profile among three pretreatment technologies studied in this paper.
AD | Anaerobic digestion |
ADP | Abiotic resources depletion potential |
AFEX | Ammonia fibre expansion |
AP | Acidification potential |
CHP | Combined heat and power |
CFC-11 | Trichlorofluoromethane |
COD | Chemical oxygen demand |
DA | Dilute acid |
DB | Dichlorobenzene |
EP | Eutrophication potential |
FAETP | Freshwater aquatic ecotoxicity potential |
FFV | Flexible-fuel vehicle |
FPU | Filter paper unit |
GWP100 | Global warming potential (100 year horizon) |
GHG | Greenhouse gas |
HTP | Human toxicity potential |
HPLC | High-performance liquid chromatography |
LCA | Life cycle assessment |
LCIA | Life cycle impact assessment |
LHW | Liquid hot water |
MESP | Minimum ethanol selling price |
NREL | National renewable energy laboratory |
ODP | Ozone layer depletion potential |
POCP | Photochemical-oxidants creation potential |
SAA | Soaking in aqueous ammonia |
SE | Steam explosion |
TEP | Terrestrial ecotoxicity potential |
WWT | Wastewater treatment |
VOC | Volatile organic compounds |
Footnote |
† The two authors contribute equally to this study. |
This journal is © The Royal Society of Chemistry 2014 |