Mingyuan Zhuab,
Guangqin Luoa,
Lihua Kang*ab and
Bin Dai*ab
aSchool of Chemistry and Chemical Engineering, Shihezi University, Shihezi, Xinjiang 832003, P. R. China. E-mail: kanglihua@shzu.edu.cn; db_tea@shzu.edu.cn; Fax: +86 993 2057210; Tel: +86 993 2057213
bKey Laboratory for Green Processing of Chemical Engineering of Xinjiang Bingtuan, Shihezi, Xinjiang 832003, P. R. China
First published on 27th March 2014
In the study, an HPW–PDMAEMA–SiO2 (phosphotungstic acid (HPW); poly-N,N-dimethylaminoethyl methacrylate (PDMAEAM)) catalyst was successfully synthesized. The synthesized HPW–PDMAEMA–SiO2 catalyst was characterized via XRD, TEM, FT-IR, TGA, and ICP-AES. The results show that the HPW active species retained its Keggin structure after immobilizing into polymer brushes. At optimal reaction conditions, the oxidative desulfurization conversion of dibenzothiophene reached 100%, and there was no significant catalytic performance decrease after six recycles. The excellent recoverability of the catalyst was attributed to the decreased leaching of the HPW active species caused by the strong interaction between the negative [PW12O40]3− ions and positive ammonium ions in the PDMAEMA polymer brushes.
Many investigations attempted to find an effective catalyst for the ODS process. Studies have reported that titanium-containing mesoporous silica could function as a highly efficient catalyst for the ODS of refractory aromatic sulfur compounds to produce ultra-low sulfur diesel.1,2 Metal oxides, such as MgO, CaO, and CuO, exhibit excellent catalytic activity for the decomposition of sulfur-containing components in the ODS process.3–5 In recent years, heteropolyacids (HPAs) with the Keggin structure have been widely investigated because of their oxidizing capability in the two-phase system. Li et al.6 reported a simple ODS system with the presence of homogeneous phosphotungstic acid (HPW) catalyst, an oxidant, and ionic liquids ([Bmim]BF4) to achieve a deep desulfurization effect of the model oil. Trakarnpruk et al.7 reported polyoxometalate catalysts in the ODS of diesel fuel, with hydrogen peroxide/acetic acid as an oxidant. A high desulfurization rate of 98% was achieved at a mild reaction condition. Although these homogeneous HPA catalysts exhibit excellent catalytic performance for the ODS process, they are difficult to be separated from the diesel fuel, which is the main obstacle for their industrial application at present.8 Immobilizing HPA onto the surface of a solid support is necessary to obtain a heterogeneous catalyst, which can be easily separated from the diesel fuel via filtration. This process enhances the recycling ability of the HPA catalyst. Yan et al.9 synthesized a mesoporous HPW/TiO2 catalyst by incorporating HPW into mesoporous TiO2 via an evaporation-induced, and self-assembly method. This catalyst was applied in the ODS process of the model oil. The desulfurization rate of DBT reached 95.2%, and the catalytic activity loss of the obtained HPW/TiO2 catalyst was negligible after regenerating thrice. Li et al. adopted silica dioxide (SiO2),10 silica-pillared clay (SPC),11 and hexagonal mesoporous silicate (HMS)12 as solid supports of HPW. The obtained catalyst exhibited high catalytic activity with a minimal loss in the active species during the recycling ODS process.
In recent years, solid supports functionalized with polymer brushes have attracted substantial attention to improve the recoverability of homogeneous catalysts in different catalysis areas.13,14 In the present study, we attempted to synthesize poly-N,N-dimethylaminoethyl methacrylate (PDMAEMA) polymer brushes on the surface of an SiO2 support. A novel ODS catalyst of HPW–PDMAEMA–SiO2 was obtained by impregnating HPW on the PDMAEMA–SiO2 support. DMAEMA has aliphatic tertiary amino groups. PDMAEMA forms a typical stimuli-responsive polymer that exhibits a combined temperature and pH sensitivity after polymerization or cross-linking. PDMAEMA is known to be a muco-adhesive polymer, which indicates that it is cationic in acidified media or when quaternized with an alkylating agent.15,16 Considering the presence of ammonium ions in the molecular chain of PDMAEMA polymer brushes, an electrostatic force exists between the positive ammonium ions and negative [PW12O40]3− ions. Hence, [PW12O40]3− ions could be tightly immobilized onto the molecular chain of PDMAEMA polymer brushes. Based on the above hypothesis, the leaching of the HPW active species of HPW–PDMAEMA–SiO2 catalyst can decrease in the ODS process, and the recoverability of the HPW–PDMAEMA–SiO2 can be enhanced.
The HPW–PDMAEMA–SiO2 support catalyst was prepared using the following procedure: glacial acetic acid (0.66 mL) and PDMAEMA–SiO2 (1 g) were mixed together in 100 mL of ethanol. About 10 mL of 0.44 mmol HPW solution was added dropwise, and the mixture was stirred for 24 h at room temperature. After the reaction, the sample was centrifuged, washed with ethanol, dried at 313 K for 10 h, and labelled as HPW–PDMAEMA–SiO2. The whole synthesis route of the HPW–PDMAEMA–SiO2 catalyst is shown in Fig. 1. HPW–SiO2 was also prepared using a similar procedure that utilized SiO2 as a solid support.
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Fig. 2 (A) Small-angle and (B) wide-angle XRD patterns of (a) SiO2, (b) PDMAEMA–SiO2, (c) HPW–PDMAEMA–SiO2, and (d) HPW. |
Fig. 3 shows the FT-IR spectra of SiO2, PDMAEMA–SiO2, HPW–PDMAEMA–SiO2, and HPW. The SiO2 sample displays framework bands at 805, 960, and 1060 cm−1, which correspond to the symmetric stretching frequency of Si–O–Si, stretching frequency of Si–O–H, and anti-symmetric stretching of Si–O–Si, respectively.10,12 After PDMAEMA was grafted on the surface of SiO2, the new strong absorption peak at 1730 cm−1 was ascribed to the stretching vibration of the ester carbonyl (CO) in PDMAEMA brushes.19 HPW with the Keggin structure exhibited four typical IR bands at 1079, 983, 889, and 805 cm−1, which are assigned to the stretching frequencies of P–O, W
O, W–Ob–W, and W–Oc–W bridges, respectively.11,12,20 For the HPW–PDMAEMA–SiO2 sample, the peaks at 1079, 983, and 805 cm−1 became stronger because of the overlap with the framework bands of SiO2. Moreover, it displayed a new peak at 889 cm−1. These results show that the HPW species retained its Keggin structure after loading onto the surface of PDMAEMA–SiO2.
The TEM images of SiO2, PDMAEMA–SiO2, and HPW–PDMAEMA–SiO2 samples are shown in Fig. 4. The particle size of SiO2 is approximately 20 nm and that of PDMAEMA–SiO2 is approximately 25 nm. The increasing particle size and the dark color on the surface of PDMAEMA–SiO2 sample indicate the presence of PDMAEMA brushes on SiO2. However, no obvious HPW species were observed in the images of HPW–PDMAEMA–SiO2 samples possibly because the HPW species is absorbed onto the surface in the form of [PW12O40]3− anion instead of a cluster. Thus, the said species is barely visible in Fig. 4c.
Fig. 5 shows the TGA curves of the SiO2, HPW, PDMAEMA–SiO2, and HPW–PDMAEMA–SiO2 samples within the region of 303 K to 1073 K in N2 atmosphere. All samples were purified and dried before testing. The SiO2 sample exhibited a 2.5% weight loss when the temperature was increased to 873 K, which was attributed to the condensation of silanol groups to form siloxane bonds. The weight loss of PDMAEMA–SiO2 was approximately 9.4% from 523 K to 873 K. A 1.5% difference of the weight loss between the PDMAEMA–SiO2 and HPW–PDMAEMA–SiO2 samples was observed at 873 K. For the pure HPW species, the weight loss at 873 K was 4.5% because of water molecule loss and decomposition of HPW with the Keggin structure.21,22 Based on the above results, the calculated HPW content on the surface of the PDMAEMA–SiO2 support was approximately 33 wt%.
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Fig. 6 Effect of the catalyst on desulfurization rate. (a) Model oil + methanol, (b) model oil + methanol + H2O2, and (c) model oil + methanol + H2O2 + HPW–PDMAEMA–SiO2 catalyst. |
The reaction conditions, including reaction time, catalyst dosage, O/S molecular ratio, and reaction temperature, were investigated to obtain the optimal desulfurization effect of DBT. As shown in Fig. 7A, the desulfurization rate of DBT increased along with the reaction time, and DBT was completely oxidized to its sulfones when the reaction time reached 2.5 h. The dosage of the HPW–PDMAEMA–SiO2 catalyst in the mixture of the 10 mL model fuel and 10 mL methanol was also investigated. Fig. 7B displays that the desulfurization rate was enhanced along with catalyst dosage. In addition, the curve saturates when the catalyst dosage was 0.1 g per 10 mL. This result demonstrates that a catalyst concentration of 0.1 g per 10 mL in the model oil can provide enough active sites for the ODS process of DBT. As shown in Fig. 7C, the O/S molar ratio has a strong influence on the DBT desulfurization rate. The desulfurization rate of DBT increased with O/S molar ratio up until O/S = 12 and then slightly decreased beyond this value. The stoichiometric O/S of DBT oxidation was 2, which means that 2 mol of hydrogen peroxide was consumed for 1 mol of the DBT compound, and DBT was oxidized to its corresponding sulfones.23 The optimal value of the O/S molar ratio was much higher than the stoichiometric O/S molar ratio. The excess consumption of hydrogen peroxide may be attributed to the mass transfer resistance in the presence of the long molecular chain of PDMAEMA brushes in the HPW–PDMAEMA–SiO2 catalyst. Therefore, the oxidant concentration should be high enough to obtain the optimal desulfurization effect. Fig. 7D exhibits the effect of temperature on the desulfurization rate of the HPW–PDMAEMA–SiO2 catalyst. The temperature increment can significantly promote the desulfurization rate in ODS for the HPW–PDMAEMA–SiO2 catalyst. When the temperature was increased from 303 K to 333 K, the desulfurization rate remarkably improved from 95.2% to 100%. The quantity of the formed peroxometal complex as W(O2)n increased with temperature, and its oxidative ability toward DBT was enhanced.23,24 A substantially high temperature causes the decomposition of H2O2,25,26 thereby decreasing the concentration of the W(O2)n complex in the HPW active species. This condition may explain the reduction in the desulfurization rate when the reaction temperature is above 333 K.
Kinetic experiments were performed for the desulfurization of DBT at different temperatures. The agitation speed was fixed at 1000 rpm to minimize external mass transfer resistance. In the presence of excess of H2O2, the oxidation of sulfur compounds follows pseudo-first-order reaction kinetics, as shown in eqn (2).27,28
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Fig. 8 (A) Fitting of experimental data into the pseudo-first-order rate model. (B) Arrhenius activation energies for DBT of the HPW–PDMAEMA–SiO2 catalyst. |
The recoverability of the heterogeneous catalyst is very important for its industrial application. The HPW–PDMAEMA–SiO2 catalyst was recycled six times to investigate its recovery rate. At the end of the reaction, the catalyst was recovered via filtration, washed with methanol several times, dried at 353 K, and subjected to the next ODS process. The results are shown in Fig. 9A. The desulfurization rate decreased from 100% to 97.8% after six recycles. The HPW–SiO2 catalyst, which was prepared by directly impregnating the HPW species on the SiO2 support, was also subjected to the ODS process for comparison. The desulfurization rate decreased from 99.2% to 75.9% after six recycles. These results indicate that the presence of PDMAEMA brushes in the HPW–PDMAEMA–SiO2 catalyst effectively enhanced its recoverability in the ODS process. The HPW species provides the primary active sites for the oxidation of DBT compounds to its corresponding sulfones. Therefore, the poor recoverability of the HPW–SiO2 catalyst may be attributed to the leaching of the HPW active species in the ODS process. In the synthesized HPW–PDMAEMA–SiO2 catalyst, the [PW12O40]3− anion can be tightly immobilized onto the molecular chain of PDMAEMA brushes because of the electronic force between the negative [PW12O40]3− ions and positive ammonium positive ions. Thus, the leaching of the HPW active species can be decreased, and the recoverability of the HPW–PDMAEMA–SiO2 is enhanced. Hot filtration experiments were performed in the ODS process to confirm that the leaching amount of HPW species from the HPW–PDMAEMA–SiO2 catalyst is low. The catalyst was filtered off when the reaction time reached 0.5 h, and its possible catalytic activity in the obtained solution at the same conditions was observed. Fig. 9B shows the catalytic activity for ODS after the hot filtration experiment compared with those in the presence of HPW–PDMAEMA–SiO2 and with the blank experiment without catalyst. After hot filtration of the catalyst, the desulfurization rate of the reaction system increased from 74.7% to 81.5% with reaction times between 0.5 h and 3 h, which were much lower than that with the HPW–PDMAEMA–SiO2 catalyst. This result indicates that only a small amount of the HPW active species dissolved from the PDMAEMA–SiO2 support in the ODS process.
The HPW–PDMAEMA–SiO2 catalyst that was used for six cycles was characterized via XRD, and the results were compared with those of a fresh catalyst. From Fig. 10, the wide diffraction peak in the range of 15° to 40° could still be observed in the reused HPW–PDMAEMA–SiO2 catalyst, thereby indicating that the leaching of active HPW was low in the ODS process. The ICP-AES experiment was performed to measure the HPW content in the reused HPW–PDMAEMA–SiO2 and HPW–SiO2 catalysts after six cycles. The results are shown in Table 1, wherein the HPW content was 32.6 wt% in the fresh HPW–PDMAEMA–SiO2 catalyst, which is consistent with the results of TGA. The atomic ratio of P:
W (the atomic ratio of phosphorus and tungsten elements) was 1
:
11.9, which is very close to the stoichiometric ratio of 1
:
12. The HPW content decreased from 32.6 wt% to 30.1 wt% with an approximately 2.5% loss in the HPW species with increasing recycling times of the catalyst, and the atomic ratio of P
:
W was maintained in the range of 11.9 to 10.5. This result demonstrates that the leaching of the HPW species of the HPW–PDMAEMA–SiO2 catalyst was rather low in the ODS process and was consistent with the result obtained from the hot filtration experiment. The low leaching of the HPW active species corresponds to the excellent recoverability of the HPW–PDMAEMA–SiO2 catalyst. The HPW content was 32.5 wt% in the fresh HPW–SiO2 catalyst. The HPW content decreased from 32.5 wt% to 23.3 wt% with approximately 9.2 wt% loss in HPW species with increasing recycling times of the catalyst, and the atomic ratio of P
:
W was maintained in the range of 11.8 to 10.5. This result demonstrates that the leaching of the HPW species of the HPW–SiO2 catalyst was rather high in the ODS process and was consistent with the result of the recycles on the desulfurization rate (Fig. 9A). The high leaching rate of the HPW active species corresponds to the poor recoverability of the HPW–SiO2 catalyst. These results show that the leaching of the HPW active site of HPW–PDMAEMA–SiO2 is much lower than that of the HPW–SiO2 catalyst, which is consistent with the excellent stability of HPW–PDMAEMA–SiO2 in the ODS process.
Run number | HPW–SiO2 | HPW–PDMAEMA–SiO2 | ||
---|---|---|---|---|
P![]() ![]() |
HPWb (wt%) | P![]() ![]() |
HPWb (wt%) | |
a As determined by ICP-AES experiments.b As calculated from the ICP-AES results, the atomic weight of P and W, and the molecular weight of HPW. | ||||
Fresh catalyst | 1![]() ![]() |
32.5 | 1![]() ![]() |
32.6 |
1 cycle | 1![]() ![]() |
31.2 | 1![]() ![]() |
32.5 |
2 cycle | 1![]() ![]() |
28.3 | 1![]() ![]() |
32.1 |
3 cycle | 1![]() ![]() |
25.2 | 1![]() ![]() |
31.4 |
4 cycle | 1![]() ![]() |
24.6 | 1![]() ![]() |
31.0 |
5 cycle | 1![]() ![]() |
23.9 | 1![]() ![]() |
30.7 |
6 cycle | 1![]() ![]() |
23.3 | 1![]() ![]() |
30.1 |
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