Manohar A. Bhosale and
Bhalchandra M. Bhanage*
Department of Chemistry, Institute of Chemical Technology, Matunga, Mumbai 400 019, India. E-mail: bm.bhanage@ictmumbai.edu.in; bm.bhanage@gmail.com; Fax: +91 22 33611020; Tel: +91 22 33612601
First published on 14th March 2014
In the present work, we have developed a rapid, one step, calcination-free protocol for the synthesis of uniform spherical Cu/Cu2O nano/microparticles (NMPs). The synthesis of Cu/Cu2O NMPs was achieved by microwave irradiation of copper acetate as a precursor and 1,4-butanediol as a solvent in a few minutes. The prepared Cu/Cu2O NMPs gave 100% yield of uniform spherical morphology. 1,4-Butanediol plays a crucial role in reactions such as a solvent, reactant, stabilizer and capping agent which control the crystal morphology. The resultant product was characterized with the help of different techniques such as XRD, FEG-SEM, EDS, TEM, FT-IR, TPR, DSC-TGA, XPS and BET surface area analysis. The results confirm that the Cu/Cu2O NMPs had good crystallinity and were essentially pure. This is a simple, faster, inexpensive and additive-free protocol for synthesis of nanocrystalline Cu/Cu2O compared to the conventional method. These Cu/Cu2O NMPs showed excellent catalytic activity in the Buchwald–Hartwig amination coupling reaction. Notably the reaction does not require any ligand source, and requires low catalyst loading, and low temperature with catalyst recyclability.
Davar et al. has demonstrated the synthesis of Cu and Cu2O nanoparticles by thermal decomposition.11 Ai et al. has reported Cu@Cu2O core–shell microspheres via hydrothermal synthesis.12 Recently, Wang et al. has reported the synthesis of Cu/Cu2O hollow microspheres by solvothermal method.13 However, most of these protocols have disadvantages like high reaction temperature (greater than 200 °C), long reaction time (12–48 hours) and need of external additives, stabilizers, reducing agents and capping agents. Other methodologies for synthesis of Cu/Cu2O nanoparticles by using different techniques have also one or more same drawbacks.14 In order to overcome these drawbacks, there is a necessity to develop a simple, rapid, one step, economic and additive free protocol for the nanomaterial synthesis.
Currently, the microwave assisted methods are gaining a lot of interest for synthesis of nanomaterials because of its several advantages like rapidity, efficient and volumetric heating, selectivity, homogeneity, fast kinetics, less energy requirements, ease of operation, compactness of equipments and environmentally benign protocols as there are no by-products formed.15 The efficiency of the microwave heating is given by following equation:
P = cE2fε′′ |
It is beneficial to develop an alternative method to produce nanoparticles with uniform shape and size without using templates or capping agents.17 Here, we propose a facile, rapid, template free, capping agent free, calcination free and additive free method for the synthesis of uniform spherical Cu/Cu2O NMPs via microwave-assisted route using only two reagents such as, Cu(CH3COO)2 as starting material and 1,4-butanediol as a solvent. 1,4-butanediol plays crucial role in a reaction to control the size and shape of the nanoparticles. In this study, we focused on synthesis of uniform shape and size of nano/microstructures. Furthermore, the growth of Cu/Cu2O NMPs at different electrical powers in watts (W) has been studied. We also demonstrate the catalytic activity of Cu/Cu2O NMPs for C–N bond formation in Buchwald–Hartwig coupling reaction. Under the optimized reaction conditions, we have studied the various electron donating and electron withdrawing derivatives of aryl halides with aromatic amines which shows good to excellent yield of the respective N-arylation products.
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Scheme 1 Synthesis of Cu/Cu2O NMPs by using microwave method and its FEG-SEM images at different watts. |
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Fig. 1 XRD pattern of Cu/Cu2O NMPs (a) at 360 W for 2 min (b) 600 W for 2 min (c) 600 W for 5 min (d) 800 W for 2 min with reaction progress observed by colour change (inset). |
The FEG-SEM images of Cu/Cu2O NMPs (Fig. 2a–e) show slow growth for the formation of particles along with some aggregation at 360 W for 2 min. The EDS spectrum in this case (Fig. 2f) shows only copper and oxygen. The particle growth of Cu/Cu2O NMPs was enhanced at 600 W for 2 min shown in FEG-SEM images (Fig. 3a–e). It displays the formation of uniform spherical shape and size of nano/microspheres having a rough outer surface which contains number of nanoparticles attached to the microsphere. TEM analysis (inset Fig. 3a–e) matches to the morphological results of FEG-SEM. The EDS spectrum (Fig. 3f) of Cu/Cu2O NMPs synthesized at 600 W for 2 min shows the copper and oxygen elements only and no other peak of impurities are observed. It confirms the purity of Cu/Cu2O catalyst. The selected area electron diffraction (SAED) pattern (inset Fig. 3f) points out the crystalline nature of synthesized Cu/Cu2O NMPs.
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Fig. 3 (a–e) FEG-SEM images (insets are TEM images) (f) EDS spectrum (inset SAED pattern) of Cu/Cu2O NMPs at 600 W for 2 min. |
The high magnified FEG-SEM images (Fig. 4) of Cu/Cu2O nanoparticles synthesized at 600 W for 2 min reveal the formation of nanosized dendrimeric like clusters which are roughly spherical in shape. The material also exhibits significant porosity (Fig. 4b). The size of the nanoparticle attached to dendrimeric like cluster is about 100 nm to 150 nm and the individual branched dendrons are about 7 nm to 12 nm in size (Fig. 4c–f). The number of nanoparticles tends to aggregate and formation of dendrimeric like cluster (microsphere) was observed.
When the time of microwave irradiation was increased from 2 min to 5 min at applied electrical power of 600 W the typical morphology of Cu/Cu2O NMPs displayed as seen in Fig. 5a–e. It shows uniform spherical in shape and almost equivalent in size. At this time no dendrimeric like clusters formation was observed. The EDS spectrum for these nanoparticles shows copper and oxygen (Fig. 5f). At an electrical power of 800 W for 2 min Cu NMPs, by the evidence of its XRD Fig. 1d and EDS Fig. 6f, were found to be well dispersed and possessing uniform spherical shape with an average diameter of about 1 μm (Fig. 6a–e). The material spread on microspheres is due to the excess growth of particles at high electrical power (800 W). EDS spectrum (Fig. 6f) indicates only copper element which shows the purity of material.
The gradual changes in the growth and morphology of Cu/Cu2O NMPs synthesized at different applied electric powers in watts are displayed in Fig. 7. On microwave irradiation for 2 min at 360 W, the particles are more aggregated and spherical growth was started (Fig. 7a). Whereas, in Fig. 7b the growth of particles was enhanced at 600 W for 2 min, in which nanosize dendrimeric like clusters are aggregated and formation of uniform spherical microspheres was observed. To investigate the time effect on size and morphology of particles, the reaction time of catalyst synthesis was increased from 2 min to 5 min. At this extended time, the formation of dispersed microspheres was observed (Fig. 7c). Similarly synthesis of Cu/Cu2O NMPs carried out at 800 W shows spherical Cu microspheres with attached outgrowth on the outer surface indicative of excess growth (Fig. 7d).
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Fig. 7 Growth of Cu/Cu2O NMPs (a) at 360 W for 2 min (b) 600 W for 2 min (c) 600 W for 5 min (d) 800 W for 2 min. |
We prefer further characterization of Cu/Cu2O NMPs synthesized at 600 W for 2 min because it showed good catalytic activity in preliminary screening for Buchwald–Hartwig amination reaction (Table 1). The energy dispersive X-ray elemental mapping for Cu/Cu2O NMPs synthesized at 600 W for 2 min, shows that Cu (Fig. 8b) and oxygen (Fig. 8c) species coexist in the material. The detailed analysis of the Cu (green) and oxygen (red) maps reveal that the concentration of Cu is more than that of oxygen. H2-TPR curves of Cu/Cu2O NMPs synthesized at an electric power of 600 W for 2 min is showed in Fig. 9a. The H2 consumption peak is located between 240–340 °C. The complete reduction of Cu2O to Cu0 was observed at 279 °C. The phase purity was confirmed by thermal analysis using DSC/TGA measurement of Cu/Cu2O NMPs synthesized at an electric power of 600 W for 2 min in the inert N2 atmosphere (20 mL min−1) for the range from room temperature to 400 °C with a ramp rate of 10 °C min−1 (Fig. 9b). The TGA curve (Fig. 9b, blue) shows a mass loss between 60 °C and 140 °C which can be ascribed to the moisture present in the Cu/Cu2O NMPs. The second mass loss observed in the range of 230 °C to 300 °C is due to the evaporation of 1,4-butanediol (boiling point 235 °C) which was used as the reaction solvent. The DSC curve (Fig. 9b, red) shows thermal stability of Cu/Cu2O catalyst. The DSC curve of Cu/Cu2O exhibits a broad endothermic peak around 90 °C which corresponds to evaporation of water content. The second endothermic peak between 230 °C and 300 °C is due to the thermal evaporation of reaction solvent 1,4-butanediol.
Entry | Catalyst | Electric power in watt (time) | Yieldb [%] |
---|---|---|---|
a Reaction conditions: aryl iodide (1 mmol), imidazole (1.2 mmol), nano-catalyst (10 mol%), KOH (2 mmol), DMSO (2 mL), 80 °C, 24 h, N2 atmosphere.b GC yield. | |||
1 | Cu/Cu2O | 360 W (2 min) | 80 |
2 | Cu/Cu2O | 600 W (2 min) | 96 |
3 | Cu/Cu2O | 600 W (5 min) | 90 |
4 | Cu | 800 W (2 min) | 84 |
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Fig. 8 EDS composition mapping (a) FEG-SEM image (b) copper (green) (c) oxygen (red) for Cu/Cu2O NMPs at 600 W for 2 min. |
Fig. 10a shows the FT-IR of Cu/Cu2O NMPs in which a sharp peak at 615 cm−1 indicates the Cu–O stretching band. The N2 adsorption and desorption isotherms of the Cu/Cu2O NMPs is shown in Fig. 10b. The specific surface area was calculated as 24.82 m2 g−1. The typical XPS spectra (Fig. 11) (VG Scientific ESCA-3000 spectrometer) of Cu/Cu2O NMPs synthesized at 600 W for 2 min. The Fig. 11a is the typical survey spectrum in which the major XPS peaks are marked for Cu and O present on the surface of catalyst. The corresponding O 1s spectrum (Fig. 11b) for nanocatalyst shows at 531.5 eV, attributed to Cu oxide (Cu2O). The peaks at 932.6 eV corresponding to Cu 2p3/2 which can be attributed to Cu2O. The peaks at 952.9 eV corresponding to Cu 2p1/2 which can be attributed to Cu (Fig. 11c). The Cu 2p3/2 peaks at 932.6 eV can be assigned to Cu2O in accordance with data in the literature.17
To overcome these drawbacks, we have developed Cu/Cu2O NMPs catalysed an efficient, economical, ligand-free and heterogeneous protocol for Buchwald–Hartwig amination reaction using aryl halides and aromatic amines (Scheme 2). Notably the reaction does not require the any ligand source, low catalyst loading, low temperature with excellent catalyst recyclability.
Initially, the reaction of iodobenzene with imidazole was chosen as a model reaction and the effects of various parameters like effect of catalyst loading, solvents, bases, temperature and time were studied. At first, we have used nanocrystalline Cu/Cu2O synthesized at different electric powers in watts (i.e. at 360 W, 600 W, and 800 W) as catalyst for Buchwald–Hartwig amination reaction using iodobenzene and imidazole (Table 1).
All the synthesized catalysts show massive catalytic activity due to large surface area and porosity of catalyst. Among the all Cu/Cu2O nanoparticles prepared at different watts, the Cu/Cu2O catalyst synthesized at 600 W for 2 min shows excellent catalytic activity and gave 96% yield of the respective N-arylation product (Table 1, entry 2). It can be due to uniform spherical shape, size (100 nm to 150 nm) and porosity of the particles (Fig. 4). Further investigation was carried out by using Cu/Cu2O nanoparticles prepared at 600 W within 2 min.
Next, to verify the catalytic activity for prepared Cu/Cu2O NMPs, the reaction was carried out in absence of catalyst but reaction did not proceed (Table 2, entry 1). We have also examined the catalyst loading using model reaction (Table 2, entries 2–4) and it was found that the 10 mol% of catalyst is enough to furnished excellent yield of the desired product (Table 2, entry 3). Furthermore, the influence of various solvents like toluene, DMF, xylene, DMSO and n-butanol were studied (Table 2, entries 3, 5–8). Among the various screened solvents the activity of catalyst was found to be significantly higher in DMSO (Table 2, entry 3). Subsequently, we have investigated the effect of various bases such as KOH, Na2CO3, NaOH, K3PO4, Cs2CO3, DBU, and NEt3 (Table 2, entries 3, 9–14) and it was observed that KOH gives excellent yield of the desired product in the presence of Cu/Cu2O catalyst (Table 2, entry 3). Simultaneously, the effect of temperature and time on a reaction outcome was also studied (Table 2, entries 3, 15–20), and it was found that 80 °C was the optimum temperature to achieve excellent yield of the desired product within 24 hours (Table 2, entry 3). It was observed that the yield of desired product was decreases upto 70% in the absence of N2 atmosphere (Table 2, entry 17), that means inert atmosphere is essential to get the better yield.
Entry | Catalyst conc. (mol%) | Solvent | Base | Temp. (°C) | Time (h) | Yieldb [%] |
---|---|---|---|---|---|---|
a Reaction conditions: aryl halide (1 mmol), amine (1.2 mmol), nano-catalyst (10 mol%), KOH (2 mmol), DMSO (2 mL), 80 °C, 24 h, N2 atmosphere.b GC yield.c Absence of N2 atmosphere. NR-no reaction. | ||||||
Effect of catalyst loading | ||||||
1 | — | DMSO | KOH | 80 | 24 | NR |
2 | 5 | DMSO | KOH | 80 | 24 | 75 |
3 | 10 | DMSO | KOH | 80 | 24 | 96 |
4 | 15 | DMSO | KOH | 80 | 24 | 98 |
Effect of solvent | ||||||
5 | 10 | Toluene | KOH | 80 | 24 | 57 |
6 | 10 | DMF | KOH | 80 | 24 | 90 |
7 | 10 | Xylene | KOH | 80 | 24 | Trace |
8 | 10 | n-Butanol | KOH | 80 | 24 | NR |
Effect of base | ||||||
9 | 10 | DMSO | Na2CO3 | 80 | 24 | 49 |
10 | 10 | DMSO | NaOH | 80 | 24 | 94 |
11 | 10 | DMSO | K3PO4 | 80 | 24 | 80 |
12 | 10 | DMSO | Cs2CO3 | 80 | 24 | 94 |
13 | 10 | DMSO | DBU | 80 | 24 | NR |
14 | 10 | DMSO | NEt3 | 80 | 24 | 20 |
Effect of temperature | ||||||
15 | 10 | DMSO | KOH | 70 | 24 | 80 |
16 | 10 | DMSO | KOH | 90 | 24 | 86 |
17 | 10 | DMSO | KOH | 80 | 24 | 70c |
Effect of time | ||||||
18 | 10 | DMSO | KOH | 80 | 18 | 42 |
19 | 10 | DMSO | KOH | 80 | 20 | 68 |
20 | 10 | DMSO | KOH | 80 | 30 | 48 |
Thus, the optimized reaction conditions are aryl halide (1 mmol), amine (1.2 mmol), nano Cu/Cu2O (10 mol%), KOH (2 mmol), DMSO (2 mL) at 80 °C for 24 h under N2 atmosphere.25 In order to study the general applicability of developed methodology, we have studied the various derivatives of aryl halides and aromatic amines for Buchwald–Hartwig amination reaction (Table 3). A variety of aryl iodides with electron-withdrawing (NO2, F) and electron-donating (Me, NH2) groups at ortho-, meta- and para-positions were successfully transformed into the desired N-arylation product with good to excellent yield under the optimized reaction conditions (Table 3, entries 1–7). We have also applied the present catalytic protocol for the N-arylation of aryl bromide and chloride (Table 3, entries 8–12). In presence of aryl chloride such as chlorobenzene, we disastrous to isolate desired coupled product (Table 3, entry 10). However, the electron withdrawing aryl chloride derivatives furnished the excellent yield of the respective N-arylation product under the optimised reaction conditions (Table 3, entries 11 and 12). Afterwards, we have also studied different nitrogen containing aromatic amines, aryl amines as well as alkyl amines for Buchwald–Hartwig amination reaction. It was observed that the nitrogen containing aromatic amines provided good to excellent yield of the respective product under the optimized reaction conditions (Table 3, entries 13–16). Furthermore, the developed protocol was applied for aryl amines as well as alkyl amines and it was seen that these amines gives slightly less yield of respective product than the nitrogen containing aromatic amines (Table 3, entries 17–21).
Entry | Aryl halide | Amine | Product | Yieldb [%] |
---|---|---|---|---|
a Reaction conditions: aryl halide (1 mmol), amine (1.2 mmol), nano-catalyst (10 mol%), KOH (2 mmol), DMSO (2 mL), 80 °C, 24 h, N2 atmosphere.b GC yield.c Reaction temp. at 150 °C. | ||||
1 | ![]() |
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96 |
2 | ![]() |
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99 |
3 | ![]() |
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96 |
4 | ![]() |
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90 |
5 | ![]() |
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49 |
6 | ![]() |
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60 |
7 | ![]() |
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78 |
8 | ![]() |
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60 |
9 | ![]() |
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82c |
10 | ![]() |
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0 |
11 | ![]() |
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34 |
12 | ![]() |
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80c |
13 | ![]() |
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96 |
14 | ![]() |
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97 |
15 | ![]() |
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54 |
16 | ![]() |
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71 |
17 | ![]() |
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28 |
18 | ![]() |
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58 |
19 | ![]() |
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66 |
20 | ![]() |
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46 |
21 | ![]() |
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52 |
The reusability of catalyst reduces the cost in process chemistry, eliminates involvement in the synthesis and resale process. We examined the reuse of Cu/Cu2O nanocatalyst for Buchwald–Hartwig amination reaction using aryl iodide such as iodobenzene and imidazole as substrates (Table 4). The Cu/Cu2O nanocatalyst can be reused successfully upto fourth run without significant loss in catalyst activity. The catalyst was reused after each run by just simple filtration technique. The residue was washed with distilled water (3 × 2 mL) and absolute alcohol (3 × 2 mL) to remove the organic impurities. The obtained Cu/Cu2O nanocatalyst was dried under vacuum and used as catalyst for recyclability study.
Footnote |
† Electronic supplementary information (ESI) available: General information, experimental procedure for the reaction, characterization of product by GC-MS. See DOI: 10.1039/c4ra00250d |
This journal is © The Royal Society of Chemistry 2014 |