Diamond-shaped Fe2O3@C18H34O2 core–shell nanostructures as anodes for lithium ion batteries with high over capacity

Ji Ma a, Xiaodan Zhang a, Kezheng Chen *a and Xiaodong Han b
aCollege of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao 266042, China. E-mail: kchen@qust.edu.cn; Tel: +86 532 84022509
bInstitute of Microstructure and Property of Advanced Materials, Beijing University of Technology, Beijing 100022, China. Tel: +86 10 67392281

Received 5th December 2013 , Accepted 21st January 2014

First published on 21st January 2014


Abstract

The over capacity of lithium ion batteries with metal-oxides anode materials is usually regarded as originating from the low-voltage decomposition of the electrolyte and subsequent formation of a gel-like polymer layer deposited on the metal-oxides surfaces. In this work, we report a high over capacity value of 1800 mA h g−1 after 350th charge–discharge cycles for Fe2O3-made lithium ion batteries. It is found that the capacitive nature of the designed Fe2O3@C18H34O2 nanostructure not only contributes to the large observed excess in capacity, but also results in unique rate capabilities. Thus, a capacitive model is proposed to outline a plausible mechanism to explain these electrochemical findings, and it is anticipated that this paper will shed some new light on future design of the next generation of lithium ion batteries.


1. Introduction

Energy storage will be more important in the future than at any time in the past. Among the myriad of energy-storage technologies, lithium-ion battery technology is undergoing rapid expansion, now representing the largest segment of the portable battery industry and dominating the computer, cell phone and camera power source industry.1,2 However, the present lithium-ion battery industry is confronted with formidable challenges, such as high cost, unsafety, environmental contamination, limited scale, and low power in terms of specific energy (energy per unit weight) and energy density (energy per unit volume).1,3–5

In order to address these challenges to the greatest extent, extensive studies have been devoted to iron oxides, especially trivalent iron oxides Fe2O3.6,7 The conversion reactions of these interstitial-free 3d metal oxides with structures unsuitable for intercalation chemistry have been shown to exhibit large, rechargeable specific capacities (as high as 1005 mA h g−1) in cells with lithium, and hence being regarded as one of the most potential candidates for anode materials. Unfortunately, although the reversible specific energy can be greatly enhanced in these materials, the overall cell energy density is enhanced substantially less than what would be expected by specific energy alone. That being the case, reducing the particle size of Fe2O3 active materials, as a popular way to improve their rate capabilities due to small diffusion lengths, would result in a low tap density which will further reduce their energy density. One direct and effectual avenue to overcome this dilemma is to greatly enhance their specific capacity, even surmounting the theoretical capacity (namely over capacity), with the volume of electrode materials held nearly constant. Despite many phenomenological results of over capacity reported in the literature,8–10 the rational design and controllable synthesis of Fe2O3 nanomaterials with large excesses in capacity remain as significant challenges, and are still in its very early stage. It is hence highly desirable to unlock the tremendous potential of over capacity currently at its discovery phase.

In this work, we fabricate a Fe2O3@C18H34O2 core–shell nanostructure, in which the C18H34O2 shell is designed to form double charge layer with the Fe2O3 core, and hence inducing striking capacitive behaviors to enhance the specific capacity of Fe2O3 anode. The observed over capacity value of 1800 mA h g−1 after 350th cycles is, to our knowledge, the highest among that of any metal oxides. More importantly, such design also endows the Fe2O3 anode with unique rate capabilities, which enable us to gain deep insight into its electrochemical performances.

2. Experimental

2.1. Preparation of Fe2O3@C18H34O2 core–shell nanostructure

The Fe2O3@C18H34O2 core–shell nanostructure was fabricated according to our previous work11 with little modification. In a typical procedure, 1.92 g of sodium oleate (6 mmol), 20 mL of oleic acid (C18H34O2) and 40 mL of ethanol were mixed by vigorously stirring, to which 10 mL of Fe(NO3)3·9H2O aqueous solution (0.2 mol L−1) was added at room temperature. The dark red solution mixture was then transferred into a Teflon-lined stainless-steel autoclave with a capacity of 100 mL for hydrothermal treatment at 180 °C for 20 hours. The as-obtained precipitate was repeatedly washed with n-hexane, ethanol and deionized water, and finally dried at 60 °C for 4 hours.

2.2. Characterization

The XRD patterns were recorded on a powder X-ray diffractometer (Rigaku D/max-rA) equipped with a rotating anode and a Cu Kα1 radiation source (λ = 1.5406 Å) at a step width of 0.02°. Transmission electron microscopy (TEM) was performed on the JEOL 2010 TEM with operating voltage at 200 kV. The high-resolution transmission electron microscopy (HRTEM) was conducted using a field emission gun (FEG) JEOL 2010F microscope with a point resolution of 0.19 nm. Fourier transform infrared (FTIR) spectrometry was performed on KBr disks of the powdered samples using a BRUKER TENSOR 27 FTIR spectrometer.

2.3. Electrochemical measurements

The electrochemical measurements were carried out using 2032 coin-type cells with pure lithium metal as the counter and reference electrodes at two different temperatures of 25 °C and 55 °C. The working electrode consists of active material (as-synthesized Fe2O3@C18H34O2 powder), conductive agent (carbon black), and sodium carboxymethyl cellulose (CMC, 800–1200 mPa s) binder in a weight ratio of 80[thin space (1/6-em)]:[thin space (1/6-em)]10[thin space (1/6-em)]:[thin space (1/6-em)]10, using deionized water as the dispersion medium. The weights of Fe2O3@C18H34O2 powder loaded onto one electrode are 0.48, 1.80 and 3.78 mg. The mixture was spread on a Cu foil and dried under vacuum at 120 °C for 8 hours. The electrolyte used was 1.0 mol L−1 LiPF6 in a mixture of ethylene carbonate (EC) and dimethyl carbonate (DMC) (1[thin space (1/6-em)]:[thin space (1/6-em)]1 by volume). Cell assembly was carried out in an Ar-filled glove box. The cells were cycled at different current rates of 0.2, 0.5, 1, 2 and 5 C between 0.01 and 3 V using a LAND battery tester. Electrochemical impedance spectra (EIS) measurements were carried out at room temperature using CHI660D electrochemical workstation over a wide frequency range from 100 kHz to 10 mHz with an ac perturbation voltage of 10 mV. The impedance data were fitted using the Autolab Nova 1.8 software. The cyclic voltammetry (CV) measurements were performed at different voltage ranges of 0.02–2 V and 0.02–1.5 V at different scan rates of 0.1, 0.5, 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5 and 6 mV s−1. The specific capacity was approximately calculated based on the mass of Fe2O3 alone.

3. Results and discussion

3.1. Morphology and microstructure of Fe2O3@C18H34O2

The chemical composition of the as-prepared product is shown in Fig. 1a, in which all the diffraction peaks can be unambiguously indexed to the hexagonal structure of hematite (JCPDS no. 33-0664) and the cubic structure of maghemite (JCPDS no. 39-1346). A broad and weak apophysis at low diffraction angles indicates the remnant of amorphous C18H34O2 phase, even after extensive washing, which can be further confirmed by the FTIR spectrum in Fig. 1b. The two bands of 2923 and 2852 cm−1 represent the aliphatic alkyl groups of C18H34O2, revealing the chemisorption of oleic group on the surface of Fe2O3 particles.12 And, the bands at 1625 and 1431 cm−1 can be assigned to the vibration of carboxylate groups and C–H bond, respectively. The peaks at 555 and 480 cm−1 are essential features for Fe–O bond in Fe2O3.
image file: c3ra47318j-f1.tif
Fig. 1 (a) XRD pattern and (b) FTIR spectrum of the as-obtained product.

The TEM image in Fig. 2a shows the product is of diamond shape, with average side length of 15 nm. As is evident from the periodic lattice fringes across all the selected diamond-shaped particles (Fig. 2b–h), each of these particles is a monocrystal regardless of their phase composition. More importantly, a surface C18H34O2 shell, being of amorphous characteristic with different thickness, was also clearly observed. The dissimilar electronic density of Fe2O3 and C18H34O2 phases allow clear differentiation of core–shell structure of the nanoparticles. Such observation further confirms the XRD and FTIR analyses in Fig. 1. Although the surface coated C18H34O2 layer is always avoidless and normally undesired in most C18H34O2-participated chemical syntheses, such an experimental drawback can thereafter turn into an advantage to generate an uniform double charge layer upon charge–discharge cycling as will be discussed in the forthcoming section.


image file: c3ra47318j-f2.tif
Fig. 2 (a) TEM and (b–h) HRTEM images of the as-obtained product. The lattice spacings of α-Fe2O3 and γ-Fe2O3 components are marked with white and black, respectively.

3.2. Electrochemical performances

The charge–discharge cycling was carried out for Fe2O3@C18H34O2 (0.48 mg)/Li cell in the voltage window of 0.01–3 V (vs. Li/Li+) at a current density of 200 mA g−1 (0.2 C). The voltage versus capacity profiles are shown in Fig. 3a. During the 1st cycle, the first plateau appears at 1.6 V, followed by a smooth voltage drop to 1.2 V, wherein a canted plateau occurs and hence follows by another voltage drop to ∼0.9 V. This has been reported as a feature for lithium insertion in Fe2O3 to form LixFe2O3.8,13 The two different plateau voltages illustrate the different lithium insertion potentials as for α-Fe2O3 and γ-Fe2O3 phases in the electrode. Then, a third flat voltage plateau at about 0.9 V, probably ascribed to the formation of solid electrolyte interphase (SEI) layer and the reduction of Fe3+ to Fe0,8,13 sets in and continues until a capacity of ∼1700 mA h g−1 is reached, followed by a gradual drop in voltage until the end of discharge. The capacity retention during the initial 30 charge–discharge cycles is rather disappointing (Fig. 3b), in that the specific capacity value sharply drops down from 2840 to 660 mA h g−1. Upon further cycling, the capacity retention curve levels off between 30 and 60 cycles, and thereafter the specific capacity value ever-increases to 1800 mA h g−1 after 350th charge–discharge cycles (Fig. 3b).
image file: c3ra47318j-f3.tif
Fig. 3 (a) Charge–discharge voltage profiles of Fe2O3@C18H34O2 (0.48 mg)/Li cell cycled between 0.01 and 3 V at 0.2 C rate. (b) 25 °C capacity retention of Fe2O3@C18H34O2 (0.48 mg)/Li (solid square) and Fe2O3 (1.56 mg)/Li (solid circle) cells cycled between 0.01 and 3 V at 0.2 C rate. (c) Schematic illustration of a possible capacitive model. (d) Weight and temperature effects of Fe2O3@C18H34O2/Li cells on the capacity retention cycled between 0.01 and 3 V at 0.2 C rate.

Since Fe2O3 neither exhibits interstitial sites for lithium, nor alloys with Li, a two-step mechanism was popular to explain the observed high specific energy.9 The first and best understood mechanism, namely conversion reaction, entails the decomposition of Fe2O3 into Fe nanoparticles embedded into a Li2O matrix, which converts back to Fe2O3 nanoparticles upon subsequent oxidation, leading to the overall reaction Fe2O3 + 6Li ↔ 3Li2O + 2Fe.14 Such a conversion reaction was demonstrated to be thermodynamically feasible and kinetically favored by the presence of Fe nanoparticles formed during the first reduction step. The second one was supposed to be associated to the growth and dissolution of a gel-like polymer layer around Fe2O3 particles upon subsequent cycles. A charge transfer process of electrons to the alkyl carbonate molecules forms radical anions, which are stabilized by Li-ions that are adsorbed on the Fe particles. Upon reduction, a piling of these stabilized radical ions, which should give back solvent or by-product molecules at higher potentials upon oxidation, thus give the reversible capacity. It appears that the reduction of Fe2O3 by lithium consists, during the first discharge, of these two separate and distinct processes that become highly intermixed. Upon long cyclings, the Fe2O3 ↔ Fe process, initially corresponding to the main part of the overall cell capacity, gradually vanishes with a predominance of the polymer-like process over the conversion process. As such, the capacity retention curve in Fig. 3b progressively lowers down and levels off around 30–60 cycles, indicating that the momentum of capacity loss minted by the disappearing conversion process is effectively contained by the progressively enhancing polymer-like process.

Upon further cyclings, the capacity retention in Fig. 3b unceasingly increases, even approaches 1800 mA h g−1 beyond 350th cycles, which is well above the theoretical capacity of 1005 mA h g−1 for Fe2O3 anode materials. The over capacity has been previously attributed to the growth of the aforementioned electrochemical gel-like polymer layer.8–10 However, our observed capacity value of 1800 mA h g−1 greatly surmounts any other reported capacity values in polymer-assisted metal-oxide electrode materials. That being the case, other mechanisms relevant to over capacity should be considered. Firstly, the intentionally designed Fe2O3@C18H34O2 core–shell nanostructure bears striking similarities with electrical double-layer capacitors, in which the electrons are blocked out, and thus accumulating on the superficial layer of C18H34O2 shell (Fig. 3c). Secondly, the adsorptive mechanism (reversible interfacial reaction), the capacity of which depends on the grain size in the first place and indeed resorts on the presence of nanoparticles, probably has critical impact on the observed over capacity. Different possibilities of interfacial reactions have been mentioned in the literature,15 among which the charge separation at phase boundaries (i.e., interfacial charging), akin to the characteristic of a pseudocapacitors, has been suggested to be very reversible unlike Li storage in the SEI layer that might also occur. Such interfacial reaction associated with charge separation is also depicted in Fig. 3c, wherein the electrons can be injected through the outer double charge layer into the Fe2O3 electrode matrix under a certain current rate.

Similar variation trend of capacity retention can be found in Fig. 3d. The characteristic of large decline and then rise of the capacity retention curve is a common feature as for Fe2O3@C18H34O2 (1.80 mg)/Li and Fe2O3@C18H34O2 (3.78 mg)/Li cells at 25 °C and 55 °C. Also, such capacity retention differs significantly from that of uncoated 25 nm sized Fe2O3 particles (Fig. 3b), and hence revealing the important role of C18H34O2 shell.

EIS measurements of the fresh and 353rd-cycled cells were carried out to evidence the presence of surface double charge layer and interfacial charging event. In the case of the Fe2O3 fresh cell (Fig. 4a), the sole semicircle at high frequency is related to active electron transfer resistance on the electrode interface, whereas the 2nd semicircle at lower frequency unique for the 353rd-cycled cell (Fig. 4b) is related to the Li absorption/desorption process, that is, charge transfer at interface. The appearance of the 2nd semicircle after long cyclings reveals the interface between passivation films (including SEI layer and C18H34O2 shell) and active material, which is activated by formation or decomposition of Fe2O3 or the mixture of Li2O and Fe at the initial cycles, is becoming progressively accessible for Li+ ion transfer as increasing the cycle number.


image file: c3ra47318j-f4.tif
Fig. 4 Family of Nyquist plots measured for (a) fresh cell and (b) 353rd-cycled cell. Insets: high frequency region of corresponding Nyquist plots.

In order to provide direct and solid evidence for the presence of capacitive behaviors induced by surface double charge layer and interfacial charging event, a set of CV measurements were performed. Given that the main redox peaks appear around 1.8 V (inset of Fig. 5a), a series of CV curves regarding the 353rd-cycled Fe2O3@C18H34O2 (0.48 mg)/Li cell were measured by lowering the discharge cutoff voltage from 2.0 V to 1.5 V (Fig. 5a). In this case, the main redox peaks are no longer present; surprisingly, the anodic and cathodic polarization curves do not superimpose, but exhibit a quasi-rectangularly shaped profile. Such a mirror-image relation between anodic and cathodic current responses profiles in CV curves is usually reminiscent of a capacitive behavior.16


image file: c3ra47318j-f5.tif
Fig. 5 CV curves for 353rd-cycled Fe2O3@C18H34O2 (0.48 mg)/Li cell in voltage range of 0.02–1.5 V (a) at a scan rate of 0.5 mV s−1 and (b) at scan rates varying from 0.1 to 6 mV s−1. The insets show (a) CV curves measured for fresh cell in voltage range of 0.02–2.0 V at a scan rate of 0.5 mV s−1 and (b) the variation of the current (taken as constant over 0.5 to 1 V voltage range at scan rates of 0.1–2.5 mV s−1) as a function of the scan rate (solid squares), fitted by the square root power law and linear lines.

To further test this finding we measured the variation of current (I) as a function of the scanning voltage rate (dV/dt), as shown in the inset of Fig. 5b. The current here is taken as constant over 0.5 to 1 V voltage range at scan rates of 0.1–2.5 mV s−1. As opposed to the usual square root power law characteristic of a faradic process for electrical double-layer capacitors and linear behavior for pseudocapacitors, we observed a compromise variation of I as a function of dV/dt, indicating a blend of electrical double-layer capacitive and pseudocapacitive behaviors (deriving from surface double charge layer and interfacial charging event, respectively) for the reversible low voltage process in Fe2O3@C18H34O2 (0.48 mg)/Li cell. It is well-known that if the anodic currents are proportional to the scan rate (i.e., I ∝ dV/dt), then the redox process is believed to be surface-confined, yielding pseudocapacitance-type behavior; otherwise, if the anodic currents are proportional to the square root of the scan rates (I ∝ (dV/dt)1/2), then the redox process is considered to be diffusion-controlled, yielding electrical double-layer capacitance-type behavior. Evidently, the I ∝ (dV/dt)a curve in the inset of Fig. 5b, where a is a critical exponent with a value of ∼0.7 in our case, strongly confirms the coexistence of electrical double-layer capacitive and pseudocapacitive behaviors. Notably, the shape of the CV profiles in Fig. 5b changes from a quasi-rectangle at low scan rates (0.1–2.5 mV s−1) into a spindle at high scan rates (3–6 mV s−1), further confirming the remarkable contribution of these two kinds of capacitive behaviors as increasing the scan rates.

To understand more profoundly the electrochemical performances of Fe2O3@C18H34O2 core–shell nanostructure, it is indispensable to study its rate capabilities. Fig. 6a shows the rate capabilities of 300th-cycled Fe2O3@C18H34O2 (0.48 mg)/Li cell (25 °C) at different current rates (0.2–0.5–1–2–5–0.2 C). There is always a capacity drop immediately after switching from a lower current rate to a higher current rate, which can be usually explained by the concentration polarization of Li+ ions in the Fe2O3 anode resulting from a diffusion limited process.17 Notably, a reversible capacity as high as ∼1020 mA h g−1, barely more than the theoretical capacity of Fe2O3, can still be held at 1 C for 50 cycles. As the current rate increases from 1 to 2 C and then to 5 C, the capacity retention becomes worse, only exhibiting a capacity of ∼400 mA h g−1 at 5 C for 50 cycles. Further recovering the current rate back to 0.2 C, the capacity value soars up to ∼1610 mA h g−1 and rapidly rises to ∼1860 mA h g−1 during the initial 10 cycles at 0.2 C rate. Afterwards, the capacity value abruptly drops down to 1005 mA h g−1 and exhibits quite similar capacity retention with that as illustrated in Fig. 3b.


image file: c3ra47318j-f6.tif
Fig. 6 (a) Rate capabilities for Fe2O3@C18H34O2 (0.48 mg)/Li cell after 300th cycles at different discharging rates: 0.2–0.5–1–2–5–0.2 C. (b) Nyquist plot measured for Fe2O3@C18H34O2 (0.48 mg)/Li cell after 350th-cycled rate capabilities. The high-medium-frequency region is shown as an inset.

In essence, the capacity drop as increasing the current rates is intimately associated with the non-efficient grinding event, which happens at high rates due to diffusion limitations.9 At the effect of the strain generated by the fast lithium insertion/deinsertion process at high rates, the Fe2O3@C18H34O2 nanostructure is shattered, and hence losing its core–shell continuity (Fig. 7a and b). In this case, the previously well-formed surface double charge layer and interfacial charging zone are severely destroyed. During subsequent charge–discharge cycles, the system gradually develops sub-structures (i.e., nano-domains as depicted in Fig. 7c) within the original nanosized particles, with the lattice strain being accommodated by slippage at the domain wall boundaries. More importantly, the formerly fragmentized C18H34O2 wall restores to its original shape with decreasing thickness due to ever-increasing surface area of these nano-domains as prolonging such grinding process. In these scenarios, the specific capacity of such an electrode is proportional to 1/L, L being the capacitor size. It is evident that the recovery of surface/interface double charge layer and interfacial charging zone would induce abrupt capacity rise (e.g., the observed high capacity of 1610 mA h g−1 in Fig. 6a) and its further increasing trend, from 1610 to 1860 mA h g−1, due to the ever-decreasing L value. As the way things going, the amount of C18H34O2 phase is progressively unable to coat the enlarging surface area of nano-domains, and finally fails to form a continuous shell; that is, the capacitive behaviors of the system are destroyed again with irreparability. That being the case, the specific capacity would drop down to a lower value of 1005 mA h g−1 (Fig. 6a). Upon further cyclings, the electrolyte decomposition process dominates the subsequent capacity retention and, to some extent, mitigates ill effects on the capacity fading induced by the discontinuous C18H34O2 shell.


image file: c3ra47318j-f7.tif
Fig. 7 (a) TEM and (b) HRTEM images of the Fe2O3@C18H34O2 active material after 5 C cyclings. The fast Fourier transformation pattern is shown as an inset. (c) A schematic representation of the nano-domain structure within a Fe2O3@C18H34O2 particle after high-rate cyclings.

In order to grasp further information on the charge-transport dynamics, an ac impedance measurement was conducted for a Fe2O3@C18H34O2 (0.48 mg)/Li cell after 350th-cycled rate capabilities. The Nyquist plot in Fig. 6b consists of two semicircles followed by a nearly linear-type frequency variation at low frequencies, as one would expect for a pure capacitance behavior. Nevertheless, by lowering our measurements down to very low frequency of 0.1 mHz, we failed to observe a drastic deviation from a straight line with the appearance of a third large semicircle masking the two previous ones, which is reminiscent of a pseudocapacitive behavior. It follows that the grinding event induced by the high-rate capability process would be very detrimental to the pseudocapacitive behavior derived from the adsorptive mechanism. By contrast, the electrical double-layer capacitive behavior survives such grinding process at the expense of getting the C18H34O2 shell thinner and more discontinuous.

4. Conclusions

In summary, the electrochemical performances of the designed Fe2O3@C18H34O2 nanostructure were systematically studied. The observed outstanding properties should be attributed to its distinct structure that offers the following benefits: (1) the coated C18H34O2 shell is conducive to form surface double charge layer, which exhibits electrical double-layer capacitance behavior; (2) at certain current rates, the C18H34O2 shell is beneficial to accessing electrons and hence inducing interfacial charging event, which is responsible for the observed pseudocapacitance behavior; (3) the C18H34O2 nano-shell provides negligible volumetric contribution to the overall electrode, whereas it yields strikingly high over capacity of 1800 mA h g−1 after 350th cycles. As such, the overall cell energy density would be substantially enhanced.

Acknowledgements

The authors are grateful to the financial aid from the National Natural Science Foundation of China (NSFC no. 51072087) and Specialized Research Fund for the Doctoral Program of Higher Education (20113719110001).

Notes and references

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