DOI:
10.1039/C3RA45383A
(Paper)
RSC Adv., 2014,
4, 47-53
Cobalt nanoparticles in hollow mesoporous spheres as a highly efficient and rapid magnetically separable catalyst for selective epoxidation of styrene with molecular oxygen
Received
26th September 2013
, Accepted 4th November 2013
First published on
6th November 2013
Abstract
Uniform rattle-type hollow mesoporous spheres (HMS) with large cavities have been successfully prepared by the colloidal carbon spheres as templates. The spheres are well monodispersed and nearly uniform in dimension with particle size of ca. 150 nm. Co nanoparticles composed of HMS were found to be a highly efficient catalyst for selective epoxidation of styrene under mild reaction conditions. The catalysts can be easily separated from the reaction mixtures by an external magnet, and reused five times without significant loss of catalytic activity.
1. Introduction
Ordered mesoporous silica materials were first synthesized in 1992.1 Mesoporous spherical self-assembly of nanocarriers have become a promising approach toward the synthesis of ordered mesoporous materials.2–10 As nanocarriers, hollow mesoporous silica materials with unique properties and structures (such as low toxicity, good compatibilities with metal particles, adjustable pore diameter, low density, and very high specific surface area with abundant Si–OH bonds10–12) have attracted much attention as candidates in adsorption and drug delivery systems.2,13–15 The studies showed that the hollow mesoporous silica spheres could provide much higher drug loading capacity, compared to the conventional mesoporous materials such as MCM-41, SBA-15 and MCF. Consequently, the hollow mesoporous spheres have received considerable attention because they have potential applications. For instance, Wang et al. synthesized intact and stable hollow silica spheres with radially oriented amino-functionalized mesochannels, and these hollow spheres showed a much higher release rate and higher flurbiprofen capacity (>1000 mg g−1) compared with flake-like mesoporous SBA-15 particles.16 Zhu et al. demonstrated that hollow mesoporous silica spheres could charge ibuprofen about three times as large as conventional MCM-41 (ref. 17). Yang et al. reported recently gold-promoted palladium catalyst with mesoporous hollow silica spheres as support, and the catalyst showed ten times higher activity than commercial Pd/C catalyst and six times higher activity than Pd/MHSS catalyst.18 Although many catalysts have been found to be reliable, the current chemical transformation emphasizes from environmental and economical concerns require low cost, high efficiency, easy separation and the production of minimum waste. Therefore, more and more researchers are trying to design easily separated and recyclable, environmental and economical catalyst.19–23
Epoxide compounds are usually synthesized by epoxidation of alkenes. Therefore, the epoxidation of alkenes is a highly significant chemical reaction. Especially the epoxidation of styrene become increasingly attractive because the epoxide is useful intermediate in the production of many pharmaceuticals and fine chemicals.24 Activation of the carbon–hydrogen bonds of an alkane is considerable difficult due to its stability.25,26 Conventionally, the epoxidation of alkenes was usually carried out with organic peracid as an oxidant or by a chlorohydrin process. A lot of waste was formed in many cases.27,28 Now, organic peroxide and hydrogen peroxide are used as oxidants for the epoxidation of alkenes under the condition of heterogeneous catalyst. For example, Kúzniarska-Biernacka and co-workers found that manganese(III)-Schiff base complex encapsulated in an aluminium pillared clay could efficiently catalyze the epoxidation of styrene by iodosylbenzene (PhIO).29 N.S. Patil and co-workers researched the epoxidation of styrene by anhydrous t-butyl hydroperoxide over Au/Al2O3, Ga2O3, In2O3 and Tl2O3 catalysis.30 Although many current studies about the epoxidation of styrene have been reported,31–34 plenty of difficulties appeared during the reaction, such as low catalytic activity, more byproduct and high reaction temperature. In order to overcome these limitations, researchers exploited environmentally friendly and reusable heterogeneous catalysts for the epoxidation of styrene, such as BaO/Ga2O3,24 Co/Ts-1,34V-MCM-41 (ref. 35) or gold supported on MgO and other alkaline earth oxides.33 Although styrene conversion is quite high when H2O2 or O2 is used as an oxidizing agent, the selectivity for styrene oxide is poor.
Compared with organic peroxides and hydrogen peroxide, molecular oxygen is more environmental and economical oxidant for the epoxidation of styrene. At the same time, developing an efficient catalyst, especially transition metal heterogeneous catalyst for the epoxidation of styrene with O2 is preferable. Herein, we developed a facile route to synthesize HMS nanoreactors with Cobalt nanoparticles resided inside the mesoporous spheres by using the colloidal carbon spheres as the templates. The fabrication procedure involved four steps as shown in Scheme 1. The Co/HMS nanoreactors possess large magnetization, highly open and ordered mesopores, and stably confined. The multicomponent nanostructured materials showed excellent activity for the selective epoxidation of olefins by O2, and could be easily recycled multiple times without visible decrease in catalytic performance. Furthermore, the method is also extended to introduce other transition metal nanoparticles inside the HMS to prepare other new catalysts.
|
| Scheme 1 Scheme of the synthetic procedure for the preparation of Co/hollow mesoporous spheres. | |
2. Experimental
2.1. Materials and reagents
Glucose, ethanol, tetraethoxysilane (TEOS), ammonia solution (28 wt%), SnCl2·2H2O, N,N′-dimethylformamide (DMF), Co(NO3)2·6H2O. olefins and cetyltrimethy-lammonium bromide (CTAB) Were bought from Alfa Aesar. All Chemicals were of analytical grade and were used as received without further purification.
2.2. Preparation of catalysts
2.2.1. Synthesis of carbon nanospheres36,37.
Glucose (6 g) was dissolved in 40 mL distilled water to form a clear solution and then transferred into a 100 mL Teflon-sealed autoclave. The autoclave was maintained at 180 °C for 4.5 hours. The products were separated by centrifugation, followed by washing more than once with distilled water and ethanol. Finally, the products were oven-dried at 50 °C for the following work.
2.2.2. Loading cobalt nanoparticles onto the carbon nanosphere (Co/C).
150 mg carbon nanosphere was dispersed in 50 mL distilled water and stirred for 20 minutes as part A. 0.15 g SnCl2 was dissolved in 30 mL 0.02 M HCl solution as part B. Parts A and B were mixed together under ultrasonicating for 1 hour. The suspension was separated from the solution by filter, washed several times with distilled water and dispersed in 80 mL distilled water. Then 50 mg Co(NO3)2·6H2O was added into it. 10 minutes later, 20 mL of 0.15 M sodium formate solution was added, followed by stirring for 7 hours. The suspension was separated from the solution by a centrifugation, washed with ethanol and distilled water for several times and dried at 60 °C for 12 hours.
2.2.3. Production of Co@mesoporous SiO2 nanoreactor (Co/HMS).
The Co/C composite obtained from last step was dispersed in the solution containing 80 mL H2O, 60 mL ethanol, 0.25 g CTAB and 1.2 mL NH3·H2O with ultrasonic for 20 minutes. The 200 μL TEOS was added into the mixture, and fierce stirred for 8 hours. The suspension was separated from the solution by a centrifugation, washed many times with ethanol and distilled water, respectively, then oven-dried at 60 °C. Then the product was calcined at 400 °C in air atmosphere for 7 hours to remove carbon sphere, CTAB template and other organic species. The amount of Co in the HMS nanoreactor was found to be 2.0 wt% based on ICP analysis.
2.3. Measurement of catalytic performance
The epoxidation of styrene with O2 was performed in a 25 mL two-necked round bottom flask equipped with a reflux condenser. Typically, 5 mL N,N′-dimethylformamide (DMF) solution containing a given substrate (0.1 mL) and 30 mg catalyst was taken, which ultrasonic treatment for 15 min, Then the mixture was vigorously stirred by a magnetic stirrer and kept in a constant temperature oil bath with the temperature maintained at 100 °C. Thereafter O2 at a certain stable flow rate controlled by a mass flow controller was introduced into the liquid by bubbling at atmospheric pressure. The mixture was vigorously stirred for a specified period of time. Samples were withdrawn by syringe and were analyzed by off-line gas chromatography equipped with a capillary column using flame ionization detector (FID). The catalyst was recovered from the reaction mixture by an external magnetic force, washed with acetone, and dried at 60 °C for 12 hours, and then it was used in the next experiment under the same reaction conditions. We employed the catalyst for other olefins by the same method.
2.4. Characterization of catalysts
Powder X-ray diffraction (XRD) patterns were obtained on a Rigaku D/max-2400 diffractometer using Cu-Kα radiation as the X-ray source in the 2θ range of 10–80°. The morphology of the catalyst was observed by a Tecnai G2 F30 transmission electron microscopy and samples were obtained by placing a drop of a colloidal solution onto a copper grid and evaporating the solvent in air at room temperature. The conversion was estimated by GC (P.E. Autosystem XL) and GC-MS (Agilent 6890N/5973N). Co content of the catalyst was measured by inductively coupled plasma (ICP) on IRIS Advantage analyzer. X-ray photoelectron spectroscopy (XPS) was recorded on a PHI-5702 instrument and the C1s line at 297.8 eV was used as the binding energy reference. Magnetic measurement of Co@mesoporous SiO2 nanoreactor was investigated with a Quantum Design vibrating sample magnetometer (VSM) at room temperature in an applied magnetic field sweeping from −15 to 15 kOe.
3. Results and discussion
3.1. Characterization of catalysts
Fig. 1 shows the XRD patterns between 10 and 90°. The XRD pattern of Co/HMS exhibits four different peaks at 2θ = 27.1°, 35.2°, 52.4°and 61.5°, corresponding to the reflections of (110), (111), (200) and (220) crystal planes of cobalt, respectively. The pattern shows that the CoO phase is formed by air oxidation during the recovery and storage procedure.
|
| Fig. 1 XRD patterns of Co/HMS. | |
The morphologies and structures of the products at different synthetic steps were observed by TEM. Fig. 2(a) shows the TEM micrographs of the carbon nanospheres. It can be clearly observed that the morphology of carbon nanospheres is predominated with spheres; they are quite uniform in size and the average size of the spheres is around 100–150 nm. These carbon nanospheres possess functional groups (–OH, CO) on the surface, which offer an important chemical environment to adsorb metal ion-nanoparticles by electrostatic attraction in acidic solution. Fig. 2(b) is a TEM image of the Co/C composite. The particles with an average size of about 4–6 nm are uniformly distributed on the surfaces of carbon nanospheres. On the basis of Co/HMS using TEOS as the silica source and CTAB as a soft template, a thin layer of mesoporous silica is coated onto the Co/HMS spheres. Then, the Co/HMS nanoreactors were obtained after the calcination aiming at removing the carbon templates and the organic groups of CTAB. Fig. 2(c) shows the TEM micrographs of the calcined HMS in 330 °C. There is a more obvious contrast between the core and the shell of the sphere. A large number of carbon nanospheres' cores began to shrink, but the shell surface is still smooth, no hole formed at the same time. Fig. 2(d) shows the TEM micrographs of the calcined HMS in 430 °C. In contrast to Fig. 2(c), the foam-like masses in the cores have disappeared, which implies that the foam-like masses are organic compounds, and the calcined HMSs has a hollow structure. At the same time, numerous cobalt nanoparticles evenly dispersed on the inner wall of the shell.
|
| Fig. 2 (a) TEM of carbon nanospheres; (b) TEM of Co/C nanospheres; (c) TEM of final composite nanoreactors (Co/HMS) in low calcined temperature and (d) TEM of final composite nanoreactors in high calcined temperature. | |
The magnetization curve measured at room temperature for Co/HMS is shown in Fig. 3. The curve presents a thin hysteresis loop, which indicates the ferromagnetic behavior of Co/HMS spheres. The magnetization saturation (Ms) of the mesoporous spheres reaches 5.4 emu g−1, and it suggests that cobalt nanoparticles become encapsulated in hollow mesoporous spheres. This is consistent with the TEM patterns (Fig. 2). Although it is small hysteresis loop, the brown Co/HMS spheres can still be efficiently attracted toward the magnet within a certain period (inset of Fig. 3).
|
| Fig. 3 Room temperature magnetization curves of Co/HMS. | |
Fig. 4 shows the XPS spectrum of the synthesized Co/HMS nanoreactor. Peaks corresponding to oxygen, carbon, silicon, tin and cobalt are observed. Both the peaks of Si 2s (156.3 eV) and Si 2P (105.5 eV) are quite clear and this means that SiO2 is the main component is the outer surface. However, typical peak of Co elements is not obviously found. To ascertain the oxidation state of the Co, X-ray photoelectron spectroscopy (XPS) studies were carried out. Co 2p photoemission is shown in Fig. 5 for UHV-cleaved CoO (1 0 0) with binding energies of 780.8 eV for 2p3/2 and 795.7 eV for 2p1/2 photoemission maxima, and are in agreement with literature values.38 The majority of cobalt nanoparticles exist inner the hollow mesoporous spheres from the TEM micrographs. Since the analysis of XPS is only about outer surface of particles, the Co 2p signals in Fig. 5 are very small. On the basis of above analysis, it can be concluded that the XPS data further identified the hollow mesoporous structure of the synthesized Co/HMS.
|
| Fig. 4 XPS spectrum of the elemental survey scan of Co@mesoporous SiO2. | |
|
| Fig. 5 XPS spectrum of the Co/HMS showing Co 2p binding energies. | |
3.2. Epoxidation of styrene reaction catalyzed by Co/HMS nanoreactor
Table 1 compares the effect of solvent on the epoxidation of styrene with O2 over Co/HMS at 100 °C. It can be seen that solvent played an important role on the epoxidation reaction. For example, DMF was especially efficient in obtaining both high styrene conversion and high epoxide selectivity. The conversion date of styrene (Table 1) was obtained in dimethyl sulfoxide (DMSO), toluene and cyclohexanone, but the epoxide selectivity was low.
Table 1 Effect of reaction solvent on epoxidation of styrene with O2 over Co/HMSa
Solvent |
Styrene conversion (%) |
Product selectivity (%) |
Benab |
Epoxide |
Pheac |
Other |
Reaction condition: styrene (0.1 mL), catalyst (30 mg), temperature (100 °C), DMF (5 mL), time (3 hours), flow of O2.
Benzaldehyde.
Phenylacetaldehyde.
“—” means none.
|
DMSO |
63 |
8 |
51 |
23 |
18 |
Chlorobenzene |
0 |
—d |
— |
— |
— |
Cyclohexanone |
49 |
9 |
19 |
24 |
48 |
Toluene |
34 |
28 |
14 |
6 |
52 |
DMF |
98 |
0 |
94 |
6 |
0 |
The influence of reaction time on the conversion and selectivity for the epoxidation was showed in Fig. 6. Along with time extension, the conversion of styrene increased rapidly and the epoxide selectivity also increased very markedly (3 hours), and the conversion and selectivity attained over 90%. However as time went by, a growing number of by-products were generated, so the selectivity decreased after 3 hours reaction.
|
| Fig. 6 Influence of reaction time on the epoxidation of styrene by DMF over the Co/HMS (in) catalyst: (a) styrene conversion, (b) epoxidation selectivity. | |
The compounds were characterized by GC-MS, 1H-NMR spectra of 400 MHz and 13C-HMR spectra of 100 MHz spectrometer and used CDCl3 as the solvent. The chemical shifts (δ) are reported in parts per million (ppm) relative to the residual CHCl3 peak (7.26 ppm for 1H-NMR and 77.0 ppm for 13C-HMR). The coupling constants (J) are reported in Hertz (Hz). Yields refer to isolated material judged to be ≥95% pure by 1H NMR spectroscopy following silica gel chromatography. All the chemicals were used as received unless otherwise stated. 1H-NMR (400 MHz, CDCl3) δ 7.357–7.255 (m, 5H), 3.841 (d, 1H, JXA = 4 Hz, JXB = 2.4 Hz), 3.122 (d, 1H, JAB = 5.6 Hz, JAX = 4 Hz), 2.871(d, 1H, JBA = 5.6 Hz, JBX = 2.4 Hz) shown in Fig. 7. 13C-NMR (100 MHz, CDCl3) δ 128.4, 128.1, 52.2, 51.0 shown in Fig. 8.
|
| Fig. 7 1H-NMR spectra on 400 MHz spectrometer. | |
|
| Fig. 8 13C-HMR spectra on 100 MHz spectrometer. | |
We compared the results achieved in this work with the earlier reported heterogeneous catalysis for epoxidation of styrene yield and selectivity (Table 2). Obviously, in our work product yield is the highest. Although the reaction over other catalysts also can receive high yield, they needed more time or higher temperature (Table 2, entry 2–4 and 7–10). Furthermore, some reactions temperature in other works is lower, but the reactions take longer time and obtain lower yield (Table 2, entry 1, 4, 7, 10). By contrast, Co/HMS shows higher conversion and selectivity than entry 3, 5 and 6 in the same time.
Table 2 Comparison of Co/HMS catalysts with the earlier reported heterogeneous catalysts for their performance in the styrene-to-styrene oxide epoxidation
Entry |
Catalyst |
Solvent |
Temp/°C |
Time/h |
Select/% |
Yield/% |
Ref. |
1 |
Co-ZSM-5(L) |
TBHP |
90 |
4 |
89 |
87 |
39
|
2 |
V-MCM-41 |
Acetonitrile |
rt |
8 |
93 |
77 |
35
|
3 |
Co–Y–ZrO2 |
DMF |
120 |
3 |
90 |
33 |
40
|
4 |
Cu-MCM-41 |
TBHP |
80 |
24 |
80 |
75 |
41
|
5 |
CuO/Ga2O3 |
TBHP |
95 |
3 |
78 |
58 |
42
|
6 |
Au/Yb2O3 |
TBHP |
82 |
3 |
73 |
54 |
43
|
7 |
Co-SBA-15x |
DMF |
100 |
8 |
66 |
62 |
44
|
8 |
Co3O4 |
DMF |
70 |
5 |
84 |
71 |
45
|
9 |
Co/Ts-1 |
DMF |
100 |
3.5 |
74 |
70 |
34
|
10 |
Co-SSZ-51 |
DMF |
100 |
8 |
78 |
37 |
46
|
11 |
Co/HMS |
DMF |
100 |
3 |
94 |
92 |
This work |
The catalytic epoxidation of various olefins is summarized in Table 3. Reactions were performed at the optimized reaction temperature under air in different solvent containing alkene, oxidant and catalyst. This catalyst efficiently converts olefins to their corresponding epoxides. Styrene was converted to styrene oxide in high yield. From entry 1, 2 in Table 3, it can be found that carbocyclic alkenes are converted to the corresponding epoxides in high yield, as well. Although oxidation of the linear alkenes requires longer reaction times, the conversion and selectivity are high. All in all, this catalytic system shows a good activity in the case of different olefins.
Table 3 Epoxidation of various alkenes with O2a
Entry |
Alkene |
Time/h |
Solvent |
T/°C |
Conv.b/% |
Selec./% |
Reaction condition: alkene (0.1 mL), flow of O2.
Determined by GC.
|
1 |
|
3 |
DMF |
50 |
94 |
92 |
2 |
|
3 |
DMF |
100 |
99 |
93 |
3 |
|
5 |
DMF |
100 |
96 |
92 |
4 |
|
5 |
CH3CN |
60 |
85 |
89 |
5 |
|
5 |
CH3CN |
80 |
90 |
91 |
6 |
|
6 |
DMF |
100 |
88 |
92 |
7 |
|
6 |
DMF |
110 |
91 |
95 |
8 |
|
8 |
DMF |
110 |
93 |
93 |
The catalyst was recycled in order to test its stability as well as activity. The obtained results are showed in Table 4. As seen from the table there was no distinct change observed in conversion, but a slight decrease in yield was observed which presents that the catalysts are stable and five consecutive cycles without any significant loss of catalytic activity.
Table 4 Recyclability of catalysta
Catalyst |
Cycle |
Conversion (%) |
Yieldb (%) |
Reaction conditions: styrene (0.1 mL), catalyst (30 mg), temperature (100 °C), DMF (5 mL), time (3 hours), flow of O2.
Yield based on GC analysis.
|
Co/HMS |
1 |
98 |
92 |
2 |
96 |
92 |
3 |
95 |
90 |
4 |
95 |
88 |
5 |
95 |
88 |
4. Conclusion
We have developed a facile method for the manufacture of uniform Co/HMS nanoreactor with desired hollow core/mesoporous shell structures, high catalytic activity and magnetic recyclability properties. The cobalt nanoparticles are free of protection ligands and are well-dispersed in mesoporous spheres with little aggregation. The nanoreactors show prominent catalytic activity in epoxidation of styrene with 92% yield for 3 hours and can be recycled five times without significant loss of activity.
Acknowledgements
The authors are grateful to Projects in Gansu Province Science and Technology Pillar Program (1204GKCA047), and the Key Laboratory of Catalytic engineering of Gansu Province, China Gansu Province for financial support.
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