Shunsuke
Chatani
a,
Christopher J.
Kloxin
b and
Christopher N.
Bowman
*ac
aDepartment of Chemistry and Biochemistry, University of Colorado, UCB 215, Boulder, Colorado 80309, USA. E-mail: Christopher.Bowman@colorado.edu
bDepartment of Material Science and Engineering and Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, USA
cDepartment of Chemical and Biological Engineering, Materials Science and Engineering Program, University of Colorado, UCB 596, Boulder, Colorado 80309, USA
First published on 24th December 2013
As the demand for polymeric materials transitions towards the need for customizable, high value, specialty polymeric materials, the ability to use light to initiate various physicochemical changes in polymers represents one of the most powerful and rapidly evolving approaches. Whether for polymer formation, polymer modification, shape change, or inducing smart material responses, light has the unique capacity for enabling 4D manipulation of each of those processes. Given the simple, 3D ability to focus light on a targeted voxel and the even simpler ability to turn a light on and off to facilitate temporal control, light has been used widely in various polymer modifications. Further, in addition to the ability to enhance the control of various reactive processes, due to the much greater energy available in a photon as compared to the thermal energy available, light enables chemical processes to occur at ambient conditions that are otherwise inaccessible without heating. In particular, within the polymer chemistry field, light has been used to cause bond formation, bond degradation, and isomerization, with subsequent reactions including polymerization, polymer degradation, polymer functionalization, and responsive changes in properties of smart materials. Here, this article attempts to provide a fundamental basis for the various photochemical processes implemented in polymer systems, followed by selected examples of that implementation in various polymerization, functionalization, degradation, and other reactions.
This behavior leads to the second attribute that renders photochemical processes desirable in polymer science – the temporal control afforded by the simplicity of being able to turn a light on and off. Photochemical processes are activated simply by opening a shutter or switching on a light and require little in the way of harsh environmental conditions, solvents or toxic components to initiate the reaction. In fact, one of the primary driving forces for implementing photochemical reactions is the ability to eliminate solvents from the reaction mixture, as enabled by the shelf-life stability and ability to shutter the process. In a related aspect, typical light sources for photoinitiating processes are also widely available, depending on the need for specific wavelengths and intensities. The recent development of LED light sources in the UV and blue visible range has enabled an even broader range of polymer scientists and engineers to use photochemically initiated processes. Further, being able to react at ambient conditions and formulate a complete mixture of reaction components far in advance of it being reacted implies that for coatings, biomedical implants, and other applications, “greener” processes that eliminate the need for any solvents are readily developed. It should be noted that while nearly all photoinitiated processes are started by turning a light on, extinguishing the light source may or may not stop a process that was photochemically initiated. Most radical polymerizations, photoisomerization, and photoinduced cyclization reactions will cease immediately or at least rapidly in the absence of light. In contrast, many photocatalytic reactions such as the generation of Cu(I) in the copper-catalyzed azide–alkyne reaction1–6 or the photogeneration of acids and bases that catalyze various reactions7–9 will proceed long after the light is extinguished.
Finally, in addition to ambient initiation and temporal control, one of the most powerful advantages of photochemical processes is the ability to control the desired reaction spatially. With simple masking or patterned illumination that is possible with light sources coupled to mirror-arrays such as digital light projectors, two-dimensional control of photochemical initiation is achieved; however, it is also possible to focus light within a volume to achieve three-dimensional reaction control. This focused light leads to an intensity profile within the focal volume that may be many orders higher than anywhere else in the material. Thus, with one or both of these approaches it is possible not only to control when a photochemical process occurs but it is also possible to control where that photochemical process occurs. The spatiotemporal control of photochemical polymer processes historically has been exploited in numerous lithography applications, from chemically amplified photoresists to printing plates to stereolithography (or additive manufacturing), each requiring the formation of or physicochemical changes to the polymer in the exposed regions as compared to the unexposed regions.
![]() | ||
Fig. 1 Representative primary photochemical reactions; isomerization, bond forming and bond breaking reactions. |
Broadly, the primary photochemical reactions can be classified as isomerization reactions, bond forming reactions, or bond breaking reactions. In considering the photoisomerization reactions, cis–trans isomerization reactions are commonly used to alter light absorption, to probe the molecular structure of polymers, to manipulate phase behavior in self-assembled systems, to cause or actuate macroscopic shape changes of polymers and to promote or inhibit chemical activation of a species. Shorter wavelengths of light are typically used to induce the trans-to-cis isomerization while longer wavelengths of light are used to revert back to the typically more stable trans isomer; the thermal back reaction also will generally lead to the trans isomer. In the bond forming reactions, the most common bond formation reactions involve cycloaddition reactions. For example, [2 + 2] cycloaddition reactions in compounds such as cinnamates have been used to form crosslinks in prepolymers for many decades.10 In both of these approaches, a significant weakness that arises in these reactions is the broad limitation that in each of these systems only a single bond is formed or molecular structure isomerized as a result of each photon that is absorbed. Since typical photon fluxes from a 365 nm light source will be on the order of 3 mM photons per s (assuming a monochromatic light source with an output of 10 mW cm−2 and a sample thickness of 100 microns), the maximum reaction rate would only be on that same order. This low reaction rate thus makes these approaches infeasible unless a high intensity light source, a long reaction time, or a system that is very sensitive to small changes in reaction extent is used.
In contrast, bond breaking reactions have traditionally been used to achieve very high overall reaction rates through the generation of a reactive intermediate species via the primary photochemical event. Photochemically initiated bond cleavage reactions have taken the form of deprotection, homolytic cleavage, and reverse cyclization reactions. While each of these reactions remains fundamentally limited by the feature that only a single primary photochemical event can occur for each photon, here, frequently, the species generated as a result of that reaction are initiating species such as radicals or catalysts that have taken the form of anions, cations, or various metallic species. These catalytic species are then able to catalyze the desired overall reaction at a rate that is many orders of magnitude faster than the underlying photon flux, enabling reactions to occur on practical timescales with reasonable light exposure conditions.
The remainder of this article first provides a brief introduction to photochemistry followed by representative examples of each of the types of photochemical reactions that have been used to form or transform polymer systems. Finally, the article discusses representative examples of the implementation of these reactions in various applications.
Light absorption of a single absorbing species is readily described by the Beer–Lambert law:
A = εcd = −log(I/I0) | (1) |
IA = (I0 − I) | (2) |
For each possible photochemical process, a wavelength dependent quantum yield, φ, exists where the quantum yield represents the fraction of the photons absorbed that lead to the desired molecular transformation. For a single absorbing species, the overall (initiation) rate of the desired primary photochemical reaction, Ri, is then determined for a single absorbing species from:
Ri = φIA = φ(I0 − I) | (3) |
As the irradiation source (i.e., incident light intensity), molar absorptivity, and quantum yield may be strong functions of the wavelength, the total photon absorption and reaction rate are calculated by integrating over the absorption spectra of the chromophore in combination with the emission spectra of the irradiation source. It should be noted that a process efficiency ranging from 0–1 is also often included when secondary reactions occur. This approach is particularly common for reactions such as radical initiation where the initiation rate for polymerization is the product of initiating efficiency of the primary radicals, quantum yield, and absorbed photon flux. In such a case, the efficiency classically represents the fraction of photoinitiator radicals that successfully react with a monomer unit to start the polymerization rather than undergoing unsuccessful side reactions such as recombination or primary radical termination.
It is worth noting that while it is apparent that strong absorption is necessary for rapid reaction rates in photochemical systems, light absorption also represents one of the greatest limitations of photochemical processes in polymers. Since photoinduced processes only occur where the light reaches (or where intermediates can subsequently diffuse), opaque, highly absorptive and thick polymer films generally give rise to strong gradients in the light intensity and thus the reaction rate. For reactions such as polymerization, these light intensity gradients lead to significantly different material properties on the incident and dark sides of the film, depending on the specific conditions. In some reactions, such as the photocleavage of a nitrobenzyl ether moiety,13 photodarkening occurs, where the photochemical product has a higher attenuation than the reactant. In contrast, photobleaching can lead to a greater depth of cure than predicted based on the initial absorption of the material.14,15 The lack of a reaction in strongly attenuated regions as well as an inability to penetrate thick, colored, or opaque substrates represents one of the most critical shortcomings for photoinduced processes in polymers.
Photon absorption promotes an electron from its ground state (S0) to its excited singlet state (S1), which is described in a typical Jablonski diagram (Fig. 2).16 In the absence of any photochemical processes, S1, representing the excited singlet state of the chromophore, either deactivates to S0 by fluorescence emission or through internal conversion by heat dissipation. Alternatively, it undergoes intersystem crossing (ISC) to a triplet state (T1). T1 either deactivates to S0 by phosphorescence emission or by ISC. These photophysical processes are in competition with photochemical processes, which include the various targeted reactions described in Fig. 1 and mostly occur from the excited triplet state T1, encompassing isomerization, coupling, and bond cleavage reactions.
![]() | ||
Fig. 2 Jablonski diagram. The excited singlet state (S1) undergoes intersystem crossing (ISC) to a triplet state (T1), which leads to various photochemical reactions (e.g., radical generation as presented here). (Image adapted from ref. 16.) |
Isomerizable chromophores, such as the azobenzene shown in Fig. 3, can be incorporated covalently as side chains or within the polymer backbone or they can be included physically by dissolving the chromophore into the polymer. For these isomerizations, a wavelength and intensity-dependent photostationary state representing a fraction of the molecules in each state is established upon exposure to light where different wavelengths can preferentially be used to bias the photostationary state to either the cis or trans configuration. A thermal back reaction of varying rate is also present and leads to the reconversion of the molecule back to the thermodynamically stable state in the absence of irradiation. Reactions of this type have been used to induce phase transitions in self-assembled systems,17 generate responsive, actuating polymer films,18–35 create surface patterns,26,27,36,37 modulate optical properties of polymers,38 generate photoswitchable biomacromolecules,39–44 control activation/deactivation of catalysts,45,46 among others.
Specifically, azobenzene-containing polymer networks have been investigated as a stimuli-responsive material that could convert light energy to macroscopic work. Finkelmann et al. developed azobenzene-containing liquid-crystalline elastomers (azo-LCEs) that exhibited photomechanical volume change upon UV irradiation.17 This behavior was attributed to the isothermal, order–disorder transition of the LC phase that was induced by photoisomerization of azobenzene side chains. As an extension of this work, the groups of Ikeda,18–22 Broer23–27 and White28–35 reported azobenzene-containing liquid-crystalline polymer networks (azo-LCNs) that demonstrate photomechanical behavior and in some systems, even at a temperature below their glass transition temperatures, i.e., in their glassy state.31–35 Unlike azo-LCEs, the photomechanical response of azo-LCNs is due to reorientation of the azobenzene mesogens that results from linearly polarized light irradiation, through which the azobenzenes realign perpendicular to the polarization direction.
Similarly, photoinduced surface relief (PSR) formation induced by photoisomerization has been shown as a method to form rewritable, micro- to nanoscale surface patterns based on photoisomerization in polymers.36 Liquid crystal alignment films are proposed as one of the unique applications of PSR structure,37 where the rewritable feature of PSR facilitates liquid crystal in-plane switching and realignment. Modulation of optical properties is another aspect of photoisomerization,38 and holographic gratings have been fabricated using azobenzene-containing polymers as a means for enabling controllable refractive index changes.
Photoswitchable biomacromolecules have also been extensively investigated39–43 to promote both fundamental understanding of biomacromolecule structures/functions and applications such as DNA-based nanodevices. Recent studies by Asanuma et al. developed and evaluated a photon-fueled DNA nanodevice that operates by selective DNA hybridization.44 Two different azobenzene-based chromophores that isomerize under different wavelengths of light were implemented within the DNA structure, and the effect of isomerization was effectively amplified via selective dissociation of complementary double stranded DNA.
Photoisomerizable control of activation/deactivation of catalysts that are used in various polymer and polymerization reactions has also been demonstrated. Photoswitching of the basicity of an azobenzene-containing piperidine base was achieved by modulating the steric hindrance around the nitrogen atom via photoisomerization of azobenzene moieties (Fig. 4).45 Peters et al. have shown that the reaction rates of a Henry reaction changed significantly before and after irradiation. Another advantage of this catalyst is that the catalytic activity could be turned either on or off depending on the wavelength of the light exposure that could be used either to protect or deprotect the amine. Thus, this system exhibits complete temporal control of the reaction where light can be used not only to start the reaction but can also be used to remove the reactive base and turn the reaction off as well. Photoswitching of Lewis acidity has also been shown by using azobenzene-containing catecholboranes.46 One of the advantages of these strategies is chemical amplification, since the absorption of a single photon will release one catalyst molecule that is capable of catalyzing multiple chemical events, thus dramatically enhancing the overall efficiency of the photoinduced process.
![]() | ||
Fig. 4 Photoisomerization of the azobenzene moiety changes the steric hindrance around the basic nitrogen. Thus, the basicity is modulated by switching the azobenzene configuration. (Scheme adapted with permission from ref. 45. Copyright 2008 Wiley VCH.) |
![]() | ||
Fig. 5 [2 + 2] cycloaddition reaction of cinnamate containing polymers, which forms new carbon–carbon bonds in the material. |
In the 1950s, poly(vinyl cinnamate) coupling reactions were used to crosslink between cinnamoyl moieties.10 This approach represented the earliest photocrosslinkable polymer, focused on for its potential for use in negative photoresists. Since that time, cinnamate derivatives as well as chalcone, bis-maleimides, anthracene derivatives, and cyclized polyisoprene have been shown to proceed via photoinduced cycloaddition reactions.11 These types of reactions have been applied to several fields including liquid crystal alignment,47,48 self-healing,49,50 shape memory materials51,52 and collagen crosslinking.53 In particular, Langer and coworkers developed a light-induced shape memory polymer using cinnamic acid to enable photoreversible crosslinking.51 After deforming a cinnamoyl functionalized material from a permanent shape to a temporary shape, >260 nm light was used to induce the cycloaddition reaction between two cinnamates to form new crosslinks that preserved the desired temporary shape. The photoresponsive crosslinks comprising the cyclic structures were reversibly cleaved by exposure to light of <260 nm to recover the original permanent shape. The ability to fix the temporary shape for these materials at temperatures below that of traditional thermoresponsive shape memory polymers was a significant advantage, as no increase or change in temperature was necessary to either store the temporary shape or to return the object to its permanent shape. The relatively low reaction efficiency (one photon per one reaction event) as well as the short wavelengths needed for cleavage are potential drawbacks due to limited penetration depths and limited response times. Nevertheless, this approach is versatile and powerful as an alternative fixation mechanism for shape memory polymers.
![]() | ||
Fig. 6 Selected examples of photoinduced bond breaking reactions. (a) Deprotection chemistry of o-nitrobenzyl groups. (b) Formation of radicals via Norrish type I (direct cleavage) process, which is a unimolecular homocleavage from the excited state of light sensitive molecules. (c) Formation of radicals via a Norrish type II (sensitization) process, in which a sensitizer abstracts hydrogen from a co-initiator (e.g., amines) to generate radicals. (d) Formation of acidic protons by photolysis of photoacid generators. (e) o-Nitrobenzyl groups are also used to generate bases. A primary amine, o-nitrobenzylaldehyde and carbon dioxide are all formed from o-nitrobenzylcarbamates by light irradiation. (Scheme adapted with permission from ref. 9. Copyright 1991 American Chemical Society.) |
![]() | ||
Fig. 7 Sequential release of different molecules using various o-nitrobenzyl linkers. (a) Three different macromers with dyes attached to each via various o-nitrobenzyl linkers were incorporated into a hydrogel. (b) Sequential irradiation of 436, 405 and 365 nm light to the hydrogel leads to sequential, controlled release of each dye, due to the difference in degradation kinetics of the o-nitrobenzyl moieties. (Image adapted with permission from ref. 58. Copyright 2012 American Chemical Society.) |
Broadly, there are two types of radical photoinitiating systems: Norrish type I (direct cleavage), which undergoes unimolecular bond cleavage to generate radicals, and Norrish type II (sometimes referred to as sensitization though the interaction here is often not simply energy transfer as in classical photosensitization), which undergoes a bimolecular reaction in which the excited state of the absorbing molecule interacts with a second molecule to generate radicals. Type I and II reactions are more commonly used for UV and visible light initiation, respectively, since the energy provided by visible light is not sufficient for breaking most chemical bonds. Examples of the two radical generation routes are illustrated in Fig. 6b and c.
The initiation rate for a typical radical photoinitiator system that generates two identical primary radicals can be written as (cf.eqn (3)):
Ri = 2fφI0(1 − 10ε[I]d) | (4) |
Ri = 2fφI0[I]εd![]() | (5) |
Multiphoton processes have been shown to be particularly useful for generating radicals by light with three dimensional control (Fig. 8a).66 Because the photochemical initiation rate depends on the square of the light intensity for two photon processes, high intensity light sources with relatively low photon energy (i.e., longer wavelength) are needed and the chemical events occur only within a volume that absorbs multiple photons simultaneously. Utilization of lasers allows photoinitiated chemical events like polymerization and crosslinking reaction to be controlled in three dimensions for such two photon processes.
In contrast, as inspired by stimulated emission depletion (STED) fluorescence microscopy, a combination of two single photon processes, using one wavelength and molecule for photoinitiation and a separate wavelength–molecule combination for photoinhibition/deactivation, was used to initiate polymerization reactions with exceptionally high resolution, enabling three-dimensional photopatterning below the diffraction limit (Fig. 8b). Several systems, for example, pulsed light initiation and continuous light deactivation by one color,67 or initiation and inhibition separately controlled by two colors68 have been reported, both of which generated patterns much smaller than the wavelengths of light used.
Photoinitiated radical polymerization is undoubtedly the most widespread use of a photoinitiated process in polymer science. Its ability to transform immediately from liquid monomer to a solid, typically crosslinked material with spatial and temporal control and nearly no release of volatile organic compounds (VOC) has pushed this technology to the forefront of UV-curable inks, coatings, adhesives and lithographic applications where the high speed achievable in photopolymerizations is of great advantage while the ability for ambient temperature polymerization enables applications in stereospecific polymers (e.g. syndiotactic polymers69), liquid crystalline polymers and biomaterials.
Herein, recent examples of exciting work done with unique free radical photopolymerization are discussed. Ma et al.70 have reported photodirected wrinkle formation on a surface of an elastomeric film (Fig. 9). A strained elastomer was radically crosslinked only at the surface by light attenuation using a photoabsorber to control the depth of penetration, which generated a large difference in modulus and shrinkage of the elastomeric film and its skin layer to form wrinkles. Wrinkle wavelength was controlled by light dose, and the wrinkle pattern was controlled by masking the irradiation source, which clearly indicates the exceptional advantages of photoinduced reactions for controlling material properties.
![]() | ||
Fig. 9 Wrinkle formation on the surface of an elastomeric film. (a) The matrix was based on an off-stoichiometric thiol-Michael addition reaction between thiols and acrylates with excess acrylates. (b) The film surface was further crosslinked by photoinitiated radical polymerization under strain. Due to a photoabsorber embedded in the matrix, crosslinking happened only at the surface to form a skin layer with a high modulus that leads to wrinkle formation upon release of the strain. (Image adapted with permission from ref. 70. Copyright 2013 American Chemical Society.) |
Traditional radical photopolymerization systems consist of photoinitiators and monomers that have two or more carbon–carbon double bonds. Radicals propagate through carbon–carbon double bonds in a short time period to form a crosslinked polymer network that is inalterable in shape and exhibits a glass transition temperature that may be far above ambient or curing conditions. Although each reaction within the overall photopolymerization is quite simple, consisting of photoinitiation, propagation, termination and chain transfer reactions, the rapidly evolving polymer characteristics, particularly the species mobility and crosslink density, make the overall reaction quite complex.
A typical photoacid generating system, i.e., a diaryliodonium salt, is presented in Fig. 6d. Photoinduced decomposition and subsequent reaction of the radical cation with solvent or monomer leads to the generation of a Bronsted acid, H+, which initiates the acid catalyzed reaction of interest, whether polymerization or one of many other desired acid-catalyzed reactions. Since many of the initial onium salt photoinitiators worked most efficiently upon UV irradiation in the lower wavelength region from 200–300 nm, photoinitiators that could generate an acid efficiently upon exposure to longer wavelengths have been a focus. In particular, free radical promoted cationic polymerization has been one approach to developing a visible light sensitive photoacid generator. In one example, the photoinitiator system consists of camphorquinone in combination with a benzyl alcohol to generate free radicals upon visible light exposure, after which the radicals subsequently participate in the free radical induced decomposition of the diaryliodonium salt to form the acid and catalyze the polymerization of a variety of epoxy monomers.75
Among the many applications for photoacids, photoresists and nanoimprint lithography materials76,77 are the most significant. Today's semiconductor industry relies on photoresists, which are a thin protecting layers on silicon substrates that is photopatterned and then selectively removed. Cationic photoresists are implemented in both negative (e.g. polymerization of epoxides) and positive resists (e.g. deprotection or depolymerization reactions). Among these photoresists, the advent of chemically amplified photoresists represents one of the most significant advancements made in this field as it provided high sensitivity and excellent feature replication. This broad approach is possible since the absorption of a single photon leads to a single proton being generated, where each proton is then capable of catalyzing several hundred deprotection reactions, demonstrating the enabling character of chemical amplification. Advantages for cationic photopolymerization, such as a tolerance to oxygen, low viscosity of the monomers and low shrinkage via ring-opening epoxide reactions make it highly suitable for forming micro- to nano- scale patterns with high reproducibility as needed in nanoimprint lithography.76,77
The primary limitation on the implementation of base catalyzed reactions is a lack of suitable photoinitiating systems. Most photoinitiators, or photolatent bases, that are reported to date suffer either from low catalytic activity, long-term stability or solubility in the organic media, or limited availability. However, in the last decade there have been a large number of new concepts for photolatent bases. Dietliker et al. introduced photolatent tertiary amines by using photoinduced steric release or photoinduced oxidative introduction of an amidine double bond.79 α-Amino ketone photoinitiators, as an example of the former, have a significant difference in polythiol/polyisocyanate mixture pot life between sterically hindered (0.33% catalyst doubles the viscosity in 18 h) and unhindered (0.15% catalyst doubles the viscosity in less than 2 min) amines. For the latter photoinitiator, they have shown that the Michael addition reaction and the thiol/epoxy reaction occurred rapidly upon UV irradiation with no reaction occurring in the absence of any irradiation.
More recent efforts have attempted to control radical polymerization by photochemistry. Taking atom transfer radical polymerization (ATRP) as an example, several approaches including photochemical generation of the active Cu(I) catalyst from Cu(II),82,83 utilization of a photoredox catalysts to activate dormant species84 and utilization of photoiniferters to generate dormant species that could be activated by light irradiation85,86 were each shown to facilitate temporal control of controlled radical polymerizations. The resulting polymers possess reinitiatable ends that may be extended to form block copolymers or other controlled architecture polymers. In one example of using a photoredox catalyst, fac-Ir(ppy)3 was successfully employed in ATRP with ethyl 2-bromo-2-phenylacetate as an initiator under irradiation of visible light. 50 ppm of the catalyst gave well controlled poly(methyl methacrylate) with Mn ranging from 2900 to 22900 with low polydispersity Mw/Mn ranging from 1.19–1.25, depending on the conditions. Interestingly, photopolymerization only proceeded concurrent with light irradiation and could be turned on/off repeatedly, indicative of the living character of this reaction.84 Photo-controlled polymerization using trithiocarbonate moieties has also been shown as an effective approach. Zhou et al.87 reported the synthesis of telechelic polymers starting from a trithiocarbonate-centered initiator that possesses norbornene groups on each end (Fig. 10). The norbornene end-groups reacted with trifunctional tetrazines via a Diels–Alder reaction to form a gel, which enables the polymer chains to be grown in-between crosslinks with spatiotemporal control. This approach opens up a methodology to photocontrol network densities and/or monomer compositions in a crosslinked material.
![]() | ||
Fig. 10 Photocontrolled modification of network crosslink densities. (A) A crosslinked gel was formed via a Diels–Alder reaction between norbornene and tetrazine functionalized monomers. (B) A polymerization reaction involving trithiocarbonate moieties was initiated by light irradiation, which enables the network densities and/or monomer compositions to be altered spatioselectively. (Image adapted with permission from ref. 87. Copyright 2013 Wiley VCH.) |
An ability to overcome oxygen inhibition, rapid curing, step growth network formation and reaching high conversion with minimal shrinkage all make thiol–ene systems suitable for forming microfluidics devices. Contact liquid photolithographic polymerization (CLiPP) using thiol–ene formulations has been reported to possess much higher feature fidelity with shorter curing times in features with high aspect ratios (up to 10) compared to multifunctional acrylates.97 Off-stoichiometric thiol–ene reactions were applied to microfluidic devices to fabricate patterned wettability via photoinitiated thiol–ene reaction with excess thiols and ene-functionalized small molecules (Fig. 11).98 This approach is one example that takes advantage of the step growth character and highly efficient click reaction features. In addition to being used to make microfluidic devices, thiol–ene/yne reactions have been performed in several microfluidic device geometries as well. Monodisperse functional beads were synthesized by droplet formation in microfluidic device followed by radical photopolymerization of these droplets. Various types of monomers could be incorporated to give a wide range of Tg's (from 0 to 44 °C), as well as various amount of functional groups such as amines and hydroxyls.99 Unique fibers with complex intersection geometries were also reported using microfluidics system.100,101
![]() | ||
Fig. 11 An off-stoichiometric thiol–ene reaction was used to (a) fabricate a microfluidic device and for (b) surface modification. This example clearly shows the advantages of thiol–ene reactions that arise from their step-growth addition character and the availability of vast arrays of monomers that are used on combination with the control that light initiation affords. (Image adapted from ref. 98.) |
Recently, Adzima et al. have demonstrated thiol–ene based photocrosslinking of a Diels–Alder network by thiol–ene reaction between thiols and Diels–Alder adducts that renders the typically thermoreversible Diels–Alder network to be irreversible.103 It was combined with two-photon techniques to write a 3D pattern in a solid substrate that could be realized and isolated from the solid matrix by retro-Diels–Alder depolymerization at elevated temperatures. Griesser et al.104 have similarly performed a two-photon induced thiol–ene reaction to photo-crosslink ROMP derived polymers, which clearly indicates the versatility of the thiol–ene reaction as a means to photo-crosslink double bonds in linear/crosslinked polymers.
![]() | ||
Fig. 12 Photo-CuAAC reaction mediated by (a) photoinduced metal ligand charge transfer and (b) copper reduction by photoinitiated radicals. Image adapted with permission from ref. 92. Copyright 2013 Wiley VCH. |
To preserve the photoinitiation capability developed by Popik and enhance the reaction capabilities, several groups have sought to create approaches in which the Cu(I) catalytic species are generated photochemically in situ from Cu(II) species. As early as 2006, Ritter and König explored photoinitiating the CuAAC reaction by photogeneration of the Cu(I) catalyst using an electron donor and redox-active chromophore, reducing Cu(II) to Cu(I) in situ.4 Further, Tasdelen et al. performed a photoinitiated CuAAC reaction by utilizing a photoinduced electron transfer reaction in which Cu(I) species were generated by UV irradiation of Cu(II)–ligand complexes.5 Adzima et al. were the first to apply a photo-CuAAC scheme to polymerization simply by adding a radical photoinitiator where the radicals formed during light exposure reduced Cu(II) to Cu(I).59 They enabled spatiotemporal control of both polymer functionalization and hydrogel formation via the photo-click reaction. Subsequently, Gong et al.117 developed a novel Cu(II) containing photoinitiator with great solubility in both organic and aqueous media, and this complex readily triggers not only the photo-CuAAC reaction but also ATRP upon visible light irradiation. Controlled cell attachment to a patterned PEG-based hydrogel has been achieved by a combination of the photo-CuAAC reaction with an azide-functionalized polymer and a PEG-tetraalkyne. This approach has also been applied in polymer synthesis such as conjugating polymer fragments to form block copolymers in solution.2 Patterned hydrogels were reported using a combination of the CuAAC reaction and an addition of PEG-based radical to alkynes, which were both initiated by photogenerated radicals.6 Most recently, Gong et al. developed a bulk photopolymerization method based on multifunctional alkynes and azides using the photo-CuAAC reaction. The polymer network thus formed was highly crosslinked with a high glass transition temperature attributed to the extensive triazole linkages formed by the CuAAC reaction.3
Chemically crosslinked networks are generally described as thermosets, in recognition that these networks are permanent, intractable and inert thus can be neither melted nor molded. However, recent approaches combine the desirable attributes of conventional thermosets with the dynamics of controllably reversible bond structures have yielded covalent adaptable networks (CANs).121,122 Addition–fragmentation chain transfer (AFT) capable moieties such as allyl sulfides123 or trithiocarbonates124 (Fig. 13a) were recently incorporated in CANs. Photoinitiated radical generation, as achieved simply through the inclusion of a radical photoinitiator during polymer formation, causes addition–fragmentation processes to occur throughout the film. These bond exchange reactions, illustrated in Fig. 13a, occur only when and where exposure to light occurs, causing an elastic to plastic transition and ultimately the polymer flows in those regions. This approach has been used to achieve photoinduced plasticity,123 photolithographically defined features,125 photoinduced film bending and folding (photo-origami)126 and even photoinitiated healing.127 Bond reshuffling between thiuram disulfides has been utilized in polymer networks to enable self-healing upon visible light irradiation (Fig 13b). There is no need to add additional radical generators to this system since the disulfide bond of the thiuram disulfide moiety readily cleaves under light.127
![]() | ||
Fig. 13 Selected examples of photocontrolled covalent adaptable networks (CANs). (a) Photogenerated radical (i.e., carbon radical) reacts with trithiocarbonate moiety via reversible addition fragmentation chain transfer process. Scheme adapted with permission from ref. 124. Copyright 2012 John Wiley and Sons (b) Disulfide moiety of thiuram disulfides are cleaved by visible light irradiation to generate thiyl radicals, which have capabilities of reshuffling the thiuram disulfide bond. (Scheme adapted with permission from ref. 127. Copyright 2011 Wiley VCH.) |
Photoinduced isomerization reactions, especially for example, of azobenzene groups, have been extensively investigated for introducing changes of shape, topography and physical properties in polymer films as described in the previous section.
Light-to-heat energy conversion has also been employed to cause folding of shape memory polymer films.128 Pre-strained polystyrene, which is also known as Shrinky-Dinks, has been utilized with black ink patterning and local absorption of light to cause shape recovery only in selected (i.e., black ink patterned) area surfaces, which generates patterned relaxation and shrinkage that caused the film to fold. Herein, light was used as a selective, patternable heat source for the material and no chemical reactions were required in the folding process.
In another approach to creating responsive films, several groups have explored the development of photochemical techniques for inducing degradation of the polymer structure. Classically, polymer photodegradation, i.e., chain scission and/or crosslinking of polymers as triggered by photon absorption, has been well known to alter polymer properties, and this degradation has long limited the ability of many polymer films to be used in environments with outdoor sun exposure.129 Photodegradation of this type involves several pathways. Radicals generated by photochemical processes trigger degradation synergistically in combination with air, water, organics, temperature variations and mechanical stresses. Traditionally, then, polymer photodegradation has been viewed as a highly undesirable feature of polymer films; however, for many applications, spatiotemporal control of photodegradation would be a significant advantage. Thus, several approaches have been developed to design materials with the controlled ability to degrade in response to light exposure. Photocleavable protecting groups like o-nitrobenzyl groups are commonly used for inducing degradation upon light irradiation, as described in the previous section.
In another more indirect approach to photodegradation, Fairbanks et al. synthesized disulfide-linked hydrogels with tunable degradation.130 The hydrogels were composed of 4-armed PEG chains terminated with thiol groups, which formed disulfide linked hydrogels upon oxidation. These gels were loaded with a radical photoinitiator, which facilitated rapid gel photodegradation when the photogenerated radicals cause cleavage of the disulfide crosslinks in the material. The photodegradation mechanism was also exploited as a novel means to fabricate self-healing hydrogels based on the disulfide exchange reaction. Interestingly, the extent of photodegradation was easily tuned simply by adjusting the irradiation dose.
The spatiotemporal and photoorthogonal control of photochemical transformations enable sequential reactions to be triggered when and, where desired, and as well as in a specific order. While these attributes are critical in several traditional photochemical technologies, such as photolithography of microchips, they are primed to be implemented in new materials syntheses and modification in next generation applications spanning nano- to biotechnology. New photocleavable moieties and photo-enabled click chemical strategies will provide an unprecedented control over macromolecular construction of polymer architectures.
This journal is © The Royal Society of Chemistry 2014 |