Torbjörn A.
Lestander
*a,
Magnus
Rudolfsson
a,
Linda
Pommer
b and
Anders
Nordin
b
aSwedish University of Agricultural Sciences, Department of Forest Biomaterials and Technology, SE 901 83 Umeå, Sweden. E-mail: torbjorn.lestander@slu.se; Tel: +46-907868795
bUmeå University, Department of Applied Physics and Electronics, SE 901 87 Umeå, Sweden
First published on 1st October 2014
When biomass is exposed to high temperatures in torrefaction, pyrolysis or gasification treatments, the enrichment of carbon in the remaining ‘green coal’ is correlated with the temperature. Various other properties, currently measured using wet chemical methods, which affect the materials’ quality as a fuel, also change. The presented study investigated the possibility of using NIR spectrometry to estimate diverse variables of biomass originating from two sources (above-ground parts of reed canary grass and Norway spruce wood) carbonised at temperatures ranging from 240 to 850 °C. The results show that the spectra can provide excellent predictions of its energy, carbon, oxygen, hydrogen, ash, volatile matter and fixed carbon contents. Hence NIR spectrometry combined with multivariate calibration modeling has potential utility as a standardized method for rapidly characterising thermo-treated biomass, thus reducing requirements for more costly, laborious wet chemical analyses and consumables.
The transition from using mainly fossil fuels to relying more on biomass in the energy sector has been initiated. Today, renewable energy meets about 16% of total global energy demands.10 According to recent international energy outlook published by the US Energy Information Agency renewables in general, and biomass in particular, will be among the world's fastest-growing energy sources.11 Hence, the use of biomass in all thermal energy-yielding processes (e.g. combustion and co-firing) and processes as torrefaction, pyrolysis and gasification for the production of biofuels is expected to grow. For example, in the USA, generation of non-hydroelectric renewable electricity from biomass is expected to more than triple by 2035.11
However, in order to control torrefaction, pyrolysis and gasification process steps effectively there is a need for efficient, on-line techniques for monitoring key variables (e.g. H/C and O/C atomic ratios, which decline in the residual carbonized solid product when biomass is subjected to any of these processes).
Covalent C–O, CO and C
C bonds are present in torrefied biomass, and in addition to C–H and O–H bonds their vibrations interfere with near infrared (NIR) radiation,12i.e. overtones from fundamental vibrations in the infrared (IR) region. Thus, overtone vibrations in the NIR region (having larger penetration depths than in IR) provide valuable chemical information about the state of carbonised biomass, and robust NIR instruments, which can even be used in harsh industrial environments, have been developed.
NIR techniques can be used for monitoring and controling traditional biomass refinement and conversion processes as well as the emerging torrefaction processes.12–14 Due to their rapidity, time- and cost-effectiveness, low requirements for sample preparation and negligible use of consumables, NIR analyses have also been utilized in standardized procedures for measuring diverse variables in other kinds of biological material, e.g. protein contents of wholegrain wheat and seed moisture content.15,16 It may therefore be possible to develop robust, real-time NIR-based, ‘green chemistry’ methods for characterizing torrefied biomass, biochar and solid residues after gasification, that have major advantages over traditional, wet chemistry techniques.
The main objective of this study was therefore to study the possibility of using NIR spectroscopic techniques combined with multivariate calibration modeling to predict an array of properties of torrefied biomass, biochar and the solid residue after gasifying biomass, and thus reduce the need for wet chemical analysis to characterize these ‘green coals’, i.e. carbon enriched remains after thermotreatment of biomass. Another objective was to determine if NIR spectroscopy has potential utility as an international standardized technique for assessing key variables such as the H/C and O/C atomic ratios and energy content of thermotreated biomass, especially torrefied biomass and biochar after pyrolysis.
Torrefaction is performed by applying temperatures ranging from 200 to 340 °C in the absence of oxygen.46 During the process the biomass is partly devolatilized, its hemicellulose and oxygen contents decrease, while its heating value increases, and other properties change.18 Biomass samples of pelletized reed canary grass (8 mm in diameter) and chips of Norway spruce wood (typically < 4.5 × 15 × 30 mm) were torrefied at temperatures between 240 °C and 300 °C with a residence time of 8 to 25 minutes in continuos pilot-scale torrefaction facility at the Biofuel Technology Centre of the Swedish University of Agricultural Sciences in Umeå, Sweden. In all 34 torrefied samples were collected.
Samples (ca. 0.1 kg) of the solid residue after gasification of particles (<1 mm) from reed canary grass and Norway spruce, respectively, at about 850 °C and a residential time of in average 4.0 seconds were collected from the ETC experimental plant in Piteå, Sweden.
When concentrations of C, H, O, N, S and ash are known it is possible to predict the gross calorific value (GCV) in biomass using the following formula, developed by Gaur and Reed:25
PGCV = 0.3491 × C + 1.1783 × H − 0.1034 × O − 0.0151 × N + 0.1005 × S − 0.0211 × ash | (1) |
Because of overlapping, weak peaks and broad bands of overtone vibrations in NIR also IR spectrometry was used to obtain more clear absorption peaks from fundamental molecule vibrations. FT-IR (Fourier transform infrared) reflectance spectra were collected on a Bruker IFS 66 v/S spectrometer under vacuum (400 Pa) with a standard DTGS (deuterated triglycine sulfate) detector. Manually ground KBr (infrared spectroscopy grade, Fisher Scientific, UK) was used as background. Approximately 10 mg of dry sample was mixed with 390 mg KBr and manually ground in agate mortar. A spectral resolution of 4 cm−1 was used and spectra from the sample-KBr blend were recorded over the region of 400–5200 cm−1 and 128 interferograms were co-added to obtain high signal to noise ratio. For Fourier transformation, Blackman-Harris 3-term apodization function and a zero filling factor of 2 were used and background adjusted spectra were transformed in absorbance mode.
To gain better overview spectra were grouped into classes according to the carbon content of the samples and only average spectrum for each class were shown in some figures.
Fig. 1 shows a flow chart of how to use spectral information in the NIR region and multivariate calibration modelling to predict a range of reference values that otherwise have to be analysed by wet-chemical methods, and, how to improve modeling over time by addition of spectroscopic and reference data from new samples.
The model coefficients calculated by PLS regression modeling, e.g. for the prediction of GCV, are the b vector in y = Xb + f (here y here is the vector of observed values e.g. GCV, X is the matrix of NIR spectral values and f is the vector of residuals). By knowing the b-coefficients the values of unknown samples can be predicted i.e. the y-value for each new sample is estimated by multiplying the b-coefficients with the spectrum form this new sample. If the value of the unknown samples is known, i.e. analysed using wet chemicals according to some standardised procedure, then the model can be validated and model diagnostics can be calculated. Provided that the NIR based model has sufficient accuracy than the wet based analyses can be reduced to a minimum and predictions can be made in real time and used on-line in a process.
Diagnostic statistics to evaluate the PLS calibrations were based on the residuals (f = y − yp) between the vectors of observed (y) and predicted values (yp) in test sets. These diagnostics were: the root mean squared error in prediction (RMSEP = [fTfJ−1]0.5), bias (bias = 1TfJ−1), coefficient of multiple determination (Q2 = 1 − fTf(yTcyc)−1), ratio of performance to deviation (RPD = [yTcycJ−1]0.5RMSEP−1 = [(yTcyc)(fTf)−1]−0.5) and range error ratio (RER = [ymax − ymin]RMSEP−1). The scalar J here is the number of observations in the test set, yc is the centred vector of observed values while the scalars ymin and ymax are the maximum and minimum values of the reference variable, respectively, in the test set. The scalars RMSEP and bias have the same unit as the reference variable while the others are dimensionless. The number of model components that provided the first or second local minimum of RMSEP was used in the calibration modelling. To validate the models leave-one-out (L1O) validation was used, hence each model presented consisted of a subset of models equalling the number of observations (each observation was predicted only once). In many cases the data obtained for samples treated at 850 °C were omitted because they deviated significantly in the PCA models (since no observations bridged the interval 600–850 °C). Because of the design of the experimental materials no effort was made to find detection limits for the used calibration method.
Reference variable | # Obs | Mean | Std | Min | Max |
---|---|---|---|---|---|
a Missing values 58 minus #obs. b Nine values estimated by eqn (1). | |||||
Mass yielda (% d.w.) | 50 | 62.3 | 28.7 | 19.8 | 100 |
Volatile mattera (% d.w.) | 46 | 66.5 | 21.6 | 5.6 | 85.6 |
Fixed carbona (% d.w.) | 39 | 27.7 | 17.3 | 14.2 | 81.3 |
Ash (% d.w.) | 58 | 2.9 | 7.2 | 0.2 | 47.7 |
GCVb (kJ g−1 d.w.) | 58 | 24.9 | 5.1 | 16.8 | 34.0 |
GCV ash freeb (kJ g−1 d.w.) | 58 | 25.8 | 5.1 | 19.8 | 34.4 |
C (% d.w.) | 58 | 63.4 | 14.1 | 47.1 | 90.6 |
H (% d.w.) | 58 | 5.0 | 1.3 | 0.7 | 6.4 |
O (% d.w.) | 58 | 28.3 | 13.6 | 1.5 | 43.1 |
H/C atomic ratio | 58 | 1.01 | 0.40 | 0.17 | 1.50 |
O/C atomic ratio | 58 | 0.38 | 0.22 | 0.023 | 0.66 |
The carbon content was highest (90.6% or 95.5% on an ash-free basis) and the contents of both hydrogen and oxygen lowest (0.7% and 1.5% or as ash-free values 1.3% and 2.9%, respectively). Ash content, amount of fixed carbon and energy content increased with increasing degree of carbonisation. The atomic hydrogen to oxygen ratio also increased, indicating that relatively more oxygen was lost than hydrogen as the treatment temperature rose.
The overview also showed that there is a high correlation between carbon content and mass yield. The fitting using a 2nd order polynomial explained 99.4% of the variation, see Fig. 2.
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Fig. 2 Relationship between mass yield of thermotreated biomass and resulting carbon content (ash free data). |
Fig. 3A shows that the baseline of the NIR spectra (here, the linear regression of single spectra) shifts from a positive slope, for material treated at low temperatures, to increasingly negative slopes for material treated at higher temperatures. The absorbance at all NIR wavelengths increased with increasing treatment temperature, while the number of well-defined peaks decreased. Only 4–6% of the incident radiation from samples treated at about 850 °C was reflected to the detector. Nevertheless, first derivatives revealed that in these spectra there are still some (small) peaks at about 1400–1500 nm, indicating O–H stretching and deformation.
PCA was used to overview all NIR spectral points (in total 40658). The first principal component (data not shown) alone was sufficient to classify the samples according to their degree of carbonization. The second principal component indicated a shift in the absorbance versus wavelength slope of the samples’ NIR spectra at a thermal treatment temperature of around 350 °C, when the volatile matter of the remaining biochar was about 40–50%. In an analysis of nuclear magnetic resonance spectra and associated variables of torrefied wood Melkior et al.37 found that depolymerisation of wood begins at temperatures of ca. 200 °C and increases approximately linearly as temperatures are increased to 300 °C. They also concluded that cellulose was the most stable component but after a 4 h long treatment at 300 °C Ben and Ragauskas38 found that also cellulose in wood of loblolly pine was decomposed, and in Tang and Bacon40 it was concluded that at 350 °C cellulose was completely decomposed. Thermogravimetric analyses of biomass thermally treated at low oxygen partial pressures have also revealed that linear breakdown of non-cellulose polymers from ∼250 °C begins to end at around 350 °C.39 Thus, the shift from positive to negative slopes indicated in the second PCA principal component (data not shown) may indicate the rapidly increasing breakdown of cellulose and lignin at further increases in treatment temperature followed by increased condensation of aromatic structures that results in the shift of slope.
To obtain an overview and analyse trends average of NIR and IR spectra were calculated from carbon class <55% (47.1% to 54.9%), 55–60%, 60–70%, 70–80% and >80% (80.1% to 90.6%) constituting samples ranging from 47.1 to 90.6% in carbon content (d.w.). Observations having less than 0.8% ash content were included, i.e. 3 samples were omitted (one observation was missing for IR carbon class 60–70%). The carbon mean value of these classes was in percent 52.4, 55.9, 65.8, 74.4 and 87.1. By using Matlab and Savitzky-Golay derivative smoothing (window size 51, polynomial of order 3 and 2nd derivative) within PLS_Toolbox 2nd derivatives that removes the influence of offset and slope were calculated for each average NIR spectrum and carbonization class (Fig. 3B). The absorbance in IR for the same classes is shown in Fig. 3C.
The 2nd derivatives of average NIR spectra showed that the higher the carbonization was the lesser derivative minima (Fig. 3B). These minima indicate where local peak values of NIR absorbance were found and the chemical assignments within Fig. 3B are according to Osborne et al.41 and Shenk et al.42 The average spectra of the same classes in the IR region (Fig. 3C) with chemical assignments according to Shurvell43 showed higher absorption for the narrow bands of CC, C
O and C–O, but lower for the broad C–H and O–H bands, when the carbonization was increased. As indicated at wavenumbers 1590–1595 cm−1 (C
C) and at about 3000 cm−1 (C–H) the aromatic component increased with degree of carbonization. Thus, in the enrichment of carbon the amount of C
C increases while going from <55 up to >80% carbon there are substantial losses of O–H and C–H. However, a proportion of O and C is successively reorganized in C–O and C
O bonds as these groups increases at higher C contents, i.e. when temperature was increased.
Leave-one-out modelling | #Obs | A | RMSEP | Bias | Q 2 | RPDd | RER |
---|---|---|---|---|---|---|---|
a The two samples from gasification was not included. b 9 of the ash values were not included as they regarded as outliers (≫1.3%). The mean value and standard deviation of the included (0.2–1.3%) were 0.58% and 0.34%, respectively. c The NIR based predictions of C, H and O, respectively, were used to calculate the ratio. d RPD2 = (1 − Q2)−1. | |||||||
Non-ash free | |||||||
Mass yield (% d.w.) | 50 | 10 | 3.62 | −0.006 | 0.988 | 9.00 | 22.2 |
Volatile matter (% d.w.) | 46 | 9 | 3.46 | 0.008 | 0.980 | 7.06 | 23.1 |
Fixed carbon (% d.w.) | 37 | 10 | 3.28 | 0.330 | 0.966 | 5.46 | 20.1 |
Ashb (% d.w.) | 49 | 10 | 0.13 | −0.004 | 0.890 | 3.02 | 8.7 |
GCVa (kJ g−1) | 56 | 14 | 0.75 | −0.004 | 0.983 | 7.77 | 20.2 |
Ca (% d.w.) | 56 | 14 | 1.95 | 0.016 | 0.986 | 8.40 | 22.2 |
Ha (% d.w.) | 56 | 10 | 0.31 | −0.005 | 0.936 | 3.94 | 12.5 |
Oa (% d.w.) | 56 | 10 | 1.81 | 0.033 | 0.985 | 8.09 | 21.0 |
H/C atomic ratioa | 56 | 10 | 0.06 | 0.001 | 0.976 | 6.50 | 18.3 |
O/C atomic ratioa | 56 | 10 | 0.03 | 0.001 | 0.988 | 9.33 | 24.0 |
H/C atomic ratioa (calculatedc) | 56 | — | 0.06 | 0.001 | 0.976 | 6.46 | 20.5 |
O/C atomic ratioa (calculatedc) | 56 | — | 0.02 | 0.001 | 0.988 | 9.28 | 26.9 |
Ash-free | |||||||
GCV (kJ g−1); ash-free | 58 | 11 | 1.19 | −0.010 | 0.956 | 4.79 | 12.3 |
C (% d.w.), ash-free | 58 | 12 | 3.30 | −0.094 | 0.961 | 5.09 | 13.9 |
H (% d.w.), ash-free | 58 | 10 | 0.29 | 0.001 | 0.960 | 5.03 | 17.9 |
O (% d.w.), ash-free | 58 | 10 | 1.86 | 0.047 | 0.984 | 8.13 | 21.7 |
H/C (calculatedc, ash-free) | 58 | — | 0.05 | 0.003 | 0.983 | 7.65 | 25.7 |
O/C (calculatedc, ash-free) | 58 | — | 0.02 | 0.002 | 0.991 | 10.31 | 30.1 |
In addition to leave-one-out (L1O) modelling, we also applied ED7 tests (in which strata comprising a seventh of the data are used as test sets in each of seven runs, and each observation is predicted only once). The results were similar to those obtained by L1O modelling (data not shown) using the same number of model components and thus are not presented or further considered. This indicates that results obtained by L1O modelling do not significantly deviate from those obtained using other PLS modelling approaches. Thus, PLS modelling of data hosted in a database with numerous observations of reference variables is likely to provide excellent predictions (cf.Fig. 1).
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Fig. 4 Van Krevelen diagram of observed and predicted atomic H/C and O/C ratios of raw biomass and biomass treated with temperatures up to 850 °C. |
In this case too, splitting the data into two sets for two different treatment temperature ranges resulted in better performing models, with fewer components (data not shown), but doing so resulted in relatively few observations.
Fig. 5B shows the average model coefficients of the 56 PLS models and their standard deviation. It should be noted that the coefficients are calculated from mean centred data in the different calibration sets (having an all over mean value of 25.02 kJ g−1 for the reference variable) and the relative contribution to GCV is the product between mean centred NIR spectra and the coefficient values. This makes it difficult to interpret the model as there also are overlapping and broad bands of overtone vibrations in the NIR spectra. However, regions at about 1303 and 1454 nm showed positive contributions to GCV, probably associated to C–O, CO and C
C structural groups, whereas those at 1160, 1418 and 1608 nm had most negative influence.
Another possibility, however more complicated, to estimate gross calorific value is to use only the NIR predicted contents of C, H and O and the observed ash contents i.e. neglecting influence of S and N as the contents these elements are low in thermotreated biomass, especially in wood. Comparison of the measured gross calorific values and those calculated from NIR predicted values using eqn (1) showed that single calculated values underestimated the energy content by in average 0.31% and the standard deviation was 19.8% of the mean observed gross calorific value (25.02 kJ g−1) within the range of 18.8–34.0 kJ g−1 (the observations at 850 °C were not included). The linear relationship between the measured GCV and NIR calculated energy values (PGCV) from C, H and O and observed ash content was PGCV = 0.9816 × GCV + 0.5366. The model explained 98.2% of the observed variation and the RMSEP value was about the same (0.67) as the GCV model above (see Table 2), but bias increased (−0.0766) somewhat. Thus, it is seems possible to estimate gross calorific value with high accuracy also from ash content and predicted values of C, H and O.
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