Ravi Kumar
Marella
,
Chinna Krishna
Prasad Neeli
,
Seetha Rama
Rao Kamaraju
and
David Raju
Burri
*
Catalysis Laboratory, Indian Institute of Chemical Technology, Hyderabad-500607, India. E-mail: david@iict.res.in; Fax: +91-40-27160921; Tel: +91-40-27191712
First published on 25th June 2012
Aiming at developing an efficient catalyst for selective dehydrogenation of benzyl alcohol into benzaldehyde in the absence of O2 and H2 acceptor, a series of Cu/MgO catalysts with Cu loading of 1, 3, 5, and 7% have been prepared, of which the 5% Cu/MgO catalyst in the gas phase exhibited a remarkable performance with 98% conversion and 97% selectivity and in support of the performance, the catalysts have been characterized by different techniques like BET surface area analysis, XRD, TEM, CO2-TPD, N2O pulse chemisorption, XPS and TPR.
Albeit the dehydrogenation of benzyl alcohol to benzaldehyde is thermodynamically limited, non-oxidative or oxidant-free dehydrogenation of alcohols has several practical advantages. Recent reports have revealed that thermodynamic limitations can be alleviated by removing H2 from the system using an inert gas flow.4–7 In spite of having economical and environmental benefits in the non-oxidative dehydrogenation processes, information about gas-phase non-oxidative benzyl alcohol dehydrogenation processes is scarcely available.8 It is reported that MgO and HT supported Ag, Au and Cu catalysts are highly effective for oxidant-free dehydrogenation of alcohols.4–6 In our previous publications, using Cu/MgO catalysts hydrogenation, dehydrogenation and coupling of these two reactions are accomplished in the gas-phase in the absence of oxidants.9–14
Herein, the performance of Cu/MgO catalysts for the selective dehydrogenation of benzyl alcohol to benzaldehyde in the gas phase in the absence of an oxidant or a H2 acceptor has been delineated.
Catalyst | S BET (m2 g−1) | S Cu (m2 g−1) | P Cu (nm) | D Cu (%) |
---|---|---|---|---|
a BET surface area determined from N2 gas absorption. b Cu metal surface area obtained from N2O pulse chemisorption. c Cu particle size determined from N2O pulse chemisorption. d Cu metal dispersion obtained from N2O pulse chemisorption. | ||||
MgO | 40 | — | — | — |
1Cu/MgO | 39 | 0.37 | 18.1 | 5.9 |
3Cu/MgO | 37 | 0.97 | 20.8 | 5.0 |
5Cu/MgO | 36 | 1.45 | 23.1 | 4.5 |
7Cu/MgO | 32 | 1.73 | 27.2 | 3.8 |
XRD patterns for the reduced Cu/MgO catalysts are displayed in Fig. 1. The sharp diffraction peaks are observed for all the four catalysts at 2θ = 36.9, 42.9, 62.3, 74.6, and 78.5°, which are ascribed to the crystalline phase of the MgO support according to the JCPDS No. 4-829. Except the MgO crystalline phase, no other crystalline phases of CuO, Cu2O, Cu0 are observed in the XRD pattern of the 1Cu/MgO catalyst, which implies that copper species present in 1Cu/MgO are in amorphous phase or below the detection limit of XRD. A new diffraction peak appeared in the XRD pattern of the 3Cu/MgO catalyst at 2θ = 50.5°. Intensity of this diffraction peak increased with increase in Cu loading. Evidently, it is the second highest diffraction peak characteristic of Cu0 in accordance with the JCPDS card No. 4-0836. Indeed, the 100% intense diffraction peak supposed to appear at 2θ = 43.3° for metallic copper (JCPDS card No. 4-0836) is missing in the XRD patterns of Cu/MgO catalysts. This particular Cu0 characteristic peak may be merged with the highly intense diffraction peak (2θ = 42.9°) of the MgO support.
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Fig. 1 XRD patterns of reduced Cu/MgO catalysts. |
To evaluate the reduction behaviour of CuO, the calcined CuO/MgO catalysts were examined by H2-TPR and the resultant reduction profiles are shown in Fig. 2. The reduction profiles of Cu/MgO show a single symmetric reduction peak. This reveals that CuO species present in the CuO/MgO catalyst are reduced completely into Cu0 (CuO + H2 → Cu + H2O) in a single-step. The reduction profiles reveal that there is a striking balance between the Cu loading and the amount of H2 consumed. However, there is a marginal shift in temperature maxima towards higher temperatures from 600 to 615 K with increase in Cu loading on the MgO support, indicating the attainment of bulk CuO with increase in Cu loading.15
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Fig. 2 TPR of calcined CuO/MgO catalysts. |
Temperatures programmed desorption of CO2 study was made to verify the basic characteristics of Cu/MgO catalysts and the resultant patterns are displayed in Fig. 3. The CO2 TPD pattern of the MgO support implies that there are 3 types of basic sites, such as moderate, strong and very strong. Similar kind of basic sites are observed in all the Cu/MgO catalysts except in the 5Cu/MgO catalyst. In the case of the 5Cu/MgO catalyst, most of the basic sites are weak in nature.
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Fig. 3 CO2 TPD of Cu/MgO catalysts. |
The X-ray photoelectron spectrum of the reduced 5Cu/MgO catalyst is displayed in Fig. 4, wherein, two distinct peaks corresponding to Cu 2p3/2 and Cu 2p1/2 are present at the binding energies of 934.7 and 954.4 eV respectively. There is a small peak at about 944 eV, which may be the Cu 2p3/2 satellite peak of the 5Cu/MgO catalyst, but the Cu 2p3/2 main peak supposed to appear at about 936 eV is absent, which may be merged with the 934.4 eV peak. If so, a small portion of Cu2+ may be present in the 5Cu/MgO catalyst. The appearance of the Cu 2p3/2 main peak at the binding energy of 934.3 eV demonstrates the presence of either Cu1+ or Cu0 in the catalyst. As binding energies of the Cu 2p3/2 main peak of both Cu1+ and Cu0 are very close (≈1 eV), it is difficult to distinguish Cu1+ and Cu0 by XPS alone.
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Fig. 4 XPS spectra of the reduced 5Cu/MgO catalyst. |
Chang et al. analyzed both calcined and reduced CuO/SiO2 catalysts at different temperatures by XPS and reported that binding energies of the Cu 2p3/2 main peak are 936.4 eV for Cu2+ and 934.3 eV for Cu1+ or Cu0. The XPS results of the 5Cu/MgO catalyst are in agreement with the reported literature data.15
As shown in Fig. 5, the metallic nanoparticles of Cu0 are dispersed on the surface of the MgO support. Most of the Cu particles in the 5Cu/MgO catalyst are 8.6 nm in size. The histogram shown in Fig. 5 as inset reveals that the Cu metal particles are populated between 4 and 22 nm. The average particle size of the 5Cu/MgO catalyst obtained from N2O pulse chemisorption is 23.1 nm (Table 1), which is on the higher side comparatively. This inconsistency may be due to experimental error or the differences in the techniques used.
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Fig. 5 TEM image of the 5Cu/MgO catalyst. |
Based on the industrial importance of benzaldehyde, selective dehydrogenation of benzyl alcohol to benzaldehyde without using either an oxidant or a hydrogen acceptor particularly in the gas phase is attempted. It is found that Cu/MgO catalysts are capable of catalyzing the dehydrogenation of benzyl alcohol into benzaldehyde to a greater extent with a minute quantity of toluene. Except toluene, no other by-products are noticed.
The reported literature reveals that the usage of molecular oxygen as an oxidant has a pivotal role in the dehydrogenation of benzyl alcohol, particularly in the enhancement of conversion. It is reported that the conversion of benzyl alcohol on the BaPb0.6Bi0.4O3 perovskite catalyst is about 50% in the presence of O2, whereas in its absence the conversion is only 25%, i.e., the conversion is almost doubled in the presence of O2.8 Tang et al.16 reported that the conversion of benzyl alcohol is about 90% with >99% selectivity to benzaldehyde over the Cu–Mn/Al2O3 catalyst. Jia et al.17 also reported that the conversion of benzyl alcohol is nearly 100% with 96% selectivity of benzaldehyde over the Ag/HMS catalyst. Similar kind of high conversions and selectivities are reported over Au–Cu/SiO2 catalysts,18 but in all of these studies molecular oxygen was used as an oxidant. In a recent report, a hexagonal mesoporous K–Cu–TiO2 catalyst exhibited excellent catalytic activity for gas-phase oxidation of benzyl alcohol to benzaldehyde at a low temperature (483 K).19 Apart from using molecular oxygen, high temperature sensitivity and formation of by-products at 520 K are the disadvantages of this catalyst.17 From the activity point of view, the efficiency of this catalyst is on a par with the reported best catalysts even in the absence of an oxidant or a hydrogen acceptor. It appears that certain catalysts are highly active for the oxidation of alcohols to aldehydes in the presence molecular oxygen, but are not so effective under non-oxidative conditions. For instance, the gas phase oxidation of benzyl alcohol to benzaldehyde over alkaline earth metal promoted Ag/SiO2 catalysts exhibited very poor activity in the absence of O2. When benzyl alcohol, N2 and O2 are used, the yield of benzaldehyde is greater than 60%, when the flow of O2 is stopped the yield of benzaldehyde is negligible.20 Similar kind of catalytic studies can be found elsewhere.17,21 After recognizing the ability of Cu/MgO catalysts, the reaction parameters were optimized.
To investigate the optimum loading of Cu on the MgO support, the dehydrogenation of benzyl alcohol to benzaldehyde was conducted on all the four catalysts (1Cu/MgO, 3Cu/MgO, 5Cu/MgO and 7Cu/MgO catalysts) in the gas-phase at 533 K in the inert atmosphere using nitrogen gas and the data are displayed in Fig. 6, which demonstrate that the increase in conversion of benzyl alcohol with increase in Cu loading from 1 to 5% is due to increase in the number of active sites available for participating in the reaction. However, the increase in conversion with increase in Cu loading from 5 to 7% is marginal, implying that high metal content may lead to agglomeration of Cu metal particles (Table 1) and furthermore, selectivity to benzaldehyde decreased significantly due to simultaneous increase in the selectivity to toluene (22%). It can be ascertained that the active sites responsible for the dehydrogenation of benzyl alcohol and hydrogenolysis of benzyl alcohol are different. Among the Cu/MgO catalyst series, the 5Cu/MgO catalyst exhibited higher activity with 86% conversion of benzyl alcohol and 90% selectivity to benzaldehyde. The results demonstrate that there is a significant influence of the Cu loading on the MgO support. It seems that there is a striking balance between the conversion of benzyl alcohol and selectivity to benzaldehyde over the 5Cu/MgO catalyst. Hence, 5Cu/MgO is the best catalyst of the series.
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Fig. 6 Catalytic activity versus Cu metal loading. |
The TOF of the Cu/MgO catalysts and the yield of benzaldehyde with respect to Cu metal loading in Cu/MgO catalysts are displayed in Fig. 7, which reveals that the TOF and the yield of benzaldehyde are more or less similar in trend. There was a gradual increase in the TOF and the yield with increase in Cu metal loading up to 5%. However, beyond 5% Cu loading, the yield is slightly increased rather than levelling off, which may due to closeness in the particle size and dispersion (Table 1).
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Fig. 7 The yield of benzaldehyde and its TOF against Cu metal loading. |
After realizing the best catalyst (5Cu/MgO) of the Cu/MgO catalyst series, other reaction parameters were optimized. Initially, to verify the nature of reaction, an experiment was conducted without the catalyst using quartz pieces as inert medium in the reactor, and no products were detected. Hence, a homogeneous surface/volume effect was ruled out. Later on, an in situ activity measurement was made using a glass microreactor interfaced with a TCD equipped GC as reported elsewhere22 to authenticate the formation of hydrogen along with benzaldehyde. The results reveal that hydrogen is being produced in the absence of O2 from benzyl alcohol over the 5Cu/MgO catalyst. Formation of H2O in the hydrogenolysis of benzyl alcohol to toluene was confirmed by KF titration.
Since 5Cu/MgO is the best catalyst of the Cu/MgO catalyst series, the influence of reaction temperature on the catalytic activity of this catalyst is studied and the results are displayed in Fig. 8. The conversion at 513 K is about 71%, which increased gradually with rise in reaction temperature and attained a maximum of 98% at 573 K and levelled off beyond this temperature. Surprisingly, with increase in reaction temperature from 513 to 573 K, the selectivity to benzaldehyde increased from 84 to 97%, but at 593 K selectivity dropped down to 94%, which is due to deviation in the mechanism from dehydrogenation to hydrogenolysis. Hence, the optimum reaction temperature is 573 K in order to maintain the maximum conversion (98%) of benzyl alcohol towards the production of benzaldehyde selectively (97%).
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Fig. 8 The catalytic activity against reaction temperature. |
To understand the life of the 5Cu/MgO catalyst, time-on-stream study was made at 573 K for 10 h and the results are displayed in Fig. 9, which reveals that there is no substantial loss in activity.
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Fig. 9 The catalytic activity against time-on-stream. |
The abundant literature reveals that the acid–base properties of the catalysts play a prominent role in the dehydrogenation of alcohols.23,24 Addition of bases as co-catalysts or generation of basic sites in the catalyst facilitates the dehydrogenation of alcohols significantly. It is reported that Pd supported on basic supports such as MgO or hydrotalcite is highly effective in the dehydrogenation of alcohols, whereas the same Pd supported on alumina, silica and zeolite β is ineffective towards the dehydrogenation of alcohols.25 Since Cu/MgO is an efficient catalyst, it can be understood that the basic sites required for the adsorption of alcohols and abstraction of hydrogen from benzyl alcohol are available in the MgO support as shown in Scheme 1. It is reported that the basic sites can exhibit nucleophilic activity and abstraction of proton from alcohol to form a negatively charged alkoxide intermediate.6,26–28 The elimination of β-H from the alkoxide produces benzaldehyde. Finally desorption of adsorbed hydrogen from the Cu/MgO catalyst surface produces molecular hydrogen (Scheme 1).
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Scheme 1 Proposed mechanism for the dehydrogenation of benzyl alcohols to corresponding aldehydes. |
Since the hydrogenolysis of benzyl alcohol to toluene is much favoured on the 7Cu/MgO catalyst (Fig. 6), we further studied the activity of the 7Cu/MgO catalyst. The conversion of benzyl alcohol at 533 K is about 89% with the selectivities to benzaldehyde and toluene being 78% and 22% respectively. When the temperature is increased to 593 K the conversion (90%) is more or less constant, but there is a considerable decrease in the selectivity to benzaldehyde and simultaneous increased in the selectivity to toluene to 31%. It is already been reported that the transformation of benzyl alcohol into toluene proceeds via a hydrogenolysis mechanism29,30 which is shown below.
C6H5–CH2–OH + H2 → C6H5–CH3 + H2O |
To evaluate the scope of the reaction, the oxidation reactions of p-methyl alcohol, p-methoxy benzyl alcohol, m-methoxy benzyl alcohol, m-phenoxy benzyl alcohol were further studied (Table 2). As above, all the substrates consistently underwent dehydrogenation selectively to the corresponding aldehydes in high yields.
S. No. | Substrate | Conversion (%) | Selectivity (%) |
---|---|---|---|
Weight of the catalyst = 1 g, temperature = 573 K, pressure = 1 atm, substrate = 1 ml h−1, carrier gas (N2) = 900 ml h−1. | |||
1 |
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98 | 97 |
2 |
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96 | 97 |
3 |
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97 | 96 |
4 |
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91 | 95 |
5 |
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95 | 95 |
In summary, it is demonstrated that Cu/MgO catalysts exhibited overwhelming performance in dehydrogenation of benzyl alcohol to benzaldehyde in the gas-phase without using either an oxidant or a hydrogen acceptor. The 5Cu/MgO catalyst is proved to be an excellent catalyst of the series with 98% conversion and 97% selectivity.
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