Xiling
Tang
a,
Justin
Provenzano
a,
Zhi
Xu
a,
Junhang
Dong
*a,
Hongbiao
Duan
b and
Hai
Xiao
b
aDepartment of Chemical and Materials Engineering, University of Cincinnati, Cincinnati, OH 45221, USA. E-mail: Junhang.dong@uc.edu; Fax: (+513) 556-3473; Tel: (+513) 556-3992
bDepartment of Electrical and Computer Engineering, Missouri University of Science and Technology, Rolla, MO 65409, USA
First published on 22nd October 2010
A ZSM-5 zeolite thin film with Si/Al ratio of about 23 has been grown on a long period fiber grating (LPFG) for optical gas sensing by monitoring its resonance wavelength (λR) shift caused by molecular sorption into the zeolite cavity. The sensing selectivity, sensitivity and speed of response of the zeolite-coated LPFG (Z-LPFG) are determined by the adsorption equilibria and transport properties of the analyte molecules in the zeolite pores. The ZSM-5 zeolite was modified through ammonium ion exchange and subsequent calcination to form acidic ZSM-5 (H-ZSM-5). The surface acidified Z-LPFG (HZ-LPFG) achieved dramatically improved sensitivity and selectivity for detecting ammonia gas. Also, increasing operation temperature improves sensing selectivity for the strongly adsorbing ammonia over weakly adsorbing gases and enhances response speed but compromises detection sensitivity due to reduced amount of adsorption for ammonia.
Recently, we successfully integrated zeolites with fiber optic devices by growing highly siliceous MFI-type zeolite thin films on the straight-cut fiber endface and the surface of long period fiber grating (LPFG).6,7 These zeolite-fiber optical devices were demonstrated for sensing chemicals based on the change of zeolite optical refractive index (nz) caused by adsorption of analyte molecules from the environment.8,9 The LPFG is an index module created by inscribing periodic index perturbations into the core of an optical fiber using laser irradiation. As lights travel through the LPFG, some particular wavelengths, which is termed as resonant wavelength (λR), are coupled from lossless core mode to high-loss cladding modes, resulting in a series of attenuation bands in the transmission spectrum.10–13 When the LPFG is coated with a thin film, its λR shifts when the refractive index of the overcoat (nov) changes. Thus optical chemical sensors can be constructed by coating thin films of chemically sensitive photonic materials on the LPFG.6,14–16 The relationship between λR and nov is described by17
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The refractive indices of the microporous zeolite crystals (nz) are smaller than that of the dense silica cladding, ncl. The nz increases with increasing the load of sorbate molecules in the zeolitic cavities.5,8,20 Therefore, the zeolite coated LPFG (Z-LPFG) can measure the concentration of adsorbing gases by monitoring the shift of λR in the normal cladding mode. In our previous studies, the λR of the pure-silica MFI zeolite coated LPFG shifted ∼1.45 nm and ∼ 0.7 nm when contacting 5.5 ppmv isopropanol vapor and 0.22 ppmv toluene vapor, respectively.6 The magnitude of these responses in λR promises high detection sensitivity because wavelength displacement as small as 0.001 nm can be measured by commercial optical spectrum analyzers or tunable lasers.
It has been also observed that the response time of the Z-LPFG in chemical sensing coincides with the equilibrating time for the molecular adsorption,7,21 which is controlled by the sorption and desorption kinetics as well as the molecular diffusivity in the zeolite pores. Because the adsorption-induced change of zeolite refractive index cannot reveal the identity of adsorbed molecules, the sensing selectivity/specificity of the Z-LPFG relies on the gas adsorption selectivity in the zeolite film. In this research we synthesize a ZSM-5 zeolite film on the LPFG and investigate the effects of zeolite surface acidification and operating temperature on its performance in ammonia gas sensing.
In the gas sensing test, N2 was used as the carrier gas and the calibrating baseline of the sensor's optical response was measured in pure N2 in a temperature range of 25–350 °C. The baseline λR,N2 is given as a function of temperature, (λR,N2)T = λ0R,N2 + ζT, because the λR of a LPFG is known to exhibit excellent linear dependence on temperature. The ζ values were typically around 0.11 nm/° C with slight variations among different Z-LPFGs. Thus, the gas sensing signal at a specific temperature T, which is the shift of λR in response to switching from N2 to an analyte gas “i” (ΔλR,i)T, is given by:
(ΔλR,i)T = (λR,i)T − (λR,N2)T | (2) |
The ΔλR of the Z-LPFG was measured for N2-carried single gases including NH3 and CO2 to evaluate the sensing selectivity for NH3 over CO2. Other gases such as H2, CH4, CO, H2S and H2O were also tested as they are common interfering molecules in potential applications like biomass-derived syngas and environments of food storage and animal farms. The ideal sensing selectivity of NH3 against a gas i, αNH3/i, is defined as
![]() | (3) |
![]() | (4) |
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Fig. 1 SEM images of fractured cross-section of a ZSM-5 zeolite coated LPFG fiber (Insert: high magnification showing zeolite/fiber interface). |
The EDS test confirmed that both the zeolite film and particles collected from residual liquid had similar average Si/Al ratios of ∼22.8 (±1.5) and a Na+/Al3+ atomic ratios of ∼0.74 (±0.1). The Na+/Al3+ atomic ratio in the zeolite decreased to ∼0.1 after the NH4+ ion exchange and firing. The MFI zeolite unit cell composition is Mm+x/m[Si96−xAlxO192] where Mm+ is the extraframework cation compensators, which are Na+ and H+ in the current ZSM-5 zeolites. Thus, in each unit cell, the as-synthesized ZSM-5 contained ∼3.0 [Si–O−(Na+)] sites and ∼1.0 [
Si–O−(H+)] site while the modified HZSM-5 contained ∼0.4 [
Si–O−(Na+)] sites and ∼3.6 [
Si–O−(H+)] sites. The modified ZSM-5 film on LPFG and ZSM-5 zeolite particles had greatly increased numbers of acidic sites and hence are denoted hereafter as HZ-LPFG and HZSM-5, respectively.
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Fig. 2 Effect of zeolite acidification on (a) ΔλR in response to NH3 and CO2 and (b) NH3/CO2 sensing selectivity at 23 °C and adsorption selectivity at 35 °C under a total pressure of po = 101.3 kPa. |
At same volume concentration, ΔλR,NH3 of the Z-LPFG was greater than ΔλR,CO2 because the adsorbance of NH3 is larger than that of CO2. In Fig. 2 (b), the sensing selectivity αNH3/CO2 followed the trend of the adsorption selectivity βNH3/CO2, which decreased with increasing gas concentration. Both αNH3/CO2 and βNH3/CO2 increase sharply as the gas concentrations approach the lower end. At low concentration, the NH3 adsorption is dominated by strong chemisorption, [Si–O−(H+)]+NH3 → [
Si–O−(NH+4)], and the NH3 adsorbance is much greater than that of CO2 which is physically adsorbed in the zeolites. The HZSM-5 zeolite particles and HZ-LPFG have larger populations of acidic sites and therefore exhibit higher βNH3/CO2 and αNH3/CO2 than the unmodified ZSM-5 particles and Z-LPFG. The βNH3/CO2 and αNH3/CO2 decrease with increasing NH3 and CO2 gas concentrations because of the increases in the less selective physisorption with increasing adsorbate partial pressure.
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Fig. 3 Temperature dependences of amount of adsorption (ads) and βNH3/CO2 for NH3 and CO2 in the ZSM-5 and HZSM-5 zeolites. |
Distinct effects of zeolite modification were obtained on the adsorption of NH3 and CO2. At low temperature, physical adsorptions of NH3 is significant in both the ZSM-5 and HZSM-5 zeolites and the total amounts of NH3 adsorption in ZSM-5 and HZSM-5 are almost the same. As temperature increases, the NH3 physisorption diminishes and the NH3 chemisorption remains strong. Hence the HZSM-5 zeolite adsorbs a larger amount of NH3 than the ZSM-5 zeolite at elevated temperature. In contrast, the extraframework alkali metal ions enhance the adsorption of CO2 gas. Thus, replacing the Na+ with H+ in the zeolite reduces the adsorption of the acidic CO2. The relatively weak adsorption of CO2 diminished to nearly zero at 110–150 °C in the HZSM-5 and at ∼200 °C in the ZSM-5 zeolite, respectively. Meanwhile, the chemisorption of NH3 remained significant in both zeolites at 200 °C, namely 13.4 cm3(STP)/g in ZSM-5 and 18.32 cm3(STP)/g in HZSM-5.
Therefore, the modification of zeolite enhances the NH3 chemisorption while reducing the CO2 adsorption that, in combination, dramatically increased the βNH3/CO2 in the HZSM-5, especially at elevated temperatures. As shown in Fig. 3, βNH3/CO2 values are 4.1 in ZSM-5 and 9.1 in HZSM-5 at 35 °C which increased to 9.1 in ZSM-5 and 156.2 in HZSM-5 at 150 °C. The gas adsorption data indicate that the sensing selectivity for NH3 over CO2 can be significantly improved by the surface modification together with proper selection of operation temperature.
Fig. 4 shows the experimental ΔλR for the Z-LPFG and HZ-LPFG in response to 5% CO2 and 5% NH3 measured at atmospheric total pressure as a function of temperature. The Z-LPFG response to CO2 virtually disappeared (i.e.ΔλR,CO2 ≈ 0 nm) at 140 °C where ΔλR,NH3 was −0.35 nm. The HZ-LPFG reached a ΔλR,CO2 of ∼0 nm at 50 °C where its ΔλR,NH3 was as large as −2.9 nm. These demonstrate that the sensing selectivity αNH3/CO2 is significantly enhanced in the HZ-LPFG as compared to the unmodified Z-LPFG. The absolute deviation of ΔλR measurement was within ±0.05 nm based on three times of independent measurements. The HZ-LPFG optical response to the 5% NH3 was found to disappear, i.e.ΔλR,NH3 approaching zero, at around 300 °C. It should be noted that ΔλR of CO2 reaches zero at a temperature well below the temperature where CO2 adsorption becomes negligible because the baseline λR was measured in N2 but not in vacuum.
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Fig. 4 The Z-LPFG and HZ-LPFG responses to 5vol% CO2 and 5vol% NH3 carried in N2 as a function of temperature. |
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Fig. 5 Temperature dependences of amount of NH3 adsorption and βNH3/CH4 in ZSM-5 and HZSM-5 zeolites. |
This observation can be explained by the fact that NH3 adsorption is similar in ZSM-5 and HZSM-5 at 35 °C where the total amounts of adsorption are both high due to physisorption; the NH3 adsorbance becomes largely different in the HZSM-5 and ZSM-5 at 150 °C where the adsorbance is dominated by the highly selective chemisorption with negligible physisorption. Thus, after modification, the enhancement of βNH3/CH4 is insignificant at low temperature but becomes significant at high temperature because the temperature-dependence of CH4 adsorption is not affected by the modification. The large value of βNH3/CH4 at 35 °C suggests the HZ-LPFG to be insensitive to CH4 and other very weakly adsorbing small gases as compared to CO2. In fact, the HZ-LPFG showed almost no response (i.e.ΔλR = 0 ± 0.05nm) to H2, CO, and CH4 even at room temperature when concentrations of these gases are below 5% as shown in Fig. 6.
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Fig. 6 Response of HZ-LPFG to H2, CO, CH4 and NH3 at 23 °C and atmospheric pressure. |
Additional optical sensing experiments were performed for the HZ-LPFG with 10% CO2, 3% H2S, and 3% H2O in N2 at atmospheric pressure. The results are presented in Fig. 7. The responses to the 10% CO2 and 3% H2S are similar, both reached the baseline (i.e.ΔλR = 0 nm) at 50–65 °C. The response to the 3% H2O vapor was found to be stronger than those to CO2 and H2S due to the hydrophilic zeolite surface but weaker than that to NH3. The ΔλR for the 3% H2O vapor reached the baseline at ∼125 °C where the HZ-LPFG still exhibited a large ΔλR,NH3 of ca. −1.0 nm to the 5% NH3.
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Fig. 7 The HZ-LPFG responses to 10vol% CO2, 3vol% H2S, 3vol% H2O and 5vol% NH3 in N2 as function of temperature at atmospheric pressure. |
Single wavelength sensing experiments were performed to investigate the HZ-LPFG temporal response to switching sample gas flow between pure N2 and a mixture of 612 ppmv NH3 carried in N2. The dynamic response of transmission light intensity to the switch of gas composition was monitored at a fixed wavelength. The fixed single wavelength was specifically selected for each temperature such that the variation of the transmission light intensity would be the same if same amount of ΔλR occurs.† Therefore, the peak height of the transmission light intensity can qualitatively reflect the detection sensitivity. The experimental results are shown in Fig. 8.
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Fig. 8 Temporal response of the HZ-LPFG when switching between pure N2 and 612 ppmv NH3 in N2 at various temperatures. |
Below 110 °C, the response time for switching from N2 to the 612 ppmv NH3, which involves exothermic NH3 adsorption, is much shorter than the reverse operation, which involves the endothermic NH3 desorption. At 22 °C, the output signal, i.e. the transmission light intensity, stabilized within 2 min after switching the sample gas from pure N2 to the NH3/N2 mixture but the signal stabilization took ∼120 min for the reverse process, i.e. switching back to pure N2 for regeneration. As temperature increased to 150 °C, the stabilization time had no obvious change for the NH3 sensing (adsorbing) step but was dramatically shortened to ∼2.5 min for the regeneration (desorption) step. It should be noted that the response time includes nearly 2 min needed for the sample gas (flow rate 10 cm3/min) to purge the 9.6-cm3 tube hosting the fiber. The stabilization time is determined by the time needed for the zeolite film to equilibrate the gas adsorption/desorption in the new gas environment. The results indicate that, at high temperature, the shortening of response time for regeneration is due primarily to the facilitated desorption of NH3 rather than the enhancement of NH3 diffusion in the microporosity because the kinetic size of NH3 (∼3Å) is much smaller than the MFI zeolite pore diameter (5.6Å).
It is also shown in Fig. 8 that the sensitivity of NH3 detection measured by the difference in output light intensities between 612 ppmv NH3 and pure N2, decreases with increasing temperature which is consistent with results in Fig. 4. This decrease of sensitivity is a result of the reduced amount of NH3 adsorption at elevated temperatures. Therefore, the enhancements of NH3 sensing selectivity and response speed at high temperature are achieved at a cost of lowered detection sensitivity.
Footnote |
† Electronic supplementary information (ESI) available: Schematic illustration of the zeolite film coated LPFG. Experimental setup Z-LPFG test. LPFG transmission spectra and resonant wavelength as functions of film synthesis time. Figure showing selection of single wavelength for the test of sensing response. Adsorption isotherms of CO2 and NH3 in ZSM-5 and HZSM-5 at different temperatures. Adsorption isotherms for CH4 and NH3 in ZSM-5 and HZSM-5 zeolites at various temperatures. See DOI: 10.1039/c0jm02523b |
This journal is © The Royal Society of Chemistry 2011 |