Simon
Harrisson
*,
Francesca
Ercole
and
Benjamin W.
Muir
CSIRO Molecular and Health Technologies, Bayview Ave, Clayton, VIC 3168, Australia. E-mail: simon.harrisson@csiro.au; Fax: +61 3 9545 2446; Tel: +61 3 9545 2499
First published on 22nd December 2009
RAFT polymerization was used to prepare copolymers of acrylic acid (AA) and styrene (STY) with mole fractions of STY (FSTY) ranging from 0.1 to 0.3 and targeted degrees of polymerization between 50 and 150. The high reactivity of AA-terminal radicals towards STY in this system (rAA = 0.082) resulted in the spontaneous formation of composition gradients, resulting in polymers with block-like structures comprising a STY-rich segment, a relatively short transitional segment, and a segment of AA homopolymer. Atomic force microscopy analysis of thin films of the copolymer revealed phase separated structures which developed after exposure to water. Dynamic light scattering measurements showed pH-responsive amphiphilicity that resulted in dissolved polymer at neutral and basic pH and self-assembly in weakly acidic solutions.
There remain two major drawbacks to current block copolymer preparation techniques via living radical polymerization. The first is that two separate polymerization reactions are required to produce a diblock copolymer. These reactions, with their preparation and workup stages, are time-consuming, with the result that it typically takes several days to produce a single block copolymer. Second, the nature of living radical polymerization, with low but unavoidable levels of termination, requires that polymerizations be stopped before reaching full conversion in order to limit the formation of dead polymer chains. This leads to lower reproducibility in their synthesis, as it is difficult to stop a polymerization at a predetermined target conversion. As a result, the preparation of block copolymers by living radical polymerization can be time-consuming, expensive, and poorly reproducible.
df1/df2 = (r1f12 + f1f2)/(r2f22 + f1f2) = F1/F2 | (1) |
In most cases, F1/F2 is different to f1/f2, resulting in composition drift given by the integrated copolymerization composition equation:2
(2) |
In a living polymerization, this causes the average composition of the polymer chains to vary as a function of chain length. Some copolymer composition curves are shown in Fig. 1, illustrating the variation of composition along an average polymer chain as a function of the initial mole fraction of M1 for values of r1 ranging from 0.1 to 10 and r2 equal to 0.1.
Fig. 1 Copolymer composition trajectories for various r1 and r2 = 0.1. F1 represents the instantaneous mole fraction of M1 in the copolymer. Initial fraction of M1 ranges from 0.1 to 0.9 in steps of 0.1. |
In each case shown in Fig. 1, it is possible to find a trajectory that comprises an initial region of relatively stable composition, a relatively short transitional region of rapidly changing composition, and a final section of homopolymer. As a general rule, such a trajectory occurs whenever one monomer shows a strong tendency to alternate (r < 0.2), and when the initial monomer ratio is chosen so as to maximize the difference between F1/F2 and f1/f2. The resulting polymers show block-like variation in composition as a function of chain length, and might be expected to show properties similar to those of block copolymers. They can be prepared by a one-pot synthesis, and their composition is entirely determined by the initial monomer ratio and total conversion. Thus, these polymers should display many of the useful properties of block copolymers, with greater reproducibility and at lower cost.
Gradient copolymers have been the subject of a significant body of research, the bulk of which has focused on copolymers with smoothly varying composition.8,9 Only a few examples of gradient polymers with block-like structures have been presented in the literature, the best known being the styrene (STY)–maleic anhydride system10–18 and related STY–maleimide systems (e.g. STY–N-phenyl maleimide19). In these cases, both monomers have reactivity ratios close to zero, resulting in polymers with composition profiles similar to those of Fig. 1a. Another system that has received some attention is the copolymerization of vinyl acetate with various acrylate monomers (e.g. methyl acrylate19 or tert-butyl acrylate20) in which the reactivity ratio of vinyl acetate is typically close to zero and the reactivity ratio of the acrylate is ≫1, leading to composition trajectories similar to those of Fig. 1c. Polymerizations of monomers with such widely varying reactivities can be difficult to control. The intervening region, represented by Fig. 1b, has received little or no attention, although block-like structures can be prepared by appropriate selection of initial monomer ratios. In Fig. 1b, polymerizations with initial f1 = 0.2–0.4 will yield polymers with block-like structures.
In this report, we demonstrate the preparation of copolymers showing block-like properties of microphase separation and self-assembly from the STY–acrylic acid (AA) monomer system. In bulk at 50 °C, the reactivity ratios of these monomers have been reported as rSTY = 0.38 and rAA = 0.13.21 Thus, AA shows a strong tendency to alternate with STY, while STY has only a weak tendency to alternate with AA. The expected copolymer composition trajectories for these reactivity ratios are shown in Fig. 2.
Fig. 2 Instantaneous copolymer composition trajectories for bulk copolymerization of STY and AA at 50 °C. Reactivity ratios: rSTY = 0.38 and rAA = 0.13.21 Initial mole fraction of STY ranges from 0.1 to 0.9 in steps of 0.1. |
It is apparent that copolymers prepared from mixtures of AA and STY with initial fSTY approximately 0.2–0.3 will contain an initial segment of poly(STYx-ran-AA(1−x)), where x is close to 0.5, followed by a transitional segment, and a final segment of polyAA. The initial segment would be expected to be more hydrophobic than the final segment, but both segments should be soluble in sufficiently alkaline solution. These properties might lead to pH-responsive amphiphiles, with self-assembly in weakly acidic solutions.
The living copolymerization of STY and AA has previously been reported using NMP.22–24 The reactivity ratios of the STY–AA system are unusually sensitive to temperature and solvent (due to the formation of hydrogen-bonded AA dimers), so under the conditions used (120 °C, 1,4-dioxane solution, rSTY = 0.72 ± 0.04, rAA = 0.27 ± 0.07),23 relatively weak gradients were formed. The use of RAFT (Scheme 1) allowed us to conduct the polymerization at lower temperatures and in bulk, and enabled us to access block-like structures.
Scheme 1 RAFT copolymerization of styrene and acrylic acid. |
Solution | f STY,initial | [M]/[RAFT] | t/h | Conv. (%) | f STY | F STY | M n,theo/g mol−1 | M n (gpc) | PDI |
---|---|---|---|---|---|---|---|---|---|
a n.d.: insufficient polymer was recovered for methylation and further analysis. | |||||||||
1a | 0.1 | 50 | 2 | 4.57 | 0.08 | n.d.a | 218 | n.d.a | n.d.a |
6 | 24.1 | 0.04 | 0.32 | 1100 | 1090 | 1.15 | |||
24 | 76.3 | 0.00 | 0.13 | 3380 | 2830 | 1.19 | |||
1b | 0.1 | 150 | 2 | 17.6 | 0.06 | 0.36 | 2390 | 1790 | 1.22 |
6 | 37.5 | 0.01 | 0.21 | 5094 | 5410 | 1.24 | |||
24 | 86.1 | 0.00 | 0.12 | 11400 | 9360 | 1.44 | |||
2 | 0.2 | 100 | 2 | 12.4 | 0.17 | 0.43 | 1170 | 1340 | 1.22 |
4 | 29.0 | 0.11 | 0.43 | 2710 | 2960 | 1.12 | |||
24 | 85.8 | 0.00 | 0.22 | 7760 | 5300 | 1.14 | |||
3a | 0.3 | 50 | 2 | 13.1 | 0.27 | 0.46 | 624 | 860 | 1.22 |
6 | 63.4 | 0.08 | 0.46 | 2980 | 2820 | 1.21 | |||
24 | 88.0 | 0.00 | 0.32 | 4050 | 4150 | 1.35 | |||
3b | 0.3 | 150 | 2 | 18.4 | 0.26 | 0.48 | 2610 | 3400 | 1.56 |
6 | 80.7 | 0.02 | 0.33 | 11200 | 9060 | 1.35 | |||
24 | 87.5 | 0.00 | 0.35 | 12100 | 13100 | 1.37 |
Polymer | f STY,initial | [M]/[RAFT] | Conversion (%) | M n (PDI) | M n,theo/g mol−1 | F STY | T g/°C | x | a | b | c |
---|---|---|---|---|---|---|---|---|---|---|---|
a Approximate structure: (STYx-ran-AA(1−x))a-block-(STY-grad-AA)b-block-AAc. | |||||||||||
1a | 0.1 | 50 | 76.3 | 2830 (1.19) | 3380 | 0.13 | 120 | 0.34 | 5 | 11 | 22 |
1b | 0.1 | 150 | 86.1 | 9360 (1.44) | 11400 | 0.12 | 122 | 0.34 | 15 | 39 | 75 |
2 | 0.2 | 100 | 85.6 | 5300 (1.14) | 7800 | 0.22 | 128 | 0.41 | 28 | 25 | 33 |
3a | 0.3 | 50 | 88.0 | 4150 (1.35) | 4050 | 0.32 | 132 | 0.45 | 24 | 10 | 10 |
3b | 0.3 | 150 | 87.5 | 13100 (1.37) | 12100 | 0.35 | 140 | 0.45 | 70 | 27 | 34 |
Additional polymerizations were carried out for shorter periods of time (2–6 h) in order to track the changes in monomer composition and evolution of the molecular weight distributions as a function of conversion. The polymerizations were moderately well-controlled, with polydispersities less than 1.6 in all cases (average polydispersity 1.27), and good agreement between measured and theoretical Mn, as shown in Fig. 3.
Fig. 3 M n and PDI vs. theoretical Mn for STY–AA polymerizations. |
Best results were obtained for the polymerizations with lower target degree of polymerization (DPn) and fSTY. Thus polymerizations of 1a and 2, with fSTY of 0.1 and 0.2, respectively, and target DPn of 50 and 100, were well-controlled throughout, with PDI consistently less than 1.2. Polymerization of 3b, with fSTY of 0.3 and target DPn of 150, was relatively poorly controlled, with PDI greater than 1.35, and polymerizations of 1b and 3a were intermediate, with PDI ≈ 1.2 in the early stages of polymerization, and some loss of control in the final stages causing an increase in polydispersity of the final polymer to 1.44 and 1.37, respectively. The loss of control at higher molecular weight may be a result of chain transfer, which has previously been noted in living polymerizations of AA.29
Measurement of the comonomer composition at various conversions showed that STY was consumed more rapidly than AA. The separated polymers were exhaustively methylated with methyl iodide, and 1H NMR analysis was used to determine the copolymer composition by measuring the relative proportions of methyl acrylate and STY units. Both the comonomer and the copolymer composition results were then fitted to the integrated copolymer composition equation using the visualization of the sum of squares space method developed by van den Brink et al.,28 resulting in point estimates for rAA and rSTY of 0.082 and 0.21, respectively. The point estimates and 95% joint confidence interval are shown in Fig. 4. It can be seen that the 95% confidence interval for rAA is quite narrow (0.06–0.11) while that of rSTY is broad (0–0.6). This reflects the very limited effect of rSTY on the copolymer composition when fSTY is small. As the point estimate of 0.21 for rSTY was reasonably close to previously reported values (obtained from the Polymer Handbook30), it was used for subsequent modeling (e.g. in Fig. 5 and 6). Values of rSTY ranging from 0 to 0.6 can be substituted without significantly affecting the results.
Fig. 4 95% Joint confidence interval (JCI) for reactivity ratios of AA and STY with point estimate (rAA = 0.082, rSTY = 0.21). Internal contours indicate 50%, 70%, and 90% JCIs. |
Fig. 5 (a) Modeled and measured monomer compositions (solid line and open symbols), and cumulative copolymer compositions (dashed line and filled symbols) for fSTY,initial = 0.1 (△), 0.2 (◇), and 0.3 (□). Model parameters: rAA = 0.082 and rSTY = 0.21. (b) Modeled instantaneous copolymer compositions for fSTY,initial = 0.1, 0.2 and 0.3 as a function of conversion (solid lines) and best fit approximations as a copolymer comprising a copolymer block of constant composition, a gradient block, and a homopolymer block (dashed lines). |
Fig. 6 Simulated polymer sequences (10 each) for 1a, 3a, 1b, 3b and 2. The direction of polymerization is from left to right. AA–AA dyads are shown in blue, AA–STY and STY–AA dyads in green, and STY–STY dyads in red. The bottom set has the same average composition gradient as 2 but a statistical sequence distribution, in which the probability of finding a particular monomer is independent of the previous monomer. |
The comonomer and copolymer composition results are shown in Fig. 5a, with the modeled values for reactivity ratios rAA = 0.082 and rSTY = 0.21. These reactivity ratios were used to predict the average copolymer composition profile of each polymer chain, shown in Fig. 5b. These profiles can be approximated as an initial STY-rich segment of nearly constant composition, followed by a transitional gradient segment, and finally a segment of AA homopolymer, giving an approximate structure poly(STYx-ran-AA(1−x))a-block-(STY-grad-AA)b-block-AAc (Fig. 5b). Values of x, a, b, and c for each polymer are given in Table 2.
While Fig. 5b accurately describes the average properties of the polymer chains, each individual chain is an assembly of discrete monomer units of STY or AA. The smooth variations in composition shown in Fig. 5b are not meaningful on this scale. Fig. 6 provides a schematic representation of the copolymer composition gradient on the scale of an individual chain. Ten chains are presented for each polymer synthesized. Each chain consists of a number of units equal to the number-average degree of polymerization of the polymer, while each unit is colored according to whether the monomer represented is the first unit of an AA–AA (blue), AA–STY or STY–AA (green) or STY–STY (red) dyad. The probability that a given unit is assigned to AA or STY is determined by the identity of the previous unit and the monomer ratio at the conversion corresponding to that chain length:
(3) |
The simulated chains shown in Fig. 6 are characterized by long alternating AA–STY sequences with occasional AA–AA defects. The frequency of AA–AA defects gradually increases until an AA homopolymer is reached. STY–STY dyads are rare. All chains have clearly defined STY-rich and STY-poor segments, but the random variation in each chain makes it difficult to define a gradient segment in an individual chain. The strong tendency of AA-terminal radicals to react with STY monomer (rAA ≪ 1) results in a more ordered copolymer composition than would be expected from the composition gradient alone. This is illustrated by the final set of chains in Fig. 6, which has the same composition gradient as 2, but in which the probability of finding AA or STY at a particular location is independent of the preceding unit. In this case, the long alternating AA–STY sequences found in 2 are absent.
Consideration of the average polymer composition (Fig. 5) and the composition on the level of individual chains (Fig. 6) shows that the polymers display an initial block-like segment of approximately alternating STY–AA copolymer and a final segment of AA homopolymer, separated by a less well-defined transitional region. Polymers 2, 3a, and 3b more closely approximate a block copolymer structure, while polymers 1a and 1b display a relatively short initial block and long transitional segment.
The cast polymer films were then incubated in Milli-Q water for 24 h, and reanalyzed by AFM. Fig. 7 shows tapping mode AFM phase contrast images of the incubated copolymer films. Phase contrast imaging via AFM monitors the phase lag of the cantilever oscillation, relative to the signal on the piezoelectric driver. This allows mapping of the phase features of a material and can be used to detect changes in the surface composition of a polymer. Distinct phase contrast is visible in the films of polymers 2, 3a, and 3b, while little phase contrast is evident in the films of 1a and 1b. The images clearly show regions of high and low phase contrast in the polymers containing 20% STY or greater. AFM height images (see ESI†) reveal that these polymers are also rougher, with RMS roughness ranging from 0.5 to 0.8 nm while the polymers 1a and 1b have RMS roughnesses of 0.2 and 0.3 nm, respectively. Polymers 2 and 3a display the greatest phase contrast with phase separated features of 10–50 nm in size. We hypothesize that exposure to water causes the less hydrophilic STY-rich segments to segregate from the AA homopolymer, leading to the observed microphase separation. This is observed most clearly in polymers 2, 3a and 3b, which contain a greater proportion of STY and have a more defined block-like structure than polymers 1a and 1b.
Fig. 7 AFM tapping mode phase contrast images of annealed and hydrated block copolymers (1a, 1b, 2, 3a and 3b) on silicon wafers (scan size: 1 µm, phase scale: 5°). |
Dynamic light scattering (DLS) measurements (summarized in Table 3) of 1 mg mL−1 solutions of the polymers in 50 mM buffer solutions of pH ranging from 3 to 8 showed that at pH 6.4 and above, all polymers were present in solution as unimers or poorly defined aggregates. At pH 5.3, polymers 2, 3a and 3b formed well-defined micelles. Polymers 3a and 3b precipitated from solution at pH 4.5, while 2 remained in solution as micelles. At pH 3.5, polymer 1b formed a micellar solution, but all other polymers precipitated.
pH | 1a | 1b | 2 | 3a | 3b |
---|---|---|---|---|---|
a Polymer precipitated. b A multimodal distribution was observed, comprising unimers (<10 nm) and loose aggregates (>100 nm). | |||||
3.5 | ppta | 25.0 (0.45) | ppta | ppta | ppta |
4.5 | mmb | 15.5 (0.55) | 25 (0.09) | ppta | ppta |
5.3 | mmb | mmb | 18.7 (0.23) | 34.2 (0.12) | 50.8 (0.13) |
6.4 | mmb | mmb | mmb | mmb | mmb |
7.9 | mmb | mmb | mmb | mmb | mmb |
The pH-responsive amphiphilicity is also demonstrated by the change in number-average hydrodynamic diameter Dh as a function of pH (Fig. 8). The number-average Dh has been chosen to emphasize the smallest diameter component of the solution in the case of multimodal distributions. For polymers 2, 3a and 3b, Dh increases dramatically below pH 6, while polymers 1a and 1b show an increase in Dh below pH 5. Intensity-weighted size distributions for all polymers are shown in the ESI†.
Fig. 8 Number-average hydrodynamic diameter, Dh, of all polymers as a function of pH. |
The clearest evidence of amphiphilicity was observed for polymers 2, 3a, and 3b, which formed micelles with reasonably narrow size distributions (polydispersity ∼0.10) at pH 4.5 (2) and 5.3 (2, 3a, and 3b). While polymers 1a and 1b showed some evidence of aggregation at pH ≤ 4.5, the size distributions of these aggregates were broad (1b) or multimodal (1a). The broader distributions of these polymers may be related to their less-ordered structure (Fig. 6). The pH of the transitions from unimeric solutions to micelles and from micelles to precipitate depended on FSTY, with 3a and 3b (FSTY = 0.32 and 0.35, respectively) forming micelles at higher pH (5.3), 2 (FSTY = 0.22) at intermediate pH (4.5–5.3), and 1b (FSTY = 0.12) at low pH (3.5–4.5).
Footnote |
† Electronic supplementary information (ESI) available: GPC traces, AFM height images and intensity-weighted size distributions (DLS) for polymers 1–3. See DOI: 10.1039/b9py00301k |
This journal is © The Royal Society of Chemistry 2010 |