An ultrashort mixing length micromixer: The shear superposition micromixer

We report for the first time a laminar high-performance continuous micromixing process of two fluids over a length of 200 microns in under 10 milliseconds achieved by an optimization of the control parameters amplitude and frequency in the mixing device denoted as ‘Shear Superposition Micromixer’. We improve mixing time by approximately 5 orders of magnitude over diffusion-limited mixing. The data indicate that rapid mixing is a result of the combined action of Taylor–Aris dispersion in the main and secondary microchannels and unsteady vortex motion that occurs at finite Reynolds number, which occurs above a threshold amplitude and frequency. The mixing performance is quantified using micron-resolution particle image velocimetry (micro-PIV) and computational fluid dynamics (CFD) simulations.