Yo
Tanaka
ab,
Keisuke
Morishima
bcd,
Tatsuya
Shimizu
be,
Akihiko
Kikuchi
be,
Masayuki
Yamato
be,
Teruo
Okano
be and
Takehiko
Kitamori
*abc
aDepartment of Applied Chemistry, School of Engineering, The University of okyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan. E-mail: kitamori@icl.t.u-tokyo.ac.jp; Fax: +81-3-5841-6039; Tel: +81-3-5841-7231
bCore Research for Evolutional Science and Technology (CREST), Japan Science and Technology Agency, Kawaguchi, Saitama 332-0012, Japan
cMicro Chemistry Group, Optical Science Laboratory, Kanagawa Academy of Science and Technology (KAST), 3-2-1 Sakado, Takatsu-ku, Kawasaki, Kanagawa 213-0012, Japan
dDepartment of Mechanical Systems Engineering, Tokyo University of Agriculture and Technology, Koganei, Tokyo 184-8588, Japan
eInstitute of Advanced Biomedical Engineering and Science, Tokyo Women's Medical University, 8-1 Kawada-cho, Shinjuku-ku, Tokyo 162-8666, Japan
First published on 25th January 2006
Cellular functions are frequently exploited as processing components for integrated chemical systems such as biochemical reactors and bioassay systems. Here, we have created a new cell-based microsystem exploiting the intrinsic pulsatile mechanical functions of cardiomyocytes to build a cellular micropump on-chip using cardiomyocyte sheets as prototype bio-microactuators. We first demonstrate cell-based control of fluid motion in a model microchannel without check valves and evaluate the potential performance of the bio-actuation. For this purpose, a poly(dimethylsiloxane) (PDMS) microchip with a microchannel equipped with a diaphragm and a push-bar structure capable of harnessing collective cell fluid mechanical forces was coupled to a cultured pulsating cardiomyocyte sheet, activating cell-based fluid movement in the microchannel by actuating the diaphragm. Cell oscillation frequency and correlated fluid displacement in this system depended on temperature. When culture temperature was increased, collective cell contraction frequency remained cooperative and synchronous but increased, while displacement was slightly reduced. We then demonstrated directional fluid pumping within microchannels using cantilever-type micro-check valves made of polyimide. A directional flow rate of nL min−1 was produced. This cell micropump system could be further developed as a self-actuated and efficient mechanochemical transducer requiring no external energy sources for various purposes in the future.
Our proposed use of the cardiomyocyte's pulsatile pumping phenotype is also interesting to the field of microelectromechanical systems (MEMS) due to this unique actuating behavior. By utilizing micro-fabrication techniques, MEMS can create numerous physical, chemical and microfluidic components.10–12 Unlike conventional MEMS devices such as micropumps and micromotors, cardiomyocytes are autonomously actuated, exhibiting their natural chemomechanical phenotype using glucose and oxygen as their only exogenous energy sources. Creation of a cardiomyocyte actuator should also lead to an automatic and autonomous microsystem.
As examples of biomaterial actuators, only a few reports of adenosine triphosphate (ATP) biomolecular motors13,14 serve as precedents. Although biomolecular motors offer interesting alternatives to conventional actuators, they typically generate only a few piconewtons per molecule.15 By contrast, cardiomyocytes can generate a few micronewtons of force per cell,16 sufficiently robust to drive microstructures and fluids in practical device designs. Furthermore, more substantial contractile forces can be produced by using contiguous multi-cellular cardiomyocyte tissue constructs as measured using flat microcantilevers recently.17 By combining cardiomyocytes or cardiomyocyte tissue with micro-fabrication techniques, a cardiomyocyte bio-microactuator can be realized.
We have demonstrated capabilities to drive fabricated microstructures made of hydrogel18,19 and PDMS,20 and verified the concept of bio-microactuation. We have also proposed the concept of a cardiomyocyte pump as a practical bio-microactuator.21 Some similar studies such as a microorganisms carrier to transport objects in microfluidic devices,22 a walking bio-micromechanical device powered by muscular tissue,23 and a swimming robot actuated by living muscle tissue24 were reported recently. Also, a mechanism for fluid pumping by cardiomyocytes was demonstrated.25 The concept of this report describing oscillations of a membrane by self-organized cardiomyocytes is near to ours. However, a system with fluid pumping function using cardiomyocytes has not yet been reported.
To actively and reliably drive fluids, a strong contractile force with accompanying large volume change (i.e., pump stroke) is essential. To improve mechanical transduction and fluid dynamic performance, we now utilize a previously reported cultured cardiomyocyte sheet shown to exhibit cooperative contractile forces produced by collectively synchronous, pulsatile properties across larger-scale dimensions (i.e., cm2).26,27 Cardiomyocyte sheets are obtained routinely utilizing a commercial cell culture system based on the temperature-responsive polymer, poly(N-isopropylacrylamide) (PIPAAm). Importantly, these sheets can be harvested intact, handled, manipulated and transferred to various devices while maintaining their regular and robust pulsating phenotype.
In this report, we demonstrate fluid pumping using a cardiomyocyte sheet. First, control of fluid motion in a model microchannel using cardiomyocyte sheets without check valves is demonstrated to evaluate the potential performance of the prototype bio-microactuator. We describe fabrication processes for this actuator, introduce mild cardiomyocyte manipulation methods and measure how actuator performance responds to temperature change. Second, cell-induced directional fluid pumping within microchannels using microfabricated check valves is demonstrated.
Fig. 1 shows the design and the working principle of an actuated pump on chip using an on-board pulsatile cardiomyocyte sheet as the fluid pumping system. The device is covered with aqueous cell culture medium to supply cardiomyocytes with their energy source (glucose and oxygen). Fluid (medium) in the microchannel is driven by the collective, synchronous contracting forces of the cardiomyocyte sheet. A thin diaphragm and a push-bar structure are installed in the microchip in order to transmit the contractile forces of the square-shaped cardiomyocyte sheet to the fluid to produce oscillating microchannel flow. For directional flow, a check valve layer of stainless steel is placed between the chamber and microchannel layers, with inlet and outlet microchannels connected to the chamber.
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Fig. 1 Design of a bio-actuated pump on a microchip powered by a cultured cardiomyocyte sheet. The microchip comprises five components i.e., the push-bar, diaphragm, chamber layer, microchannel layer, and check valve layer. The components except for the check valve layer are made of PDMS fabricated by replica molding. A cardiomyocyte sheet of contiguous pulsating cells attaches to the microchip surface pre-treated with cell adhesive protein, fibronectin. Diaphragm and fluid in the chamber are driven by the collective synchronized contractile motions of the attached cardiomyocyte sheet. By using micro-check valves, directional fluid flow is produced. (Upper) Schematic view. (Lower) Cross-sectional view along line A–B. |
The master templates were fabricated by standard photolithography using photoresist (SU-8 3000, Kayaku Microchem) according to the manufacturer's data sheets. Briefly, a silicon wafer was (1) spin-coated with a 200–500 µm layer of SU-8; (2) placed on a hot plate to evaporate the solvent; (3) cooled at room temperature to prevent sticking of photoresist to the mask; (4) exposed to collimated UV light through a high-resolution transparency OHP film mask; (5) baked on a hot plate at 65 °C to cross-link the SU-8 resin, ramped up to 95 °C to accelerate this reaction; (6) developed in SU-8 Developer (Kayaku Microchem) to remove unexposed areas of photoresist; and (7) dried with a stream of nitrogen. Finally, the master was exposed to the vapors of surface modifier (Novec EGC-1700, Sumitomo 3M, Japan) for 1 min to prevent adhesion of PDMS to the master template during elastomer molding. The resulting surfaces were washed with deionized water and dried under a stream of nitrogen.29
Microchip components of PDMS curable elastomer were then molded from the master template. PDMS prepolymer (Sylgard 184 kit, Dow Corning) was (1) prepared by mixing PDMS base with a curing agent in a 10 ∶ 1 ratio by weight; (2) degassed under mild vacuum until the bubbles generated during stirring disappeared for the complete curing of PDMS; (3) poured over the micro-fabricated silicon wafer; (4) degassed again after pouring onto the master under mild vacuum; (5) cured at 120 °C for 1 hour; and (6) peeled from the template to produce the replica.29
Finally, a microchip was assembled from the different PDMS components. A diaphragm membrane was first attached to the chamber layer. A silicon wafer was (1) spin-coated with a 10 µm layer of prepared PDMS prepolymer; (2) attached to the fabricated chamber layer; (3) heated in an oven at 120 °C for 1 hour to harden the spin-coated PDMS membrane; and (4) peeled off with the chamber layer in 2-propanol using a pair of tweezers. The microchip components were then aligned under a microscope and stacked into the desired spatial configuration.
Primary neonatal rat cardiomyocytes were then prepared and seeded at a cell density of 8 × 106 dish−1 and incubated at 37 °C in a humidified atmosphere with 5% CO2. Cardiomyocytes required 4 days on thermo-responsive cell culture surfaces to reach confluence, at which point, they pulsed visibly, synchronously and spontaneously in culture. Grafted PIPAAm surfaces are slightly hydrophobic and conducive to cell adhesion under culture conditions at 37 °C, but when reduced in culture to 32 °C, these surfaces undergo a spontaneous thermo-reversible change to hydrophilic and non–cell adhesive caused by rapid PIPAAm hydration and swelling.31–35 This unique surface transition facilitates successful culture to confluence, with maintenance of the cardiomyocyte phenotype, and then gently, spontaneous cell detachment from the grafted culture surfaces simply by reducing culture temperature. Cell detachment occurs without damage to the cardiomyocytes, and because it occurs without destructive enzymes, as a contiguous viable cell sheet.26,27,33 To release confluent cardiomyocytes as a cardiomyocyte sheet, the culture dish was incubated in another CO2 incubator at 20 °C. When culture temperature decreased from 37 °C to 20 °C, cardiomyocytes detached as a contiguous square cell sheet from the PIPAAm pattern within one hour and floated on the medium surface. The released cardiomyocyte sheet shrank significantly due to cytoskeletal tensile reorganization and its area contracted to 1 cm × 1 cm.26
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Fig. 2 Fabrication of a bio-actuated pump on a microchip powered by a cultured cardiomyocyte sheet. (A) An actual photo of the microchip without check valves after transplantation of a cardiomyocyte sheet manipulated into place using a micropipette. The attached cardiomyocyte sheet is square shaped (1 cm × 1 cm). The microchip is square shaped (2 cm × 2 cm). The top and bottom diameters of the push-bar are 4 and 2 mm, respectively. The chamber has a 3 mm diameter and is 500 µm deep. Depth and width of the microchannel are both 200 µm. (B) An actual photo of the microchip with check valves after transplantation of a cardiomyocyte sheet. Check valves are installed in the inlet and outlet microchannels connected to the chamber. The main dimensions of the microchip are identical to that in Fig. (A). (C) A cantilever-type micro-check valve. The valve is made of polyimide and the substrate is made of stainless steel. Thicknesses of the polyimide film and stainless steel are 25 and 100 µm, respectively. (Upper) A microscopic picture of the check valve. (Lower) Cross-sectional view along line A–B. |
The valve design is a cantilever-type reported previously,37 and was fabricated using a photosensitive polyimide (Fuchigami Micro, Japan). Briefly, the following procedure was used: (1) copper was plated and patterned on the surface of stainless steel (2 cm × 2 cm square, 100 µm thickness, Fuchigami Micro, Japan) (the copper formed a sacrificial layer making a gap between the stainless steel and a polyimide valve); (2) the photosensitive polyimide (25 µm thickness) was laminated and patterned over the copper on the stainless steel to form a rectangular cantilever-type check valve (700 µm × 800 µm); (3) the stainless steel was etched from the opposite side of the valve to make a hole for fluid transfer; (4) layers except for the polyimide were removed and a check valve was completed. Fig. 2C shows a microscopic image of a completed micro-check valve. In Fig. 2C(Upper), the dark part of the valve is a fixed piece attached to the stainless steel, and the light part of the valve is a movable part which was on the sacrificial copper layer before component etching and completion. A hole for fluidic transfer (200 µm diameter) is at the center of the movable part. Fluids flow directionally from the beneath to above the figure in Fig. 2C(Lower).
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Fig. 3 Fluid actuation in a microchannel without check valves. (A) Schematic view describing the observation method and parameters to calculate performance of the cell-based fluid actuation on-chip. Fluid movement in the microchannel was directly visualized using polystyrene tracking particles and observed by a phase contrast microscope. Displacement (x) of one particle in the center of the microchannel was measured from video images. Displacement of the particle during relaxation (t = 0 s) was defined as x = 0 µm. Radius of the chamber: r0. Width of the microchannel: w. Depth of the microchannel: d. Displacement of one of the particles in the center of the microchannel: x. Volume change in the microchannel for one displacement: Δv. Volume change in the chamber for one displacement: ΔV. Displacement of the center of the diaphragm: z0. (B) Displacement time-course of one particle near the center of the channel (a particle inside an ellipse in Movie 1) for 5 s at 37 °C. Cardiomyocytes relax at t = 0 s. Cardiomyocytes contract to their maximum (x = 150 µm) at t = 0.2 s. |
In this rough estimation, we assumed that the stress on the membrane was uniform. For small displacements, z (the vertical displacement of a circular diaphragm where the distance from the center of the diaphragm is r) is approximated to the following equation:38
![]() | (1) |
![]() | (2) |
The relation between the volume change in the chamber (ΔV) and in the microchannel (Δv) is approximated as the following because the microchip is symmetry:
![]() | (3) |
From the measured displacement of one of the particles near the center of the channel (x), Δv is estimated using the following approximation for volume change in a square geometry.
Δv = 0.47 xwd | (4) |
Q = fΔV | (5) |
Here, the estimated parameters are summarized for the ideal check valve bio-actuated device driven by the cardiomyocyte cell sheet: ΔV = 5.6 nL; z0 = 2.4 µm; Q = 0.24 µL min−1.
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Fig. 4 Temperature response of cell-based fluid actuation upon increasing medium temperature on-chip from 30 °C to 40 °C. The synchronous pulsatile cell frequency and maximum displacement of one polystyrene particle in the center of the microchannel were measured for each temperature. Black plots indicate beat frequency and white plots indicate particle displacement. As culture temperature increased, cell pulsatile frequency increased while maximum particle displacement was slightly reduced. |
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Fig. 5 Directional fluid pumping on-chip powered by a synchronously contracting cardiomyocyte sheet placed on the push-bar within a microchannel. (A) Schematic view describing the observation method. Fluid movement in the microchannel was directly visualized using fluorescent polystyrene tracking particles and observed by a fluorescent microscope. Displacements (x) of tracking particles at each center of the inlet and outlet microchannels were measured from video images. Displacements of each particle at t = 0 s were defined as x = 0 µm. (B) Displacement time-course of one particle near the center of the inlet microchannel (a particle inside an ellipse in Movie 2) for 20 s at 37 °C. (C) Displacement time-course of one particle near the center of the outlet microchannel (a particle inside an ellipse in Movie 3) for 20 s at 37 °C. |
This miniature bio-microactuator based on intrinsically pulsating cardiomyocyte tissue works with only chemical energy input to produce reliable mechanical force output. Therefore, that would be applicable to various microfluidic components used where electricity cannot be supplied. In the future, the demonstrated capabilities should enable fundamental changes in the concept of actuators, device miniaturization and cell-hybridized instrumentation.
Footnote |
† Electronic supplementary information (ESI) available: Movie 1: Real-time fluid flow in the microchannel (200 µm depth and width) by a pulsating cardiomyocyte sheet without check valves. Flow is visualized in situ using polystyrene tracking particles under microscopy. An ellipse encloses a polystyrene tracking particle. Movie 2: Real-time fluid flow produced by a pulsating cardiomyocyte sheet in the inlet microchannel with check valves. Flow is visualized in situ using fluorescent polystyrene tracking particles under fluorescent microscopy. An ellipse encloses a polystyrene tracking particle. Movie 3: Real-time fluid flow produced by a pulsating cardiomyocyte sheet in the outlet microchannel with check valves. An ellipse encloses a polystyrene tracking particle. See DOI: 10.1039/b515149j |
This journal is © The Royal Society of Chemistry 2006 |