Pia
Myllymäki
*a,
Minna
Nieminen
a,
Jaakko
Niinistö
a,
Matti
Putkonen
a,
Kaupo
Kukli
bc and
Lauri
Niinistö
a
aLaboratory of Inorganic and Analytical Chemistry, Helsinki University of Technology, P. O. Box 6100, FIN-02015 Espoo, Finland. E-mail: Pia.Myllymaki@hut.fi
bDepartment of Chemistry, University of Helsinki, P. O. Box 55, FIN-00014 Helsinki, Finland
cInstitute of Experimental Physics and Technology, University of Tartu, Tähe 4, EE-51010 Tartu, Estonia
First published on 5th December 2005
Amorphous YScO3 thin films have been deposited by atomic layer deposition using two types of volatile metal precursors, viz. β-diketonate-type metal complexes M(thd)3 (M = Y, Sc; thd = 2,2,6,6-tetramethyl-3,5-heptanedionato) and organometallic cyclopentadienyl compounds tris(methylcyclopentadienyl)yttrium (C5H4CH3)3Y and tris(cyclopentadienyl)scandium Cp3Sc (Cp = C5H5). Ozone and water were used as oxygen sources in the M(thd)3 and cyclopentadienyl precursor-based processes, respectively. Deposition temperatures were 335–350 °C for the M(thd)3 precursor-based process and 300 °C for the cyclopentadienyl precursor-based process. Metal ratio and film thickness were easily controlled by varying the metal precursor pulsing ratio and the number of deposition cycles. Stoichiometric YScO3 films contained less than 1 atom% hydrogen and less than 0.2 atom% carbon regardless of the precursors used. The as-deposited stoichiometric films were smooth, amorphous and they had high permittivity (14–16). Films deposited using the cyclopentadienyl precursor-based process started to crystallize at 800 °C while films deposited using the M(thd)3 precursor-based process still remained amorphous at this temperature. Films deposited using the latter process crystallized at 1000 °C. Crystallization significantly deteriorated the dielectric properties of the films, however.
In the Y2O3–Sc2O3 system two crystalline phases are formed: YScO3 having distorted perovskite structure and Y3ScO6 with rhombohedral structure.9 The perovskite structure of YScO3 is thermodynamically stable at temperatures below 1700 °C.9 However, several hours of annealing at high temperature10 or under high pressure11 is needed to synthesize the perovskite compound. The rhombohedral Y3ScO6, on the other hand, is stable at temperatures below 1600 °C.9 At temperatures above 1700 °C, the Y2O3–Sc2O3 system forms a continuous series of solid solutions based on the C-type of rare earth oxides.12 YScO3 thin films prepared by PVD methods have been found to form amorphous solid solutions of Y2O3 and Sc2O3 rather than ternary compounds.6,8 Nevertheless, the amorphous structure is often beneficial and provides better dielectric properties than the polycrystalline structure. Dielectric constant of 12–17 has been reported for the sputtered YScO3 film with a thickness of 50–1000 nm.6
Atomic layer deposition (ALD) is a variant of the well-known CVD method. The ALD method is based on self-limiting surface reactions achieved by alternating surface-saturating precursor doses separated by inert gas purging. The ALD method has been widely used for the deposition of binary metal oxide films, but also more complex multi-component oxides and layered structures have been deposited.13–16 However, lack of a suitable precursor combination often sets its limitations for ALD process development. In an ideal case, the constituent binary oxide processes have overlapping ALD windows, i.e. temperature ranges of constant growth rate. Although in practice this is seldom the case, multi-component films can be deposited as long as the growth of constituent binary oxides is surface-saturated ALD-type growth. Indeed, several multi-component oxide thin films have been successfully deposited by ALD, e.g. yttria-stabilized zirconia (YSZ),17 CeO2–Gd2O3 (CGO),18 SrTiO3,19,20 NdAlO321 as well as several lanthanum-based oxides, e.g. LaNiO3,22 LaAlO3,23 LaGaO324 and LaMnO3.25
Here we wish to report the results of our investigation into the controlled thin film growth of YxScyO3 with different metal ratios using β-diketonates M(thd)3 (M = Y, Sc; thd = 2,2,6,6-tetramethyl-3,5-heptanedionato) and organometallic cyclopentadienyl compounds tris(methylcyclopentadienyl)yttrium (C5H4CH3)3Y and tris(cyclopentadienyl)scandium Cp3Sc (Cp = C5H5) as precursors in the ALD processes. Self-limiting deposition of binary Sc2O326 and Y2O327–30 thin films by ALD using these precursors has been established earlier. In general, M(thd)3 compounds are air-stable and therefore easy to handle. However, the deposition rate using these precursors is generally quite low and a strong oxidizer, viz. ozone, is needed to obtain good quality oxide thin films.31 On the other hand, cyclopentadienyl-type compounds yield considerably higher deposition rates and water can be used as the oxygen source. They are, however, air-sensitive and therefore more difficult to synthesize and handle. In the present study, in addition to the film deposition by ALD, film composition, crystallinity, surface morphology and electrical properties are also examined.
Precursor | Evaporation temperature/°C | Metal precursor | Oxygen source | Oxygen source | Deposition temperature/°C | ||
---|---|---|---|---|---|---|---|
Pulse/s | Purge/s | Pulse/s | Purge/s | ||||
Y(thd)3 | 125 | 0.8 | 1.0 | O3 | 1.5 | 2.0 | 335–350 |
Sc(thd)3 | 115 | 0.8 | 1.0 | O3 | 1.5 | 2.0 | 335–350 |
(C5H4CH3)3Y | 110 | 1.0 | 1.2 | H2O | 1.0 | 1.5 | 300 |
Cp3Sc | 140 | 1.0 | 1.2 | H2O | 1.0 | 1.5 | 300 |
The crystallinity of thin films was determined by X-ray diffraction using Cu Kα radiation (Philips MPD 1880). Some of the samples were analyzed also after thermal annealing. Annealing was carried out in nitrogen atmosphere for 10 min at temperatures 800 and 1000 °C using a rapid thermal annealing furnace PEO 601 (ATV Technologie GmbH).
The yttrium to scandium ratio in the films was measured by XRF (Philips PW 1480 WDS spectrometer) using Rh excitation. Data were analyzed with the UNIQUANT 4.34 program which utilizes a DJ Kappa model to calculate the composition and mass thickness of an unknown bulk or thin film sample.34 Selected samples were also analyzed by time-of-flight elastic recoil detection analysis (TOF-ERDA)35,36 to determine impurities and the metal to oxygen ratio. TOF-ERDA measurements of films deposited using the M(thd)3/O3-process were carried out at Interuniversity Microelectronics Center, Belgium. A 16 MeV 63Cu7+ ion beam was used. Films deposited using cyclopentadienyl-compounds were analysed at the Acceleration Laboratory of the University of Helsinki. A beam of 127I10+ ions at 53 MeV was obtained from a 5 MV tandem accelerator EGP-10-II.
Surface morphology of the films was probed by a Nanoscope III atomic force microscope (Digital Instruments) operated in tapping mode. Samples were measured with a scanning frequency of 1 Hz. Measured scanning area was 2 × 2 µm and roughness values were calculated as root mean square values.
For the electrical characterization, YScO3 films were deposited by the thd- and Cp-based processes onto native SiO2-covered p-type Si(100)-substrates at 350 and 300 °C, respectively. Films were analyzed before and after thermal annealing at 800 °C (N2, 10 min). The YScO3 layer thicknesses were around 40 nm. Aluminium gate electrodes with an effective area of 0.204 mm2 were e-beam-evaporated onto the YScO3 film surface through a shadow mask. The backsides of the Si substrates were HF-etched before evaporating the 100 nm thick aluminum electrodes to create ohmic contacts. Thus, the capacitance–voltage (C–V) and current–voltage (I–V) measurements were performed on Al/YScO3/native SiO2/p-Si(100)/Al capacitor structures. C-V characteristics were measured with an HP 4284A precision LCR-meter. The voltage step was 0.05 V and the frequency of the a.c. signal was 500 kHz. The I-V voltage curves were measured with a Keithley 2400 Source Meter using a voltage step of 0.05 V. All measurements for the as-deposited and annealed samples were carried out at room temperature.
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Fig. 1 Measured YxScyO3 film growth rates and the theoretical growth rates (solid lines) as a function of the Y precursor pulsing. |
With cyclopentadienyl-compound precursors, Y2O3 and Sc2O3 films have previously been deposited at temperatures 200–400 °C30 and 250–350 °C,26 yielding growth rates 1.2–1.3 and 0.75 Å (cycle)−1 on silicon, respectively. In this study, the deposition temperature of 300 °C was used for two reasons: Firstly, it is in the middle of the rather wide and overlapping ALD windows for both binary processes, and secondly, impurity levels are low when operating at this temperature.26,30 Metal pulsing ratio and number of deposition cycles were varied to establish the optimum conditions. Growth rates 1.6 and 0.83 Å (cycle)−1 were observed for the binary oxides Y2O3 and Sc2O3, respectively. These values are slightly higher than previously reported growth rates on silicon.26,30 The growth rate of a film with Y : Sc pulsing ratio of 1 : 1 was 1.07 Å (cycle)−1. This growth rate is somewhat lower than the theoretical growth rate calculated from the binary oxide growth rates. Individual pulsing ratios give approximately 10–14% lower growth rates than the theoretical growth rate, as seen in Fig. 1. Similar behavior has also been observed when depositing other ternary rare earth oxides, e.g. LaAlO323 and LaGaO3.24 With a fixed pulsing ratio, however, the process based on cyclopentadienyl-compound precursors gives a linear relationship between the number of deposition cycles and the film thickness. Also in this case the growth rate on glass was slightly lower, viz. 1.01 Å (cycle)−1 with the pulsing ratio Y : Sc = 1 : 1.
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Fig. 2 Relative amount of Y in the total metal content of the films according to XRF analysis. |
M(thd)3 + O3 process | Cp-compound + H2O process | |
---|---|---|
Y (atom%) | 18 ± 2 | 20.4 ± 0.5 |
Sc (atom%) | 22 ± 2 | 19.1 ± 0.5 |
O (atom%) | 58 ± 3 | 59.7 ± 1.0 |
H (atom%) | 0.7 ± 0.2 | 0.8 ± 0.2 |
C (atom%) | <0.2 | 0.1 ± 0.1 |
F (atom%) | 0.9 ± 0.1 | — |
M/O | 0.69 | 0.66 |
Pulsing ratio Y : Sc | 10 : 11 | 6 : 5 |
Composition | Y0.92Sc1.12O2.96 | Y1.03Sc0.96O3.01 |
According to the TOF-ERDA results, films deposited by both processes had low impurity contents. Ternary YScO3 thin films contained less than 1 atom% hydrogen regardless of the precursors used. Carbon content in films was also very low (<0.2 atom%) with both processes. Binary Y2O3 thin films studied earlier had contained 1.3–3.1 atom% hydrogen and 1.4–0.2 atom% carbon depending on the precursor used.28,30 On the other hand, binary Sc2O3 films studied earlier showed only small amounts of hydrogen (0.5–0.1 atom%) and carbon (<0.1 atom%) as impurities.26 Furthermore, small concentration of fluorine was detected in the YScO3 films deposited by the thd-based process. Fluorine has also been detected in binary Y2O3 and Sc2O3 thin films when ozone has been used as the oxygen source.26,28 Fluorine is believed to originate from the Teflon gaskets or perfluorinated vacuum greases used in the reactor when in contact with O3. In the films deposited by the Cp-based process without ozone, no fluorine was detected. Metal to oxygen ratios were M/O = 0.69 and 0.66 with the thd- and Cp-based processes, respectively, while the stoichiometric ratio is 0.67.
According to XRD, most of the as-deposited films on silicon were amorphous. With the thd-based process, films deposited using pulsing ratios Y : Sc = 10 : 1 and 1 : 10 and having metal ratios Y : Sc = 10.3 and 0.11, respectively, were polycrystalline. Films with compositions closer to stoichiometric YScO3 were all amorphous. They remained amorphous after annealing at 800 °C in N2 atmosphere but began to crystallize during a 10 min annealing at 1000 °C (Fig. 3). The d-values of diffraction peaks shifted as a function of the film composition, as can be seen in the inset of Fig. 3. This indicates that thermally treated films consisted of solid solutions of cubic Y2O3 and Sc2O3. This behavior is not unexpected, since the Y2O3–Sc2O3-system is known to form a continuous series of solid solutions based on the C-type of rare earth oxides.9 The as-deposited films on glass showed similar crystallization behavior as those deposited on silicon with two exceptions. Crystalline structure was observed when pulsing ratios Y : Sc = 5 : 1 and 1 : 5 were used, giving metal ratios Y : Sc = 5.34 and 0.22, respectively. Also when the film thickness exceeded 220 nm, the nearly stoichiometric YScO3 films on glass substrates partly crystallized. Reason for this crystallization behavior remained unclear.
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Fig. 3 Diffraction patterns of YScO3 films deposited by the thd-based process using the pulsing ratio of Y : Sc = 1 : 1, which yielded the metal ratio Y : Sc = 1.09. The as-deposited film (a) and the film annealed at 800 °C (b) are amorphous while the film annealed at 1000 °C (c) has a polycrystalline structure. The inset shows a shift of diffraction peak d-values as a function of the film composition. Open symbols represent d-values for Y2O3 and Sc2O3, used as reference. Diffraction peaks were identified according to JCPDS cards 25–1200 (Y2O3) and 5–629 (Sc2O3). |
With the Cp-based process pulsing ratios Y : Sc = 5 : 1 and 1 : 5, the ALD depositions yielded polycrystalline films with metal ratios Y : Sc = 4.52 and 0.18, respectively. Also in this case the as-deposited films with composition close to the stoichiometric YScO3 were amorphous. Films started to crystallize during a 10 min annealing at 800 °C (Fig. 4). Similar shift of the d-values was observed as described above. The as-deposited films on glass substrates showed also similar crystallization behavior as those deposited on silicon.
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Fig. 4 Diffraction patterns of YScO3 films deposited by the Cp-based process using the pulsing ratio Y : Sc = 6 : 5, which yielded the metal ratio Y : Sc = 1.01. The as-deposited film (a) is amorphous while the film annealed at 800 °C (b) has a polycrystalline structure. Diffraction peaks were identified according to JCPDS cards 25–1200 (Y2O3) and 5–629 (Sc2O3). |
Surface morphology was studied by atomic force microscopy as a function of the precursor and post-deposition annealing temperatures used. The as-deposited, stoichiometric YScO3 films were smooth and featureless regardless of the process applied. The calculated rms-roughnesses were below 0.5 nm for about 40 nm thick films deposited with both processes. As an example, Fig. 5a shows an AFM image of 44 nm thick YScO3 film deposited by the Cp-based process. As expected, the amorphous structure seems to be beneficial when smooth morphology is desired. Annealing at 800 °C had no effect on the surface roughness of the films regardless of the precursors. However, annealing at 1000 °C produced cracks on the film surface (Fig. 5b).
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Fig. 5 AFM image of as-deposited YScO3 film (Cp-based process) (a) and that of an annealed (1000 °C, N2) film deposited by the thd-based process. (b) The rms-roughness and the film thickness values are 0.4 and 44.1 nm (a) and 0.5 and 37 nm (b), respectively. Image size: 2 × 2 µm. Depth scale: 20 nm from black to white. |
Fig. 6 shows capacitance–voltage curves for the Al/YScO3/SiO2/p-Si(100) capacitor structures where the as-deposited and annealed (800 °C, N2, 10 min) YScO3 film was grown using the thd-based process. The flatband voltage shift, often characteristic to ALD-grown rare earth oxide films,31 is about 1 V towards the positive direction, indicative of fixed charge in the oxide. The annealing changed the shift to the negative direction. The hysteresis was low even for the as-deposited films but a shoulder-like feature was clearly visible. This “hump” or shoulder-like feature can sometimes be observed in high-permittivity oxide–silicon based MOS structures and can be attributed to the interface defects and traps associated with unpassivated silicon dangling bonds.37 The hump completely disappeared upon annealing. The effective permittivity for the as-deposited 40 nm film was above 14. When compared to the binary oxides Y2O3 and Sc2O3 deposited by ALD with thd-precursors and ozone, the effective permittivity was significantly higher; the binary oxides exhibited effective permittivity values of about 9–10. Current–voltage characteristics showed low leakage current densities (1 × 10−8 A cm−2 at VFB = 1 V for 40 nm film) and high breakdown voltages (4–5 V) for the as-deposited films (Fig. 7). An amorphous structure effectively blocks the current from leaking through the dielectric. Annealing slightly decreases the breakdown voltage. Clearly, combining the two binary oxide processes and forming an amorphous ternary YScO3 phase improves the dielectric properties compared to those of the constituent oxides.
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Fig. 6 Capacitance–voltage curves of Al/YScO3/native SiO2/p-Si capacitor structures with YScO3 film grown by the thd-based process. Labels indicate the YScO3 film thickness, effective permittivity and whether the film is as-deposited or has been annealed at 800 °C (N2, 10 min). |
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Fig. 7 Leakage current density–voltage curves for Al/YScO3/native SiO2/p-Si. YScO3 layer thicknesses: 39.4 nm (as-deposited) and 37 nm (annealed). |
When Cp-based processes were applied, the hysteresis of C–V curve was considerably larger than for the YScO3 films deposited by the thd-based process (Fig. 8). Hysteresis appearing during the back-forth sweep of capacitance–voltage curves can be taken as a measure of oxide band gap states caused by structural disorder38 and/or formation of inner-interface defective regions.39 Since the content of impurities and degree of disorder in the as-deposited states were quite similar for all the films regardless of the precursors, it is not yet unambiguously clear why the capacitors fabricated by the Cp-based process demonstrated larger hysteresis. It is possible that the hysteresis is sensitive to occasional variations in stoichiometry and to microstructural peculiarities as the films deposited by the Cp-based process were more prone to phase separation and re-crystallization upon annealing. Again, the effective permittivity (16) was significantly higher than that (10) obtained for the binary Y2O3 grown by the Cp-based ALD process.30 The inset shows current–voltage characteristics where slightly higher leakage current values are observed as compared to the YScO3 deposited by the thd-based process. As described above, annealing at 800 °C caused the film to crystallize as a solid solution of Y2O3 and Sc2O3, which led to a significant decrease in effective permittivity, viz. reduced it from 16 to about 10. The beneficial effect of having an amorphous ternary oxide is lost upon crystallization induced by annealing because a mixture of lower permittivity binary oxide phases is formed.
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Fig. 8 Capacitance–voltage curves of Al/YScO3/native SiO2/p-Si capacitor structure with YScO3 film grown by the Cp-based process. Labels indicate the YScO3 film thickness and effective permittivity. The inset shows the leakage current density–voltage characteristics of the structure. |
This journal is © The Royal Society of Chemistry 2006 |